Fluid dispenser with wake up sensor
11389035 · 2022-07-19
Assignee
Inventors
Cpc classification
A47K5/1205
HUMAN NECESSITIES
A47K5/1217
HUMAN NECESSITIES
International classification
Abstract
A fluid dispenser with a pump mechanism that dispenses fluid when activated. A light sensor detects light in or around the fluid dispenser, and a controller controls a function of an electronic component of the fluid dispenser based on detection data received from the light sensor.
Claims
1. A fluid dispenser comprising: a pump mechanism that dispenses fluid when activated; a light sensor that detects light in or around the fluid dispenser; and a controller that controls a function of one or more electronic components of the fluid dispenser based on detection data received from the light sensor; wherein the fluid dispenser has a moveable component that moves when the pump mechanism is activated; wherein the fluid dispenser comprises a light emitter that emits light; wherein the light sensor detects movement of the movable component by detecting changes in an amount of the light emitted by the light emitter that is reflected from the movable component towards the light sensor; and wherein the controller determines whether the pump mechanism has been activated based on the detection data received from the light sensor.
2. The fluid dispenser according to claim 1, wherein the light sensor measures an intensity of ambient light in or around the fluid dispenser; and wherein the controller sets a mode of operation of the one or more electronic components based on the intensity of ambient light measured by the light sensor.
3. The fluid dispenser according to claim 2, wherein the controller determines whether the fluid dispenser is located in an environment that is illuminated or darkened based on the intensity of ambient light in or around the fluid dispenser; wherein, when the controller determines that the environment is illuminated, the controller controls the one or more electronic components to operate in an active mode; wherein, when the controller determines that the environment is darkened, the controller controls the one or more electronic components to operate in an energy-saving mode; and wherein the one or more electronic components use more energy when in the active mode than when in the energy-saving mode.
4. The fluid dispenser according to claim 3, wherein the one or more electronic components comprise the light sensor; wherein the light sensor measures the intensity of ambient light in or around the fluid dispenser at a rate of measurement over time; wherein the controller sets the rate of measurement of the light sensor based on the intensity of ambient light measured by the light sensor; wherein, when the controller determines that the environment is illuminated, the controller controls the light sensor to operate in the active mode; wherein, when the controller determines that the environment is darkened, the controller controls the light sensor to operate in the energy-saving mode; and wherein the rate of measurement of the light sensor is higher when in the active mode than when in the energy-saving mode.
5. The fluid dispenser according to claim 1, wherein the controller controls the function of at least one of the one or more electronic components based on at least one of: the determination as to whether the pump mechanism has been activated; and a length of time that has passed since the pump mechanism was last activated.
6. The fluid dispenser according to claim 5, wherein the at least one of the one or more electronic components comprises a pump position sensor that senses a property of the fluid dispenser that is indicative of a position of the pump mechanism; and wherein the controller controls the function of the pump position sensor based on the determination as to whether the pump mechanism has been activated.
7. The fluid dispenser according to claim 6, wherein, when the controller determines that the pump mechanism has been activated, the controller activates the pump position sensor.
8. The fluid dispenser according to claim 7, wherein, when the controller determines that the pump mechanism has been inactive for a set period of time, the controller inactivates the pump position sensor.
9. The fluid dispenser according to claim 6, wherein the controller receives sensor data from the pump position sensor and determines the position of the pump mechanism over time based on the sensor data; and wherein the controller calculates or estimates a volume of the fluid that has been dispensed from the fluid dispenser over time based on the position of the pump mechanism over time.
10. The fluid dispenser according to claim 9, wherein the controller compares the volume of the fluid that has been dispensed from the fluid dispenser during an activation event to a threshold volume, and determines whether the volume of the fluid dispensed during the activation event is equal to or greater than the threshold volume; the fluid dispenser further comprising an indicator that provides an indication to a user when the volume of the fluid dispensed during the activation event is equal to or greater than the threshold volume.
11. The fluid dispenser according to claim 9, further comprising a magnet that moves relative to the pump position sensor when the pump mechanism is activated; wherein the pump position sensor comprises a first magnet sensor that is oriented in a first orientation and a second magnet sensor that is oriented in a second orientation, the first orientation being different than the second orientation; wherein the first magnet sensor and the second magnet sensor detect a position of the magnet over time; and wherein the controller receives the sensor data from the first magnet sensor and the second magnet sensor and determines the position of the pump mechanism over time based on the sensor data.
12. The fluid dispenser according to claim 11, wherein the movable component comprises an actuator that engages with the pump mechanism to activate the pump mechanism; wherein the magnet is attached to the actuator; and wherein the light sensor detects light reflected from the actuator.
13. The fluid dispenser according to claim 12, further comprising a removable cover that is positioned adjacent to the actuator, the removable cover carrying the light sensor, the first magnet sensor, the second magnet sensor, the controller, and a battery that provides energy to the controller, the light sensor, the first magnet sensor, and the second magnet sensor; wherein the fluid dispenser is a hand cleaning fluid dispenser and the fluid is a hand cleaning fluid.
14. The fluid dispenser according to claim 9, further comprising a communication device that is operable to communicate with a mobile device carried by a user; wherein the controller is configured to set the threshold volume or update the threshold volume based on user data received by the communication device from the mobile device.
15. The fluid dispenser according to claim 1, wherein the controller controls the function of at least one of the one or more electronic components based on at least one of: the determination as to whether the pump mechanism has been activated; and a length of time that has passed since the pump mechanism was last activated; wherein the at least one of the one or more electronic components comprises a pump position sensor that senses a property of the fluid dispenser that is indicative of a position of the pump mechanism; wherein the controller controls the function of the pump position sensor based on the determination as to whether the pump mechanism has been activated; wherein, when the controller determines that the pump mechanism has been activated, the controller activates the pump position sensor; wherein, when the controller determines that the pump mechanism has been inactive for a set period of time, the controller inactivates the pump position sensor; wherein the controller receives sensor data from the pump position sensor and determines the position of the pump mechanism over time based on the sensor data; and wherein the controller calculates or estimates a volume of the fluid that has been dispensed from the fluid dispenser over time based on the position of the pump mechanism over time.
16. The fluid dispenser according to claim 15, wherein the controller compares the volume of the fluid that has been dispensed from the fluid dispenser during an activation event to a threshold volume, and determines whether the volume of the fluid dispensed during the activation event is equal to or greater than the threshold volume; the fluid dispenser further comprising: an indicator that provides an indication to a user when the volume of the fluid dispensed during the activation event is equal to or greater than the threshold volume; and a magnet that moves relative to the pump position sensor when the pump mechanism is activated; wherein the pump position sensor comprises a first magnet sensor that is oriented in a first orientation and a second magnet sensor that is oriented in a second orientation, the first orientation being different than the second orientation; wherein the first magnet sensor and the second magnet sensor detect a position of the magnet over time; and wherein the controller receives the sensor data from the first magnet sensor and the second magnet sensor and determines the position of the pump mechanism over time based on the sensor data.
17. The fluid dispenser according to claim 16, wherein the movable component comprises an actuator that engages with the pump mechanism to activate the pump mechanism; wherein the magnet is attached to the actuator; wherein the light sensor detects light reflected from the actuator; the fluid dispenser further comprising a removable cover that is positioned adjacent to the actuator, the removable cover carrying the light sensor, the first magnet sensor, the second magnet sensor, the controller, and a battery that provides energy to the controller, the light sensor, the first magnet sensor, and the second magnet sensor; wherein the fluid dispenser is a hand cleaning fluid dispenser and the fluid is a hand cleaning fluid; the fluid dispenser further comprising a communication device that is operable to communicate with a mobile device carried by a user; wherein the controller is configured to set the threshold volume or update the threshold volume based on user data received by the communication device from the mobile device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further aspects and advantages of the invention will appear from the following description taken together with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
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(19) The fluid dispenser 10 is adapted to be secured to a wall, not shown, and is adapted for manual activation as shown in
(20) Referring to
(21)
(22) As shown in
(23) As shown in
(24) As shown in
(25) The activation sensor 92 comprises a light emitter 118 and a light receiver or light sensor 120. The light emitter 118 is preferably a light emitting diode (LED), and is also referred to herein as the LED 118. The LED 118 is configured to, when activated, emit rays of electromagnetic radiation rearwardly so that, when the lever bridge plate 36 is positioned at the unbiased first position shown in
(26) The pump position sensor 94 comprises a first magnetic sensor 104 and a second magnetic sensor 106. The first magnetic sensor 104 and the second magnetic sensor 106 are configured to detect the magnetic field of the magnet 102 attached to the front face 100 of the lever bridge plate 36. As shown schematically in
(27) The bottle detector 96 is configured to detect the presence of a bottle 56 in the interior 30 of the housing 20. The bottle detector 96 may, for example, be an infrared sensor that directs a focused beam of infrared light into the interior 30 of the housing 20, and if a bottle 56 is present, detects the infrared light that is reflected from the bottle 56 back to the detector 96.
(28) The communication device 90 wirelessly sends and receives data between the fluid dispenser 10 and an external device such as, for example, the smart watch 110 shown in dotted lines on the user's wrist in
(29) The battery 86 supplies electrical energy to each of the electronic components of the dispenser 10, including the microcontroller 88, the communication device 90, the activation sensor 92, the pump position sensor 94, and the bottle detector 96, and the microcontroller 88 controls the operation of each of the electronic components of the dispenser 10, including the communication device 90, the activation sensor 92, the pump position sensor 94, and the bottle detector 96. The microcontroller 88 is preferably configured to control the electronic components of the dispenser 10 so as to reduce the amount of electrical energy that is used, and thereby extend the lifespan of the battery 86, as is described in more detail below. The microcontroller 88 is also referred to herein as the controller 88.
(30) A preferred mode of operating of the fluid dispenser 10 will now be described with reference to
(31) When the fluid dispenser 10 is assembled and ready for use, a top surface 114 of the piston 62 of the pump mechanism 42 is positioned below the lever bridge plate 36. Before the dispenser 10 is activated, the lever bridge plate 36 is positioned at the upper raised position shown in
(32) The volume of the allotment of fluid 60 that is dispensed from the bottle 56 when the dispenser 10 is activated is dependent on the vertical distance that the piston 62 travels relative to the piston chamber forming element 64, and this is in turn dependent on the extent to which the user depresses the lever 14 and pivots the lever bridge plate 36 downwardly from the upper raised position of
(33) Preferably, the fluid dispenser 10 is capable of calculating or estimating the volume of fluid 60 that is dispensed with each activation of the dispenser 10. For example, in the embodiment shown in
(34) Before the dispenser 10 is activated, the lever bridge plate 36 is in the unbiased first position shown in
(35) As the front face 100 pivots between the unbiased first position, the intermediate second position, the fully depressed third position, and all of the positions in between, the location and orientation of the magnet 102 relative to the magnetic sensors 104 and 106 changes. As a result, the strength of the magnetic field that is detected by the magnetic sensors 104 and 106 changes depending on the position of the lever bridge plate 36.
(36) Furthermore, as the two magnetic sensors 104 and 106 are oriented at 90 degrees relative to one another, each of the magnetic sensors 104 and 106 detects the magnetic field from a different perspective. This is illustrated in
(37) Furthermore, as the change in position of the front face 100 relative to the magnetic sensors 104 and 106 is correlated to the change in position of the lever 14, the change in position of the lever bridge plate 36, the change in position of the piston 62, and the volume of fluid 60 that is dispensed, each of these values can also be determined based on the detection data from the magnetic sensors 104 and 106. The calculation of one or more of these values can be done by the microcontroller 88 or by a separate processor, not shown.
(38) The calculated volume of fluid 60 that is dispensed when the dispenser 10 is activated can be used for a variety of different purposes. For example, in one preferred implementation of the invention, the nozzle shield 40 is provided with an indicator light 116 that lights up based on the volume of fluid 60 that has been dispensed. The indicator light 116 may, for example, be located on the top wall 70 of the nozzle shield 40, as shown in
(39) The microcontroller 88 is preferably configured to compare the volume of fluid 60 that is dispensed when the dispenser 10 is activated to a threshold volume. The threshold volume may, for example, be a volume of fluid 60 that is required to be dispensed onto a user's hand 18 for compliance with a hand hygiene protocol in effect in the location where the dispenser 10 is located. If the volume of fluid 60 dispensed is equal to or above the threshold volume, the microcontroller 88 preferably illuminates the indicator light 116 in the color green, thereby providing an indication to the user that they have dispensed enough fluid 60 to comply with the hand hygiene protocol. If the volume of fluid 60 dispensed is less than the threshold volume, as might occur for example if the lever 14 is not fully depressed, the microcontroller 88 preferably illuminates the indicator light 116 in the color red, thereby providing an indication to the user that not enough fluid 60 has been dispensed. To comply with the hand hygiene protocol, the user then preferably activates the dispenser 10 again to dispense a further allotment of fluid 60.
(40) Preferably, the microcontroller 88 is configured to calculate the total volume of fluid 60 that is dispensed over a given time period. For example, the microcontroller 88 may be configured to calculate the total volume of fluid 60 that is dispensed over multiple activations of the dispenser 10 that occur within a short time period, such as 5 or 10 seconds. The time period is preferably selected to approximate the length of time that a single user would normally interact with the dispenser 10, so that the total volume of fluid 60 dispensed over the time period will correspond to the total volume of fluid 60 dispensed onto a single user's hand 18. Preferably, the microcontroller 88 is configured to compare the total volume of fluid 60 that is dispensed over the selected time period to the threshold volume, and to adjust the illumination of the indicator light 116 accordingly. For example, the microcontroller 88 may be configured to illuminate the indicator light 116 the color red after a user initially activates the dispenser 10, if the volume of fluid 60 dispensed is less than the threshold volume. If the user then activates the dispenser 10 again to dispense a further allotment of fluid 60, the microcontroller 88 preferably calculates the total volume of fluid 60 dispensed by both activations and compares this total volume to the threshold volume. If the total volume of fluid 60 dispensed in both activations is equal to or exceeds the threshold volume, the microcontroller 88 preferably switches the indicator light 116 from red to green, thereby providing the user with an indication that they have now dispensed enough fluid 60 to comply with the hand hygiene protocol.
(41) The calculated volume of fluid 60 that has been dispensed may also be used, for example, to keep track of the volume of fluid 60 remaining in the bottle 56 over time. For example, the microcontroller 88 may be configured to recognize when a new bottle 56 has been installed in the dispenser 10 based on detection data received from the bottle detector 96, and to determine the volume of fluid 60 in the bottle 56 based on the known volume of fluid 60 contained in a full bottle 56. With each activation of the dispenser 10, the microcontroller 88 preferably subtracts the volume of fluid 60 dispensed from the total volume of fluid 60 remaining in the bottle 56. This allows the microcontroller 88 to recognize when the bottle 56 is nearly empty and requiring replacement. Preferably, the microcontroller 88 is configured to provide an indication to maintenance staff when the bottle 56 requires replacement. For example, the microcontroller 88 could be configured to illuminate the indicator light 116 in a flashing color to notify maintenance staff that the bottle 56 needs to be replaced. Alternatively, the microcontroller 88 could control the communication device 90 to transmit an electronic signal to the maintenance staff that the bottle 56 needs to be replaced. The electronic signal could, for example, be in the form of an e-mail or text message sent to a mobile device such as a smart phone.
(42) Data about the volume of fluid 60 dispensed and the volume of fluid 60 remaining in the bottle 56 could also, for example, be sent by the communication device 90 to an external hand hygiene compliance tracking system.
(43) Depending on where the fluid dispenser 10 is located, there may be periods of minutes, hours, or days in which the dispenser 10 is not activated. For example, a hand cleaning fluid dispenser 10 located in an office building may dispense little or no fluid 60 over a typical weekend.
(44) During periods of time in which the dispenser 10 is not in use, there is generally little or no benefit to having the magnetic sensors 104 and 106 monitoring the location of the lever bridge plate 36, as the lever bridge plate 36 remains stationary at the upper raised position shown in
(45) Preferably, the microcontroller 88 relies on detection data from the activation sensor 92 to determine whether the fluid dispenser 10 is in use. The activation sensor 92 is preferably configured to periodically emit rays of electromagnetic radiation from the LED 118 and detect whether the rays are reflected back onto the light receiver 120. The LED 118 may, for example, be configured emit rays of electromagnetic radiation about 50 times per second.
(46) When the dispenser 10 is not in use and the lever bridge plate 36 is in the unbiased first position shown in
(47) When the dispenser 10 is inactive, the position of the front face 100 of the lever bridge plate 36 does not change, and so the amount of light reflected onto the light receiver 120 remains more or less the same.
(48) When the dispenser 10 is activated, the front face 100 pivots downwardly away from the rear edge 98 of the nozzle shield 40. As soon as the front face 100 begins pivoting downwardly, the angle of the front face 100 relative to the activation sensor 92 changes, as does the portion of the front face 100 receiving the light emitted from the LED 118. As a result, the amount of light that is reflected from the front face 100 onto the light receiver 120 changes as soon as the lever bridge plate 36 starts moving, and this change in light is preferably detected by the light receiver 120.
(49) When the front face 100 reaches the intermediate second position shown in
(50) Detection data indicative of the amount of light detected by the light receiver 120 is sent from the activation sensor 92 to the microcontroller 88, and the microcontroller 88 is preferably configured to determine whether the dispenser 10 has been activated based on the detection data. Preferably, the microcontroller 88 is able to immediately determine when the dispenser 10 has been activated based on the changes in the amount of light that is reflected from the front face 100 onto the light receiver 120 as soon as the lever bridge plate 36 starts moving. Alternatively, the microcontroller 88 may be configured to determine that the dispenser 10 has been activated when the front face 100 reaches the intermediate second position shown in
(51) Upon determining that the dispenser 10 has been activated, the microcontroller 88 preferably immediately activates the magnetic sensors 104 and 106, so that the volume of fluid 60 that is dispensed can be calculated as described above.
(52) After the dispenser 10 is activated and the lever 14 is released, the front face 100 of the lever bridge plate 36 returns to the unbiased first position shown in
(53) The microcontroller 88 could also be configured to control the functions of any of the other electronic components of the dispenser 10 based on the detection data received from the activation sensor 92. For example, the microcontroller 88 could be configured to activate the communication device 90 to send hand hygiene compliance data to an external tracking system each time the dispenser 10 is activated, relying on the detection data from the activation sensor 92 to determine when the dispenser 10 has been activated. To save energy, the microcontroller 88 could also be configured to deactivate the communication device 90 whenever the fluid dispenser 10 is not in use.
(54) The light sensor 120 could also be used for other purposes besides determining when the dispenser 10 has been activated. For example, the light sensor 120 is preferably configured to detect the level of ambient light in or around the fluid dispenser 10. The level of ambient light can be used, for example, as an indication of whether the fluid dispenser 10 is in storage, and this information can be used by the microcontroller 88 to control the functions of the electronic components of the dispenser 10.
(55) Often, when fluid dispensers 10 are manufactured for sale, they are assembled with a built-in battery 86 that will provide electrical energy to the electronic components of the dispenser 10 when the dispenser 10 is later used by a customer. The fluid dispenser 10 is then placed in a package for delivery to the customer. In some circumstances, the fluid dispenser 10 may remain in storage in the package for an extended period of time. The package may, for example, be an enclosure such as a cardboard box that substantially prevents light from reaching the dispenser 10 from outside the enclosure, or which substantially decreases the amount of light that reaches the dispenser 10 from outside the enclosure.
(56) While in storage, many of the functions provided by the electronic components of the dispenser 10 are not needed. To save energy, the microcontroller 88 is therefore preferably configured to determine whether the fluid dispenser 10 is in storage based on the level of ambient light that is detected by the light sensor 120 over time. If the microcontroller 88 determines that the fluid dispenser 10 is in storage, the microcontroller 88 preferably deactivates any of the electronic components whose functions are not required while in storage, or sets them to a storage or energy-saving mode in which they use little or no electrical energy. When the fluid dispenser 10 is later removed from the package by the customer, and the level of ambient light detected by the light sensor 120 increases, the microcontroller 88 preferably activates any of the electronic components that are now required, or sets them to an active or unpackaged mode.
(57) Having the microcontroller 88 automatically wake up the electronic components of the dispenser 10 when the dispenser 10 is removed from its packaging provides the advantage that the customer does not need to locate and activate a manual ON switch to turn on the electronic components. This preferably improves the customer experience, and avoids the problem of the customer failing to turn on the electronic components.
(58) The microcontroller 88 can be configured to control the function of any of the electronic components of the dispenser 10 based on the ambient light level as detected by the light sensor 120, including for example the communication device 90, the pump position sensor 94, or the bottle detector 96. The microcontroller 88 can also control the function of the activation sensor 92, including the light emitter 118 and the light sensor 120, based on the level of ambient light detected by the light sensor 120.
(59) For example, the activation sensor 92 optionally has an active mode of operation and a storage mode of operation. When in the active mode of operation, the LED 118 emits rays of light about 50 times per second, and the light receiver 120 detects the amount of light reflected back from the front face 100 of the lever bridge plate 36 for the purpose of determining whether the dispenser 10 has been activated, as described above.
(60) When the dispenser 10 is in storage, the dispenser 10 generally cannot be activated, and so it is not necessary for the activation sensor 92 to detect movements of the lever bridge plate 36. To save energy, the microcontroller 88 therefore preferably sets the activation sensor 92 to operate in the storage mode when the microcontroller 88 determines that the dispenser 10 is in storage based on the level of ambient light detected by the light sensor 120. When in the storage mode, the LED 118 does not emit rays of light. Instead, the light receiver 120 periodically samples the level of ambient light in or around the dispenser 10. The sample rate when in the storage mode may, for example, be about one detection of the ambient light level every 10 seconds or so.
(61) When the dispenser 10 is removed from its package, the ambient light level increases, and this is detected by the light sensor 120. The microcontroller 88 preferably then switches the activation sensor 92 to the active mode of operation, so that the activation sensor 92 is able to detect when the fluid dispenser 10 is activated as described above.
(62) The light sensor 120 could also be used to detect whether it is daytime or nighttime, or whether the fluid dispenser 10 is in an illuminated environment or a darkened environment, based on the ambient light level in or around the dispenser 10. When the dispenser 10 is in a darkened environment, this generally means that the lights are off in the room where the dispenser 10 is located. In many circumstances, if the lights are off in the room where the dispenser 10 is located, it is unlikely that the dispenser 10 will be activated. As such, the microcontroller 88 may optionally be configured to control one or more of the electronic components of the dispenser 10 to operate in an energy-saving mode when the microcontroller 88 determines that the dispenser 10 is in a darkened environment based on the ambient light level detected by the light sensor 120.
(63) In some circumstances, the microcontroller 88 could similarly be configured to control one or more of the electronic components of the dispenser 10 to operate in an energy-saving mode when the microcontroller 88 determines that it is nighttime based on the ambient light level detected by the light sensor 120, if for example the dispenser 10 is located in an environment where it is unlikely to be activated during the night. The microcontroller 88 preferably returns the electronic components to an active mode of operation when the light sensor 120 detects an increase in the ambient light level indicative that it is daytime or that the lights have been turned on in the room where the dispenser 10 is located.
(64) Reference is now made to
(65) As best shown in
(66) As best shown in
(67) Although not labelled on
(68) The relative position of the lever bridge plate 36 and the nozzle shield 40 when the lever bridge plate 36 is at an upper raised position is best shown in
(69) As in the first embodiment of the invention shown in
(70) As can be seen in
(71) The fluid dispenser 10 shown in
(72) The embodiments shown in
(73) The embodiments shown in
(74) The embodiments shown in
(75) It will be understood that, although various features of the invention have been described with respect to one or another of the embodiments of the invention, the various features and embodiments of the invention may be combined or used in conjunction with other features and embodiments of the invention as described and illustrated herein.
(76) The fluid dispenser 10 is not limited to the particular construction shown and described herein. Nor does the fluid dispenser 10 need to include each of the components that have been described. In some alternative embodiments, the various components of the dispenser 10 could have a different construction or could be located in a different place. The fluid dispenser 10 could also incorporate additional components besides those that have been described above. For example, the nozzle shield 40 could optionally be provided with a display screen 122, shown in dotted lines in
(77) Preferably, the dispenser 10 includes a mechanism for lifting the piston 62 when the lever bridge plate 36 returns to the unbiased first position. Any suitable mechanism known to a person skilled in the art could be used, including for example a spring mechanism within the pump 42 biasing the piston 62 upwardly relative to the piston chamber forming element 64, or a mechanical attachment between the piston 62 and the lever bridge plate 36. The piston engagement member 126 shown in
(78) The pump position sensor 94 could be configured to detect the position of any movable component of the dispenser 10 whose movement correlates to the volume of fluid 60 dispensed, and need not detect the position of the lever bridge plate 36. For example, in an alternative configuration the magnet 102 could be attached to the piston 62, and the pump position sensor 94 could detect the position of the piston 62. The mechanism for activating the pump 42 could also differ from that shown in the drawings, and for example need not include a lever 14 or a lever bridge plate 36. For example, a push button or a rotary mechanism could be used. The lever bridge plate 36 may also be referred to as an actuator plate 36 or actuator 36. The dispenser 10 could also use a different type of pump position sensor 94 than the one described. Different types of pump mechanisms 42 other than a piston pump could also be used, such as a rotary pump or a diaphragm pump.
(79) The term “controller” as used herein may refer to a single microcontroller 88 or to a group of microcontrollers 88 and/or processors and/or other computer components that collectively perform the various calculations and control functions as described herein. In some embodiments of the invention, the controller 88 may perform additional calculations and/or control functions, or fewer calculations and/or control functions, as compared to the preferred embodiments described above.
(80) The nozzle shield 40 could be provided separately from the rest of the dispenser 10. For example, the nozzle shield 40 could be sold as a smart nozzle shield 40 for the purpose of modifying an older existing dispenser, such as the one described in U.S. Pat. No. 7,748,573 to Anhuf et al. Replacing the previous shield with the new smart nozzle shield 40 as described herein would allow the dispenser 10 to provide the various smart functions as described herein, including calculating the amount of fluid 60 dispensed, providing an indication when the volume of fluid 60 dispensed is equal to or above a threshold volume, and transmitting data about the volume of fluid 60 dispensed or the volume of fluid 60 remaining in the bottle 56. A magnet 102 could also be attached to the lever bridge plate 36 of the older existing dispenser. The nozzle shield 40 is also referred to herein as the cover 40 or removable cover 40 or smart cover 40.
(81) The light emitter 118 and the light sensor 120 could be positioned at different locations, and need not be positioned immediately beside each other as shown in the Figures. In some embodiments of the invention, the light emitter 118 could be omitted. In other embodiments of the invention, the light sensor 120 could be configured to detect only the light emitted by the light emitter 118, and need not be capable of detecting ambient light. Preferably, the lever bridge plate 36 presents a substantially flat, metallic surface towards the light emitter 118, so that the light emitted from the light emitter 118 is reflected off the flat, metallic surface towards the light sensor 120 when the lever bridge plate 36 is in the unbiased first position. However, other types of surfaces that are not metallic and are not flat could also be used. Optionally, the front face 100 of the lever bridge plate 36 is substantially perpendicular to the printed circuit board 84 when in the unbiased first position, so that the light emitted by the light emitter 118 is reflected back towards the printed circuit board 84. When the front face 100 of the lever bridge plate 36 pivots away from the unbiased first position, the angle of the front face 100 preferably changes so that the light emitted by the light emitter 118 is reflected away from the printed circuit board 84. In some embodiments, the activation sensor 92 may be considered a photoelectric sensor.
(82) In one optional mode of operating the dispenser 10, the communication device 90 could be configured to communicate with a mobile device carried by a user, such as the smart watch 110 shown in dotted lines in
(83) Although the fluid 18 is preferably a hand cleaning fluid, such as hand soap or hand sanitizer, the dispenser 10 could be used to dispense other fluids as well. The term “fluid” as used herein includes any flowable substance, including liquids, foams, emulsions, and dispersions.
(84) One preferred embodiment of the invention is configured as follows:
(85) The activation sensor 92 is an optical infrared sensor (typ. 900 nm) detecting if the lever bridge plate 36 or presser is in the unbiased first position or zero position. Normally it is roughly sampling the position of the presser, which is made from metal, with 50 samples per second by transmitting light with the LED 118 and receiving reflected light from the presser by a phototransistor of the light sensor 120. For extreme power saving this is done with very short pulses without microcontroller 88 power. If the reflection varies from the referenced value the microcontroller 88 wakes up and starts sampling the two magnetic hall-effect sensors 104 and 106 which are oriented in a 90 degree angle against each other with 250 Hz, measuring the field from the magnet 102 mounted into the presser. The software is preferably self-learning and calculates the dosage volume from the values coming from the magnetic sensors 104 and 106. When the presser is back in its zero position the microcontroller 88 stays awake and then it is referencing the reflection from the presser again and going to sleep again.
(86) To avoid unnecessary power consumption when the smart nozzle shield 40 is not installed the mode of the zero position sensor 92 can be changed to passive. When the IR-receiver 120 is indicating darkness for more than 24 hours it is likely stored in a dark room or packaged e.g. in a cardboard box. Then the sampling with IR-LED 118 is not necessary and it is switched off. The sensor 92 then samples only the environmental brightness (no IR-LED 118, typ. 1 sample every 10 seconds) to detect if it is still being stored. If a brighter value is detected sampling with LED 118 at the normal rate is started for at least 24 hours and being retriggered by activations or by increase in brightness from very dark. To achieve this the IR-receiver 120 preferably has a wider wavelength spectrum so that it sees also the red part of environmental light (LED/halogen/fluorescent/daylight). Spectral sensitivity may for example be that of APA3010P3BT-GX as shown in
(87) To avoid empty bottles 56 and a gap in the hand hygiene the dosage volumes are deducted and the real volume in the bottle 56 is determined so that a bottle change alarm can be sent.
(88) The two magnetic hall-effect sensors 104 and 106 may for example comprise SI7212-B-00-IVR, with results running through a complete stroke as shown in
(89) The smart nozzle shield 40 may include various possibilities for communication with the environment, such as for example: WiFi for embedding into a local network/LPWAN (Low Power Wide Area Network, e.g. NB-IoT via a carrier), both for connection with an IoT-platform (data output, FirmWare and configuration update); NFC: Near Field Communication with Smartphones (configuration, identification, data output, Firmware update); USB/UART for direct communication with a computer.
(90) Although this disclosure has described and illustrated certain preferred embodiments of the invention, it is to be understood that the invention is not restricted to these particular embodiments. Rather, the invention includes all embodiments which are functional, optical, electrical, or mechanical equivalents of the specific embodiments and features that have been described and illustrated herein.