Shelving system and methods
11389015 · 2022-07-19
Assignee
Inventors
- Jamie Aaron Smedley (Hudson, OH, US)
- Gabriel Garduno (Minneapolis, MN, US)
- Billy Mertz (Cincinnati, OH, US)
US classification
- 1/1
Cpc classification
A47F5/0081 A47F5/0081
A47F2005/165 A47F2005/165
A47B57/588 A47B57/588
A47F5/005 A47F5/005
A47F5/16 A47F5/16
A47F1/125 A47F1/125
A47F5/105 A47F5/105
A47B45/00 A47B45/00
International classification
Abstract
A racking system and methods of assembling, a racking system wherein the. The racking system includes one or more adjustably positionable backing walls that may be positioned at different distances from a front end of a corresponding shelf. Dividers may be provided to be positioned adjacent the one or more backing walls to divide a product display zone into separate zones.
Claims
1. A rack system comprising: a support frame; a first shelf mounted to the support frame, the first shelf having a first product support deck extending between a front end and a rear end; a second shelf mounted to the support frame, the second shelf having a second product support deck, the first and second shelves being vertically spaced with the second shelf being vertically above the first shelf; and a backing wall having a wall portion, the wall portion extending vertically between the first and second shelves, the backing wall being adjustably positionable between the front and rear end of the first product support deck to adjust a spacing between the wall portion and the front end of the first product support deck; a second backing wall having a second wall portion, the second backing wall being adjustably positionable between a front and rear end of the second product support deck to adjust a spacing between the second wall portion and the front end of the second product support deck, the second backing wall having a base having a first depth in a front to back direction; and a divider positioned laterally between the first and second backing walls, the divider having a main divider body and a pair of mounting feet, one mounting foot being positioned forward of the second backing wall and one mounting foot being positioned rearward of the second backing wall, the mounting feet laterally overlap with the second backing wall such that the mounting feet have a spacing in the front to back direction forming a space therebetween in which an end portion of the second backing wall is positioned, the spacing being greater than the first depth to allow for front to back adjustment of the position of the second backing wall relative to the support deck between the pair of mounting feet.
2. The rack system of claim 1, wherein the wall portion extends at an angle of between zero and 35 degrees relative to vertical when the first product support deck is substantially horizontal.
3. The rack system of claim 2, wherein an angle at which the wall portion is positioned relative to vertical is adjustable.
4. The rack system of claim 1, wherein the wall portion includes a first panel portion and a second panel portion mounted adjacent the first panel portion, a position of the second panel portion relative to the first panel portion is adjustable to adjust a vertical height of the backing wall.
5. The rack system of claim 1, wherein the backing wall includes a front lip positioned forward of the wall portion, a top surface of the front lip being substantially parallel to the first product support deck of the first shelf.
6. The rack system of claim 1, wherein: the backing wall includes at least one mounting hook that has a downward extending portion and a horizontal extending portion; and the product support deck of the first shelf includes a first aperture formed therein, the downward extending portion extending through the first aperture with the forward extending portion extending under the product support deck.
7. The rack system of claim 6 wherein: the backing wall further includes a downward extending alignment post that extends generally parallel to the downward extending portion of the mounting hook; the product support deck includes a second aperture formed therein, the alignment post extending through the second aperture.
8. The rack system of claim 6, wherein the mounting hook is configured such that the horizontal extending portion extends through the first aperture when mounting the backing wall to the product support deck and then the backing wall is pivoted relative to the product support deck as the downward extending portion is positioned within the first aperture, the pivoting action positioning the horizontal extending portion at least partially offset from the aperture.
9. The rack system of claim of claim 1, wherein the wall portion of the backing wall includes an array of apertures formed therethrough; wherein the array of apertures is formed from a first portion of apertures laterally offset from a second portion of apertures; the wall portion having a column of second apertures positioned between the first and second portions; the apertures of the array of apertures having a first diameter; the apertures of the column of second apertures having a second diameter different than the first diameter.
10. The rack system of claim 9, wherein: the wall portion includes a first panel portion and a second panel portion mounted adjacent the first panel portion; the first panel portion including a column of mounting apertures; the second panel portion including at least one positioning stud sized to be received in the apertures of the column of mounting apertures to adjust the positioning of the second panel portion relative to the first panel portion to adjust the vertical height of the backing wall.
11. The rack system of claim 1, wherein: a product display zone above the product support deck of the first shelf is defined by the front end of the first shelf and the wall portion of the backing wall; the product display zone is adjustable by adjusting the position of the wall portion toward or away from the front end of the first shelf.
12. A method of assembling a rack system comprising: attaching a first shelf to a support frame, the first shelf having a first product support deck extending between a front end and a rear end; attaching a second shelf to the support frame, the second shelf having a second product support deck, the first and second shelves being vertically spaced with the second shelf being vertically above the first shelf; and positioning a backing wall between the first and second shelves, the backing wall having a wall portion, the wall portion extending vertically between the first and second shelves, the backing wall being adjustably positionable between the front and rear end of the first product support deck to adjust a spacing between the wall portion and the front end of the first product support deck, the backing wall having a base having a first depth in a front to back direction; and mounting a divider to the first product support deck, the divider extending forward of the backing wall, the divider having a main divider body and a pair of mounting feet, one mounting foot being positioned forward of the backing wall and one mounting foot being positioned rearward of the second backing wall, the mounting feet laterally overlap with the blocking wall such that the mounting feet have a spacing in the front to back direction forming a space therebetween in which an end portion of the backing wall is positioned, the spacing being greater than the first depth to allow for front to back adjustment of the position of the backing wall relative to the support deck between the pair of the mounting feet.
13. The method of claim 12, further comprising mounting a second backing wall having a second wall portion to the second shelf, the second wall portion extending vertically upward from the second shelf, the second backing wall being adjustably positionable between a front and rear end of the second product support deck to adjust a spacing between the second wall portion and the front end of the second product support deck; wherein the spacing between the front end of the first shelf and the wall portion is different than the spacing between the front end of the second shelf and the second wall portion.
14. The method of claim 12, the method further comprising: mounting a second backing wall having a second wall portion to the second shelf, the second wall portion extending vertically upward from the second shelf, the second backing wall being adjustably positionable between a front and rear end of the second product support deck to adjust a spacing between the second wall portion and the front end of the second product support deck; the divider extending forward of the backing wall and the second backing wall, the divider being positioned laterally between the first and second backing walls.
15. A rack system comprising: a support frame; a first shelf mounted to the support frame, the first shelf having a first product support deck extending between a front end and a rear end; a second shelf mounted to the support frame, the second shelf having a second product support deck, the first and second shelves being vertically spaced with the second shelf being vertically above the first shelf; and a backing wall having a wall portion, the wall portion extending vertically between the first and second shelves, the backing wall being adjustably positionable between the front and rear end of the first product support deck to adjust a spacing between the wall portion and the front end of the first product support deck, the backing wall having a base having a first depth in a front to back direction; and a divider having a main divider body and a pair of mounting feet, one mounting foot being positioned forward of the backing wall and one mounting foot being positioned rearward of the backing wall, the mounting feet laterally overlap with the backing wall such that the mounting feet have a spacing in the front to back direction forming a space therebetween in which an end portion of the backing wall is positioned, the spacing being greater than the first depth to allow for front to back adjustment of the position of the backing wall relative to the support deck between the pair of mounting feet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
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(20) While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
(21) Turning now to the figures,
(22) The racking system 100 includes a support frame 102 that supports a plurality of shelves 104, 106, 108, 110 operably mounted thereto. The shelves 104, 106, 108, 110 are vertically spaced apart. While four shelves an illustrated more or fewer shelves may be incorporated into other racking systems.
(23) The shelves 104, 106, 108, 110 are substantially identical except for their front to back depth (e.g. depth between a from end 112 and a rear end 114 as illustrated with reference bottom most shelf 104 in
(24) The support fame 102 may be mounted in a substantially vertical orientation or in a canted orientation. When mounting in a canted orientation, a spacer bracket 103 (see
(25) The support frame 102 can include mounting features for mounting. In the illustrated embodiment, the mounting features are in the form of hangers 109. Other embodiments could use pegs, fasteners, etc.
(26) In this embodiment, the shelves 104, 106, 108, 110 are mounted to the support frame 102 in a cantilevered orientation. Optionally, the shelves 104, 106, 108, 110 are vertically adjustable relative to the support frame 102. This allows for adjusting the vertical spacing therebetween to better tailor the racking system for the various products being displayed.
(27) Each shelf 104, 106, 108, 110 has a product support deck (see e.g. product support deck 116 of shelf 104) extending between the front end and rear end of the corresponding shelf. Preferably, the product support deck 116 includes a plurality of apertures 168 formed therethrough.
(28) The product support decks 116 may be mounted such that they slant upward when moving in a from to rear direction, substantially horizontal or with a slight downward slant when moving in the front to rear direction.
(29) To provide for reconfiguration of the racking system 100, a plurality of backing walls 120 are provided. In the illustrated configuration, each shelf 104, 106, 108, 110 includes a plurality of backing walls 120 mounted thereon. In other embodiments, a single backing wall 120 having a width substantially equal to the width of the shelf 104, 106, 108, 110 may be provided.
(30) As the backing walls are generally identical, backing walls 120 on the bottom shelf 104 will be described. The backing wall 120, and particularly a wall portion 122 thereof, extend vertically upward from support deck 116.
(31) The backing walls 120 are adjustably positionable between the front end 112 and rear end 114 of the shelves as illustrated by arrow 126. By adjusting the front to back positioning of the backing walls 120 (e.g. toward or away from the front or rear ends 112, 114), a product display zone 128 above the support deck 116 defined between the from end 112 (and particularly front stop 130) and backing wall 120 (and particularly wall portion 120) can be adjusted.
(32) This allows the product display zone 128 to be tailored to the particular amount of merchandise that will typically be displayed on the particular shelf. This finds particular use for low-volume retailers that want their shelves to appear fully stocked without a large volume of product on the showroom floor. For example, the backing wall 120 can be positioned closer to the front end 112 to reduce the size of the product display zone 128 such that less than the full possible product display zone 128 is exposed.
(33) With reference to shelf 110 and the corresponding backing wall 120, in a preferred embodiment, the wall portion 122 extends at an angle α of between about 90 degrees and 135 degrees (e.g. about 0 degrees and 45 degrees from perfectly vertical when the shelf is horizontal) relative to the product support deck 116. In a preferred, but optional embodiment, the angle α is adjustable.
(34) With reference to
(35) A pair of opposed supports 144 at opposed ends 146, 148 of the wall portion 122. The supports 144 help support the wall portion 122 in an upright position. As used herein, “upright” shall include orientations having a vertical component to its orientation and does not require being perfectly vertically oriented.
(36) With reference to
(37) In the illustrated embodiment (see also
(38) With reference to
(39) Stud 156 may have an enlarged head that is sized larger than the diameter of aperture 158 to further improve securement.
(40) With additional reference to
(41) Further, width W1 of panel portion 152 is smaller than the width W2 formed between the opposed supports 144. Again, this facilitates stowing the panel portion 152 when the additional height provided thereby is not needed.
(42) With reference to
(43) Panel portion 152 has an outer rim that has a greater thickness than the rest of the panel portion 152. This rim provides increased strength. The thickness is configured for easy sliding motion of the panel portion 152 within channels 155. As illustrated in
(44) In this embodiment, the channels are formed by laterally inward extending flanges 161 that extend inward from inner surfaces of opposed supports 144. The flanges 161 provide support to the rear of the panel portion 152 and prevent attachment projection 156 from inadvertently disengaging from the desired aperture 158.
(45) In some embodiments, panel portion 152 is flexible such that when the height is desired to be adjusted, the user can flex the middle region of panel portion 152 so that projection 156 does not engage apertures 158. When in the desire position relative to panel portion 150, the user can release the middle region and engage projection 156 with the corresponding aperture 158. The slanted axis 159 helps secure projection 156 in engagement with aperture 158.
(46) In this embodiment, base 140 extends forward of the front surface of wall portion 122 and particularly panel portion 150 forming a front lip 160. In other embodiments, the front lip 160 need not be included. In a preferred embodiment, the top surface of the from lip 160 is parallel to the product support deck 116 of the shelf on which the backing wall 120 is mounted.
(47) With reference to
(48) The downward extending portion 164 is generally perpendicular to the bottom of base 140 as well as product support deck 116. However, this is not required. The downward extending portion 164 extends through apertures 168 formed through product support deck 116. The horizontally extending portion 166 extends outward from the downward extending portion 164 and under the product support deck 116.
(49) Preferably, the horizontally extending portion 166 extends a sufficient distance from the downward extending portion 164 such that at least a portion of the horizontally extending portion 166 is offset from aperture 168 when in a mounted state. This is illustrated in
(50) With reference to
(51) Push pin 172 may have enlarged head sized larger than apertures 168 to provide increased securement. Alternatively, push pin 172 could be sized larger than apertures 168 to provide a press fit engagement.
(52) To mount the backing wall 120 to the shelf 116, with reference to
(53) Preferably horizontally extending portion 166 extends forward, e.g. towards from end 112 of shelf 104. As such, if product pushes against the front surface of wall portion 122 applying a rearward directed force (see e.g. arrow 180 in
(54) Due to the inclusion of a plurality of apertures 168 spaced both front to back as well as side to side in the product support deck 116, the position of the hacking wall 120 can be both adjusted front-to-back as well as side-to-side relative to the shelf.
(55) Because the racking system 100 finds particular use in refrigerated cases, the backing walls 120 include a plurality of apertures 182 formed therein. The apertures 182 allow cooled air or mist to pass therethrough to allow for proper climate control
(56) In this embodiment, the apertures 182 are arranged in two separate arrays that are separated by the column of apertures 158 for securing the first and second panel portions 150, 152. In this embodiment, the apertures 82 have a larger diameter than the diameter of apertures 158. However, this is not necessary.
(57) Further, it is desired that the pattern of the apertures 182 is such that the pattern is consistent when transitioning between panel portion 150 and 152 so that it reduces the visual appearance that multiple panel portions are used. As illustrated in
(58) The backing wall 120 may be adjustable between a vertical height H1 of between 5 and 15 inches and preferably between 6 and 10 inches. The backing wall 120 are preferably configured such that they extend vertically between two vertically adjacent shelves at least 90 percent of the spacing between the vertically adjacent shelves (e.g. the vertical spacing between shelves 104 and 106).
(59) With reference to
(60) The backing wall 120 is easily removable for cleaning as well as easy display reconfiguration.
(61) Preferably, the surfaces of the racking system 100 exposed to and or come into contact with the displayed product contain anti-microbial additives.
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(63) In this embodiment, dividers 202 are provided. The dividers 202 extend forward of the front of the wall portion 122 of the backing wall 120, at least in part. The dividers 202 separate the product display zone 128 forward of the backing wall 120 and rear word of the front 112 of the shelf into separate display zones 128 for a single shelf.
(64) In this embodiment, the dividers 202 have a main divider body 204 that is generally vertically oriented and generally orthogonal to support deck 116. The dividers 202 also include mounting feet 206 that extend laterally outward from the main divider body 204.
(65) Preferably, one mounting foot 206 is positioned in front of the backing wall 120, e.g. proximate a front end 112 of the shelf (see
(66) With reference to
(67) The mounting pins 210 of this embodiment or integrally molded with the rest of divider 202. However, separate push pins could be provided.
(68) Mounting pins 210 have a pair of legs 230 that are separated by a gap 232. The legs 230 are connected at ends thereof. The spacing of legs 230 allows for them to be resiliency biased towards one another when mounting the divider to the support deck 116.
(69) Other mounting or push pins discussed above could have a similar design, e.g. structure 172 of the backing wall 120.
(70) Preferably, the spacing S1 between the mounting feet 206 (
(71) The backing walls 120 have a width that is sufficient to provide a gap 240 through which the main divider body 204 passes. Each backing wall 120 on opposed sides of the divider 202 is independently adjustable in the forward and backward direction (e.g. illustrated by arrow 126).
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(73) All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
(74) The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and docs not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
(75) Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.