Self-resetting single-valve double-piston hydraulic drive device and method for overhead cam engine
11377980 · 2022-07-05
Assignee
Inventors
Cpc classification
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/267
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/2444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A self-resetting single-valve double-piston hydraulic drive device and method for an overhead cam engine is disclosed. A primary driving piston and a secondary driving piston are respectively provided on a rocker arm body and a valve bridge body. The secondary driving piston is connected to an exhaust valve. When the drive control valve opens, the primary driving piston and the secondary driving piston realize a hydraulic linkage, during a drive lift, the secondary driving piston opens the exhaust valve. At the beginning of the positive-power lift, the secondary driving piston is automatically reset. When the control valve is closed, during the drive lift of an integrated cam, the primary driving piston absorbs the drive lift of an integrated cam assembly, the rocker arm body and the bridge body do not move, and the drive lift of the integrated cam is not transmitted to the exhaust valve.
Claims
1. A self-resetting single-valve double-piston hydraulic drive device for an overhead cam engine, the hydraulic drive device comprising: a rocker arm assembly including: a rocker arm body defining a driving oil passage, a drive control valve configured to selectively open the driving oil passage, a primary driving piston arranged at a first end of the rocker arm body, and a first elephant foot assembly arranged at a second end of the rocker arm body; an integrated cam arranged below the primary driving piston, the integrated cam configured to rotate the rocker arm body; an exhaust valve assembly including an inner-side exhaust valve and an outer-side exhaust valve; a valve bridge assembly including: a valve bridge body arranged below the first elephant foot assembly, the valve bridge body defining an oil drain passage, and a secondary driving piston configured to engage one of the inner-side exhaust valve or the outer-side exhaust valve, the secondary driving piston selectively connected to the driving oil passage via the oil drain passage; and a limit assembly arranged above the oil drain passage, wherein the driving oil passage is configured to connect the primary driving piston to the secondary driving piston, wherein an engine drive solenoid is configured to control the drive control valve such that: when the drive control valve opens the driving oil passage, (i) during a drive lift of the integrated cam, the limit assembly is in contact with the valve bridge body so as to seal the oil drain passage and form a hydraulic linkage between the primary driving piston and the secondary driving piston, the drive lift of the integrated cam moves the primary driving piston within the rocker arm body so as to drive the secondary driving piston to open the one of the inner-side exhaust valve or the outer-side exhaust valve in such a way that the rocker arm body and the valve bridge body do not move; and (ii) during a positive-power exhaust lift of the integrated cam, the limit assembly is separated from the valve bridge body so as to open the oil drain passage and reset the secondary driving piston, the primary driving piston and the rocker arm body are rigidly connected as the rocker arm body rotates so as to drive the valve bridge body to open the inner-side exhaust valve and the outer-side exhaust valve, and when the drive control valve closes the driving oil passage, (i) during the drive lift of the integrated cam, the primary driving piston absorbs the drive lift of the integrated cam within the rocker arm body such that the rocker arm body does not move and the exhaust valves do not open, and (ii) during the positive-power exhaust lift of the integrated cam, the primary driving piston and the rocker arm body are rigidly connected as the rocker arm body rotates so as to drive the valve bridge body to open the inner-side exhaust valve and the outer-side exhaust valve, and wherein, the driving oil passage comprises a primary piston oil passage configured to connect the primary driving piston to the drive control valve, a secondary piston oil passage configured to connect the secondary driving piston to the drive control valve, and a control valve oil supply passage configured to connect the engine drive solenoid to the drive control valve.
2. The hydraulic drive device according to claim 1, wherein the secondary driving piston engages the inner-side exhaust valve.
3. The hydraulic drive device according to claim 2, wherein the limit assembly is arranged on the rocker arm body as a limit surface configured to limit the valve bridge body and seal the oil drain passage when the limit surface is in contact with the valve bridge body.
4. The hydraulic drive device according to claim 3, wherein the secondary piston oil passage connects the drive control valve to the limit surface such that the secondary piston oil passage is connected to the oil drain passage when the limit surface is in contact with the valve bridge body.
5. The hydraulic drive device according to claim 3, wherein the secondary piston oil passage is connected to the first elephant foot assembly, the valve bridge body further defines an inner-side connection passage, and the first elephant foot assembly is connected to the secondary driving piston via the inner-side connection passage.
6. The hydraulic drive device according to claim 2, wherein the secondary piston oil passage is connected to a second elephant foot assembly arranged in the rocker arm body directly above the oil drain passage, the second elephant foot assembly is connected to the oil drain passage when a lower end of the second elephant foot assembly is in contact with the valve bridge body.
7. The hydraulic drive device according to claim 2, wherein the secondary driving piston includes a secondary piston body connected to the inner-side exhaust valve, the valve bridge body including a secondary piston hole connected to the oil drain passage, the secondary piston hole configured to coaxially and slidably receive the secondary piston body, and a secondary elastic element arranged between the secondary piston body and the secondary piston hole.
8. The hydraulic drive device according to claim 7, wherein the drive control valve comprises a control valve body including a primary control valve oil passage, and a return assembly in contact with the control valve body, the rocker arm body includes a control valve hole configured to coaxially and slidably receive the control valve body, wherein, when the engine drive solenoid valve opens the drive control valve, the rocker arm shaft oil supply passage, the control valve oil supply passage, and a bottom of the control valve hole are filled with oil, an oil pressure of the bottom of the control valve hole is greater than a force of the return assembly acting on the control valve body such that the control valve body moves up to an opened position under an action of the oil pressure, and the primary control valve oil passage connects the primary piston oil passage to the secondary piston oil passage, and wherein, when the engine drive solenoid valve closes the drive control valve, no oil pressure exists in the rocker arm shaft oil supply passage and the control valve oil supply passage, the control valve body is in a closed position at the bottom of the control valve hole under an action of the return assembly, and the primary control valve oil passage remains connected to the primary piston oil passage and is disconnected from the secondary piston oil passage.
9. The hydraulic drive device according to claim 8, wherein the rocker arm assembly further includes a lubricating oil passage connecting the first elephant foot assembly to the control valve hole, the control valve body further including a secondary control valve oil passage connected to the primary control valve oil passage via a communication passage of the control valve body, the communication passage including a one-way valve, wherein, when the engine drive solenoid valve opens the drive control valve, (i) when the integrated cam is on a cam base circle, an oil pressure of the secondary control valve oil passage is greater than an oil pressure of the primary control valve oil passage such that the one-way valve opens the communication passage and the lubricating oil passage is connected to the secondary control valve oil passage, the primary control valve oil passage, and the driving oil passage; (ii) during the drive lift of the integrated cam, the oil pressure of the primary control valve oil passage is greater than the oil pressure of the secondary control valve oil passage such that the one-way valve seals the communication passage and the lubricating oil passage is connected to the secondary control valve oil passage and is disconnected from the primary control valve oil passage and the driving oil passage; and (iii) during the positive-power lift of the integrated cam, the oil pressure of the secondary control valve oil passage is greater than the oil pressure of the primary control valve oil passage such that the one-way valve opens the communication passage and the lubricating oil passage is connected to the secondary control valve oil passage, the primary control valve oil passage, and the driving oil passage; and wherein, when the engine drive solenoid valve closes the drive control valve, the lubricating oil passage is connected to the primary control valve oil passage and the oil pressure of the primary control valve oil passage is greater than the oil pressure of the secondary control valve oil passage such that the one-way valve seals the communication passage, the rocker arm assembly is biased towards the valve bridge assembly after lubricating oil fills the primary piston hole, and the primary driving piston and the rocker arm body form a hydraulic clearance adjuster configured to adjust a valve clearance.
10. The hydraulic drive device according to claim 8, wherein the return assembly includes a control valve limit ring coaxially fixed at an open end of the control valve hole, and an elastic return element arranged between the control valve body and the control valve limit ring, and wherein, when the drive control valve is closed, the control valve body and the control valve limit ring are spaced apart so as to form an open chamber connected to the secondary piston oil passage.
11. The hydraulic drive device according to claim 1, wherein the secondary driving piston engages the outer-side exhaust valve, the secondary piston oil passage is connected to the first elephant foot assembly, the valve bridge body further defines an outer-side connection passage, and the first elephant foot assembly is connected to the secondary driving piston via the outer-side connection passage.
12. The hydraulic drive device according to claim 11, wherein the limit assembly includes a limit rod arranged directly above the oil drain passage, the limit rod configured to seal the oil drain passage when the limit rod is in contact with the valve bridge body.
13. The hydraulic drive device according to claim 12, wherein the limit assembly further includes a bracket in which the limit rod is adjustably arranged.
14. The hydraulic drive device according to claim 11, wherein the secondary driving piston includes a secondary piston body connected to the outer-side exhaust valve, the valve bridge body including a secondary piston hole connected to the oil drain passage, the secondary piston hole configured to coaxially and slidably receive the secondary piston body, and a secondary elastic element arranged between the secondary piston body and the secondary piston hole.
15. The hydraulic drive device according to claim 1, wherein the primary driving piston includes a primary piston body, the first end of the rocker arm body includes a primary piston hole connected to the primary piston oil passage, the primary piston hole configured to coaxially and slidably receive the primary piston body, a primary elastic element and an anti-dropping assembly are arranged between the primary piston body and the primary piston hole, the anti-dropping assembly configured to restrict the primary piston body from moving out of the primary piston hole.
16. The hydraulic drive device according to claim 15, wherein a roller pin is fixed to a lower end of the primary piston body, a roller configured to engage the integrated cam is rotatably arranged on the roller pin, an anti-rotation assembly is arranged between the primary piston body and the primary piston hole, the anti-rotation assembly configured to restrict the primary piston body from rotating about a central axis of the primary piston body.
17. The hydraulic drive device according to claim 15, wherein the primary driving piston further includes an adjusting bolt threadedly provided on the rocker arm body so as to be axially inserted in the primary piston hole.
18. The hydraulic drive device according to claim 1, wherein the rocker arm assembly further includes a rocker arm shaft, the control valve oil supply passage comprises a rocker arm shaft oil supply passage arranged at the rocker arm shaft, and a connecting oil supply passage arranged at the rocker arm body, the connecting oil supply passage configured to connect the rocker arm shaft oil supply passage to the drive control valve arranged in the rocker arm body, the connecting oil supply passage including a connecting oil supply section connected to the drive control valve, and an annular oil supply section connected to the rocker arm shaft oil supply passage.
19. The hydraulic drive device according to claim 1, wherein the rocker arm assembly further includes a rocker arm shaft configured to engage with the drive control valve, each of an end of the primary piston oil passage and an end of the secondary piston oil passage is formed as an annular passage connected to the drive control valve.
20. The hydraulic drive device according to claim 1, wherein the limit assembly includes an insert arranged on the rocker arm body in an interference fit manner, a lower surface of the insert is formed as a limit surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is described in further detail below with reference to the drawings and embodiments.
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(19) Reference Numerals: 100. rocker arm assembly:
(20) 110. rocker arm body; 111. limit surface; 112. primary piston hole; 113. control valve hole; 114. rocker arm shaft hole;
(21) 120. driving oil passage: 121. primary piston oil passage; 122. secondary piston oil passage; 123. control valve oil supply passage; 123a. rocker arm shaft oil supply passage; 123b. connecting oil supply passage; b1. connecting oil supply section; b2. annular oil supply section;
(22) 130. primary driving piston: 131. primary piston body; 131a. limit opening; 132. primary elastic element; 133. adjusting bolt; 134. roller pin; 135. roller; 136. limit pin;
(23) 140. first elephant foot assembly;
(24) 150. drive control valve: 151. control valve body; 151a. primary control valve oil passage; 151b. secondary control valve oil passage; 151c. communication passage; 152. one-way valve; 152a. one-way valve ball; 152b. one-way valve spring; 153. elastic return element; 154. control valve limit ring; 155. control valve limit circlip;
(25) 160. second elephant foot assembly;
(26) 170. rocker arm shaft;
(27) 180. lubricating oil passage: 181. rocker arm shaft lubricating oil passage; 182. elephant foot lubricating oil passage; 182a. connecting lubrication section; 182b. annular lubrication section; 183. injection lubricating oil passage; 183a. injection lubrication section; 183b. annular lubrication section;
(28) 200. integrated cam assembly:
(29) 210. integrated cam: 211. cam base circle; 212. positive-power exhaust lift lobe; 213. drive exhaust gas recirculation lift lobe; 214. compression release drive lift lobe;
(30) 300. exhaust valve assembly: 310. inner-side exhaust valve; 314. upper lubricating oil passage; 320. outer-side exhaust valve;
(31) 400. valve bridge assembly:
(32) 410. valve bridge body; 411. inner-side connection passage; 412. outer-side connection passage; 413. secondary piston hole; 414. valve groove;
(33) 420. secondary driving piston: 421. secondary piston body; 422. secondary elastic element; 423. secondary piston valve base;
(34) 430. oil drain passage;
(35) 500. limit assembly: 510. limit rod; 520. bracket.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(36) The present invention is described in more detail below with reference to the drawings. These drawings are all simplified schematic diagrams, which merely illustrate the basic structure of the present invention in a schematic manner, and thus only show the parts associated with the present invention.
Embodiment 1
(37) As shown in
(38) In order to adjust the movement stroke of the primary piston body 131 in the axial direction of the primary piston hole 112, the primary driving piston 130 further includes an adjusting bolt 133. The adjusting bolt 133 is threadedly provided on the rocker arm body 110. The adjusting bolt 133 is axially inserted into the primary piston hole 112. The length of the adjusting bolt 133 inserted into the primary piston hole 112 is adjustable. In this embodiment, the first elephant foot assembly 140 used is an existing rocker arm elephant foot.
(39) The integrated cam assembly 200 is provided below the primary driving piston 130 and is configured to drive the rocker arm body 110 to rotate. The integrated cam assembly 200 includes the integrated cam 210. The integrated cam 210 includes a cam base circle 211. The cam base circle 211 is provided with a positive-power exhaust lift lobe 212, a drive exhaust gas recirculation lift lobe 213 and a compression release drive lift lobe 214 in sequence.
(40) The exhaust valve assembly 300 includes an inner-side exhaust valve 310 and an outer-side exhaust valve 320. The inner-side exhaust valve 310 is an exhaust valve on a side adjacent to the rocker arm shaft 170, and the outer-side exhaust valve 320 is an exhaust valve on a side away from the rocker arm shaft 170. The inner-side exhaust valve 310 is connected to the secondary driving piston 420.
(41) The valve bridge assembly 400 includes a valve bridge body 410. The valve bridge body 410 is located below the first elephant foot assembly 140. The valve bridge body 410 is provided with a secondary driving piston 420 and an oil drain passage 430. The oil drain passage 430 connects the secondary driving piston 420 with the driving oil passage 120. The secondary driving piston 420 is connected to the inner-side exhaust valve 310. The secondary driving piston 420 includes a secondary piston body 421. The secondary piston body 421 is connected to the inner-side exhaust valve 310. A secondary piston hole 413 is provided on a side of the valve bridge body 410 adjacent to the rocker arm shaft 170. The secondary piston hole 413 is connected with the oil drain passage 430. The secondary piston body 421 is coaxially and slidably provided in the secondary piston hole 413. A secondary elastic element 422 is provided between the secondary piston body 421 and the secondary piston hole 413. The secondary elastic element 422 is a compression spring, and the compression spring serves as a secondary piston spring. A valve groove 414 is provided on a side of the valve bridge body 410 away from the rocker arm shaft 170. An upper lubricating oil passage 314 is provided above the valve groove 414. A mounting hole is provided at a lower end of the secondary piston body 421, and a secondary piston valve base 423 is formed. The inner-side exhaust valve 310 or the outer-side exhaust valve 320 is fixedly provided in the secondary piston valve base 423.
(42) The limit assembly 500 is the rocker arm body 110. The rocker arm body 110 is provided with a limit surface 111. When the limit surface 111 is in contact with the valve bridge body 410, the limit surface limits the valve bridge body 410 and seals the oil drain passage 430.
(43) The driving oil passage 120 connects the primary driving piston 130 with the secondary driving piston 420. The driving oil passage 120 is connected with an engine drive solenoid valve and a drive control valve 150, and the engine drive solenoid valve and the drive control valve 150 are opened or closed simultaneously. The driving oil passage 120 includes a primary piston oil passage 121, a secondary piston oil passage 122 and a control valve oil supply passage 123. The primary piston oil passage 121 connects the primary driving piston 130 with the drive control valve 150. The secondary piston oil passage 122 connects the secondary driving piston 420 with the drive control valve 150. The control valve oil supply passage 123 is connected with the drive control valve 150. The engine drive solenoid valve is connected on the control valve oil supply passage 123. The control valve oil supply passage 123 includes a rocker arm shaft oil supply passage 123a and a connecting oil supply passage 123b. The rocker arm shaft oil supply passage 123a is provided at the rocker arm shaft 170. The connecting oil supply passage 123b is provided at the rocker arm body 110. The connecting oil supply passage 123b connects the rocker arm shaft oil supply passage 123a with the drive control valve 150. The rocker arm body 110 is able to rotate on the rocker arm shaft 170. Therefore, in order to ensure an uninterrupted supply of lubricating oil during the rotation of the rocker arm body 110 on the rocker arm shaft 170, the connecting oil supply passage 123b includes a connecting oil supply section b1 and an annular oil supply section b2. The annular oil supply section b2 is connected with the rocker arm shaft oil supply passage 123a. The connecting oil supply section b1 is connected with the drive control valve 150.
(44) The drive control valve 150 is provided on the rocker arm body 110. A control valve hole 113 is provided at a middle position of the rocker arm body 110. The drive control valve 150 includes a control valve body 151 and a return assembly. The return assembly is in contact with the control valve body 151. The control valve body 151 is coaxially and slidably provided in the control valve hole 113. The control valve body 151 is provided with a primary control valve oil passage 151a and a secondary control valve oil passage 151b. The secondary control valve oil passage 151b is connected with the primary control valve oil passage 151a through a communication passage 151c provided at the control valve body 151. A one-way valve 152 is coaxially and fixedly provided in the communication passage 151c. The one-way valve 152 includes a one-way valve ball 152a and a one-way valve spring 152b. The one-way valve spring 152b is located between the one-way valve ball 152a and the control valve body 151. The control valve body 151 is provided with a blind mounting hole for mounting the one-way valve spring 152b. The one-way valve spring 152b is confined in the blind mounting hole. When the one-way valve 152 is closed, the one-way valve ball 152a seals the communication passage 151c. The return assembly includes an elastic return element 153, a control valve limit ring 154 and a control valve limit circlip 155. The elastic return element 153 may be a return spring. The control valve limit ring 154 is coaxially and fixedly provided on an open end of the control valve hole 113 through the control valve limit circlip 155. The elastic return element 153 is located between the control valve body 151 and the control valve limit ring 154. When the drive control valve 150 is in a closed position, the control valve body 151 and the control valve limit ring 154 are spaced apart to form an open chamber. The open chamber is connected with an outside environment. The open chamber is also connected with the secondary piston oil passage 122.
(45) In order to supply oil to the driving oil passage 120 and lubricate the first elephant foot assembly 140, the rocker arm assembly 100 further includes a lubricating oil passage 180. The lubricating oil passage 180 is connected with the first elephant foot assembly 140, and is also connected with the driving oil passage 120 through the drive control valve 150. The lubricating oil passage 180 includes a rocker arm shaft lubricating oil passage 181 and an elephant foot lubricating oil passage 182. The rocker arm shaft lubricating oil passage 181 is provided on the rocker arm shaft 170. The elephant foot lubricating oil passage 182 is provided on the rocker arm body 110. The rocker arm body 110 is able to rotate on the rocker arm shaft 170. Therefore, when the rocker arm body 110 rotates on the rocker arm shaft 170, in order to ensure an uninterrupted supply of lubricating oil, the elephant foot lubricating oil passage 182 includes a connecting lubrication section 182a and an annular lubrication section 182b. The annular lubrication section 182b connects the rocker arm shaft lubricating oil passage 181 to the connecting lubrication section 182a. The connecting lubrication section 182a is connected with the first elephant foot assembly 140. The annular lubrication section 182b may also be provided on the rocker arm shaft 170.
(46) When the inner-side exhaust valve 310 is connected to the secondary driving piston 420, the limit assembly 500 is the rocker arm body 110. A limit surface 111 is provided on the rocker arm body 110. The limit surface 111 is located on an inner upper side of the valve bridge body 410, and the limit surface 111 is located directly above the oil drain passage 430. The present invention uses the rocker arm body 110 for limiting, which simplifies the overall structure and realizes a compact structure. The secondary piston oil passage 122 connects the drive control valve 150 with the limit surface 111. When the limit surface 111 is in contact with the valve bridge body 410, the secondary piston oil passage 122 is connected with the oil drain passage 430.
(47) The specific working principle of the present invention is as follows:
(48) When the engine drive solenoid valve is opened, the rocker arm shaft oil supply passage 123a, the control valve oil supply passage 123 and the bottom of the control valve hole 113 are filled with oil. An oil pressure of the bottom of the control valve hole 113 is greater than a force of the return assembly acting on the control valve body 151. The control valve body 151 moves up to an opened position under the action of the oil pressure; and the primary control valve oil passage 151a connects the primary piston oil passage 121 with the secondary piston oil passage 122.
(49) When the integrated cam 210 rotates to the cam base circle 211, an oil pressure of the secondary control valve oil passage 151b is greater than an oil pressure of the primary control valve oil passage 151a. The one-way valve 152 opens the communication passage 151c. The lubricating oil passage 180 is connected with the secondary control valve oil passage 151b, the primary control valve oil passage 151a and the driving oil passage 120. The lubricating oil flows into the drive control valve 150 and the entire driving oil passage 120, and the primary piston hole 112 is filled with oil. The primary piston body 131 supplements the clearance of the valve bridge assembly 400, and moves downward to push the roller 135 to tightly attach to the cam base circle 211. The rocker arm body 110 is biased to a side of the valve bridge body 410 under the action of the oil pressure of the primary piston hole 112. The limit surface 111 is tightly attached to the upper surface of the valve bridge body 410, such that the secondary piston oil passage 122 is connected with the oil drain passage 430 on the upper surface of the valve bridge body 410. The primary piston hole 112 and the secondary piston hole 413 are connected through the primary piston oil passage 121, the primary control valve oil passage 151a, the secondary piston oil passage 122 and the oil drain passage 430, and are filled with the lubricating oil simultaneously.
(50) When the integrated cam 210 continues to rotate to the drive exhaust gas recirculation lift lobe 213 and the compression release drive lift lobe 214, that is, during the drive lift of the integrated cam 210, the integrated cam 210 pushes the roller 134 and the primary piston body 131 upward, such that the primary piston body 131 moves upward along the primary piston hole 112. The oil pressure of the primary control valve oil passage 151a is greater than the oil pressure of the secondary control valve oil passage 151b. The one-way valve 152 seals the communication passage 151c. The lubricating oil passage 180 is connected with the secondary control valve oil passage 151b and is not connected with the primary control valve oil passage 151a and the driving oil passage 120. The drive control valve 150 is in a locked state. Thus, the lubricating oil in the primary piston oil passage 121 and the primary control valve oil passage 151a connected to the drive control valve is caused to flow back. The lubricating oil in the primary piston hole 112 is pressed into the secondary piston hole 413, such that the drive control valve 150 seals the driving oil passage 120 between the primary driving piston 130 and the secondary driving piston 420. The primary driving piston 130 and the secondary driving piston 420 form a hydraulic linkage. The secondary driving piston 420 pushes away the inner-side exhaust valve 310 connected to the secondary driving piston 420. The rocker arm body 110 and the valve bridge body 410 do not move. Thus, a drive function of the drive mechanism is realized. It should be noted that in this case, the rocker arm body 110 is still biased to the side of the valve bridge body 410 under the action of the oil pressure of the primary piston hole 112, but does not rotate, and the valve bridge body 410 basically maintains a horizontally balanced position without deflection.
(51) When the integrated cam 210 continues to rotate to an initial section of the positive-power exhaust lift lobe 212, the integrated cam 210 pushes the roller 135 and the primary piston body 131 upward, and the primary piston body 131 moves upward along the primary piston hole 112. When the integrated cam 210 continues to rotate on the positive-power exhaust lift lobe 212, the oil pressure of the secondary control valve oil passage 151b is greater than the oil pressure of the primary control valve oil passage 151a. The one-way valve 152 opens the communication passage 151c, and the lubricating oil passage 180 is connected with the secondary control valve oil passage 151b, the primary control valve oil passage 151a and the driving oil passage 120. When the primary piston body 131 is pushed to the bottom of the adjusting bolt 133, the primary piston body 131 and the rocker arm body 110 are rigidly connected. The rocker arm body 110 starts to rotate, and the valve bridge assembly 400 is pushed downward through the first elephant foot assembly 140. At this time, the limit surface 111 is separated from the upper surface of the valve bridge body 410, and the oil drain passage 430 on the upper surface of the valve bridge body 410 is automatically opened. The secondary driving piston 420 retracts along the secondary piston hole 413 under the action of the secondary elastic element 422, and the excess lubricating oil in the secondary piston hole 413 is discharged through the oil drain passage 430. The secondary driving piston 420 is reset after the oil is drained. When the secondary piston body 421 contacts the bottom of the secondary piston hole 413, the primary driving piston 130 and the rocker arm body 110 are rigidly connected. The rocker arm body 110 rotates, and the valve bridge assembly 400 is automatically reset. The valve bridge body 410 is driven to open the inner-side exhaust valve 310 and the outer-side exhaust valve 320 to restore normal valve movement.
(52) When the engine drive solenoid valve is closed, no oil pressure exists in the rocker arm shaft oil supply passage 123a. The control valve body 151 is in the closed position at the bottom of the control valve hole 113 under the action of the return assembly. The lubricating oil passage 180 is connected with the primary control valve oil passage 151a. The oil pressure of the primary control valve oil passage 151a is greater than the oil pressure of the secondary control valve oil passage 151b. The one-way valve 152 seals the communication passage 151c.
(53) The primary piston oil passage 121 and the secondary piston oil passage 122 are not connected. No oil pressure exists in the control valve oil supply passage 123. The primary piston oil passage 121 and the primary piston hole 112 are filled with the lubricating oil. The secondary piston oil passage 122 is connected with an open chamber, and no oil pressure exists in the secondary piston oil passage 122. Since there is no oil supplied to the oil passage of the secondary driving piston 420 in the valve bridge body 410, the driving oil passage 120 is closed.
(54) When the integrated cam 210 rotates to the cam base circle 211, the lubricating oil fills the primary piston hole 112, and the primary driving piston 130 is filled with oil. After the lubricating oil fills the primary piston hole 112, the rocker arm assembly 100 is biased to a side of the valve bridge assembly 400. The primary driving piston 130 absorbs the drive lift of the integrated cam assembly 200 for the rocker arm body 110. The primary driving piston 130 and the rocker arm body 110 form a hydraulic clearance adjuster to adjust a valve clearance. The valve clearance refers to a clearance between a lower end surface of the first elephant foot assembly 140 and the upper end surface of the valve bridge body 410.
(55) When the integrated cam 210 continues to rotate to the drive exhaust gas recirculation lift lobe 213 and the compression release drive lift lobe 214, that is, during the drive lift of the integrated cam 210, the integrated cam assembly 210 pushes the roller 135 and the primary piston body 131 upward, such that the primary piston body 131 moves upward along the primary piston hole 112. The rocker arm body 110 is still biased to the side of the valve bridge body 410 under the action of the oil pressure of the primary piston hole 112, but does not rotate. The drive lift of the integrated cam 210 is absorbed by the primary driving piston 130 and is not transmitted to the side of the valve bridge body 410. Thus, a positive “lost motion” function of the drive mechanism is realized.
(56) When the integrated cam 210 continues to rotate to an initial section of the positive-power exhaust lift lobe 212, the integrated cam 210 pushes the roller 135 and the primary piston body 131 upward, such that the primary piston body 131 moves upward along the primary piston hole 112. When the primary piston body 131 is pressed against the bottom of the adjusting bolt 133, the primary piston body 131 and the rocker arm body 110 are rigidly connected. When the integrated cam 210 continues to rotate on the positive-power exhaust lift lobe 212, the rocker arm body 110 is rotated. The valve bridge assembly 400 is pushed down through the first elephant foot assembly 140 and drives the valve bridge body 410 to open the inner-side exhaust valve 310 and the outer-side exhaust valve 320, so as to achieve positive valve movement.
(57) In the present invention, the primary driving piston 130 is provided on the rocker arm body 110, and the secondary driving piston 420 is provided on the valve bridge body 410. The secondary driving piston 420 is connected to the inner-side exhaust valve 310 or the outer-side exhaust valve 320. The driving oil passage 120 connects the primary driving piston 130 with the secondary driving piston 420, and the driving oil passage 120 is connected with the drive control valve 150. The driving oil passage 120 is separated from an opening oil passage of the drive control valve 150, and the flow rate of the driving oil passage 120 is not limited by the source and flow rate of the opening oil passage of the drive control valve 150. There is no need for an additional hydraulic clearance adjustment device or rocker arm biasing device. The primary driving piston 130 and the rocker arm body 110 directly form a hydraulic clearance adjustment function, which eliminates the noise, impact and wear caused by the valve clearance, and reduces the frequency of maintenance. When the engine drive solenoid valve is closed and the drive control valve 150 closes the driving oil passage 120, during the drive lift of the integrated cam 210, the primary drive piston 130 absorbs the drive lift of the integrated cam assembly 200 for the rocker arm body 110. The drive lift of the integrated cam 210 will not be transmitted to the exhaust valve side. The rocker arm body 110 will not swing, and the valve bridge 410 will not tilt. Compared with other rocker arm drives, the valve stem is not subject to a lateral load. The rocker arm body 110 is less worn, and a bushing-less rocker arm design can be adopted. The primary driving piston 130, the secondary driving piston 420 and the driving oil passage 120 are integrated on the rocker arm assembly 100 and the valve bridge assembly 400, and no additional space is required. The secondary driving piston 420 and the oil drain passage 430 are connected with each other. The secondary driving piston 420 can be automatically reset after the hydraulic oil is drained, and no special reset device is required. The secondary driving piston 420 is connected to the inner-side exhaust valve 310 or the outer-side exhaust valve 320, and when driving, only one exhaust valve is opened per cylinder. Compared with other drives that open dual exhaust valves, the system of the present invention has a lower driving load. In addition, the drive valve is not restricted by the position, and it can be very adjacent to the rocker arm shaft 170 or far away from the rocker arm shaft 170, which is hard for other rocker actuators. There is no need for exhaust brake, and the thermal load is less. The primary driving piston 130 is used for both positive-power and driving operations. The driving oil passage 120 is separated from an opening oil passage of the drive control valve 150, and the flow rate of the driving oil passage 120 is not limited by the source and flow rate of the opening oil passage of the drive control valve 150. There is no need for an additional hydraulic clearance adjustment device or rocker arm biasing device. The primary driving piston 130 and the rocker arm body 110 directly form a hydraulic clearance adjustment function, which eliminates the noise, impact and wear caused by the valve clearance, and reduces the frequency of maintenance. The present invention features a simple drive principle, a compact structure, convenient optimization, low driving load, and improves the operational reliability and durability of the engine drive.
Embodiment 2
(58) Embodiment 2 shown in
(59) When the secondary piston oil passage 122 passes through the elephant foot assembly 140, the lubricating oil passage 180 includes a rocker arm shaft lubricating oil passage 181 and an injection lubricating oil passage 183. The rocker arm shaft lubricating oil passage 181 is provided on the rocker arm shaft 170. The injection lubricating oil passage 183 is provided on the rocker arm body 110 and includes an injection lubrication section 183a and an annular lubrication section 183b. The annular lubrication section 183b connects the rocker arm shaft lubricating oil passage 181 to the injection lubrication section 183a. After the injection lubrication section 183a penetrates through the rocker arm body 110, an oil outlet of the injection lubrication section is opposite to the first elephant foot assembly 140, such the lubricating oil is directly injected on the first elephant foot assembly 140 to lubricate the first elephant foot assembly 140.
Embodiment 3
(60) Embodiment 3 shown in
Embodiment 4
(61) Embodiment 4 shown in
(62) When the outer-side exhaust valve 320 is connected the secondary driving piston 420, the limit assembly 500 is a limit rod 510. The limit rod 510 may be provided with a flat or spherical end surface, and the limit rod 510 may also be provided with an elephant foot end surface structure. The limit rod 510 is located directly above the oil drain passage 430. When the limit rod 510 is in contact with the valve bridge body 410, the limit rod 510 seals the oil drain passage 430. In order to adjust the clearance between the limit assembly 500 and the valve bridge assembly 400, the limit assembly 500 further includes a bracket 520. The limit rod 510 is adjustably provided on the bracket 520 by screwing, that is, the limit rod 510 is threadedly provided on the bracket 520. The position of the limit rod 510 on the bracket 520 is adjustable, such that the clearance between the limit assembly 500 and the valve bridge assembly 400 is adjustable.
Embodiment 5
(63) Embodiment 5 shown in
Embodiment 6
(64) Embodiment 6 shown in
Embodiment 7
(65) Embodiment 7 shown in
Embodiment 8
(66) Embodiment 8 shown in
Embodiment 9
(67) A self-resetting single-valve double-piston hydraulic drive method for an overhead cam engine, where an engine drive solenoid valve has two working states, namely an opened state and a closed state.
(68) When the engine drive solenoid valve is in the opened state, a rotation process along an integrated cam 210 is implemented by the following steps:
(69) Step 1: When the engine drive solenoid valve is opened, a rocker arm shaft oil supply passage 123a, a connecting oil supply passage 123b and the bottom of a control valve hole 113 are filled with oil. An oil pressure of the bottom of the control valve hole 113 is greater than a force of an elastic return element 153 acting on a control valve body 151. The control valve body 151 moves up to an opened position under the action of the oil pressure. A primary control valve oil passage 151a connects a primary piston oil passage 121 with a secondary piston oil passage 122.
(70) Step 2: When the integrated cam 210 rotates to a cam base circle 211, a one-way valve ball 152a is opened under an oil pressure of a secondary control valve oil passage 151b to connect the primary control valve oil passage 151a. Lubricating oil flows into a drive control valve 150 and an entire driving oil passage 120. A primary piston hole 112 is filled with oil. A rocker arm body 110 is biased to a side of a valve bridge body 410 under the action of an oil pressure of the primary piston hole 112. A limit assembly 500 is tightly attached to an upper surface of the valve bridge body 410, such that the secondary piston oil passage 122 is connected with an oil drain passage 430 on the upper surface of the valve bridge body 410. The primary piston hole 112 and a secondary piston hole 413 are connected through the primary piston oil passage 121, the primary control valve oil passage 151a, the secondary piston oil passage 122 and the oil drain passage 430, and are filled with the lubricating oil simultaneously.
(71) Step 3: During a drive lift of the integrated cam 210, an integrated cam assembly 200 pushes the primary piston body 131 upward, such that the primary piston body 131 moves upward along the primary piston hole 112. The one-way valve ball 152a seals a communication passage 151c, and the drive control valve 150 is in a locked state. The lubricating oil in the primary piston hole 112 is pressed into the secondary piston hole 413, such that a primary driving piston 130 and a secondary driving piston 420 form a hydraulic linkage. The secondary driving piston 420 pushes away an inner-side exhaust valve 310 connected to the secondary driving piston 420. The rocker arm body 110 and the valve bridge body 410 do not move. Thus, a drive function of a drive mechanism is realized.
(72) Step 4: During a positive-power exhaust lift of the integrated cam 210, the integrated cam assembly 200 pushes the primary piston body 131 upward, such that the primary piston body 131 moves upward along the primary piston hole 112. When the primary piston body 131 is pressed against the bottom of an adjusting bolt 133 or the bottom of the primary piston hole 112, the primary piston body 131 and the rocker arm body 110 are rigidly connected. The rocker arm body 110 starts to rotate, and a valve bridge assembly 400 is pushed down through a first elephant foot assembly 140. A limit surface 111 is separated from the upper surface of the valve bridge body 410, and the oil drain passage 430 on the upper surface of the valve bridge body 410 is automatically opened. The secondary piston body 421 is in contact with the bottom of the secondary piston hole 413. The valve bridge assembly 400 is automatically reset to restore normal valve movement.
(73) When the engine drive solenoid valve is in the closed state, the rotation process along the integrated cam 210 is implemented by the following steps:
(74) Step 1: When the engine drive solenoid valve is closed, no oil pressure exists in the rocker arm shaft oil supply passage 123a. The control valve body 151 is in the closed position at the bottom of the control valve hole 113 under the action of the elastic return element 153. The primary piston oil passage 121 and the secondary piston oil passage 122 are not connected. No oil pressure exists in the control valve oil supply passage 123. The primary piston oil passage 121 and the primary piston hole 112 are filled with the lubricating oil. The secondary piston oil passage 122 is connected with an open chamber, and no oil pressure exists in the secondary piston oil passage 122.
(75) Step 2: When the integrated cam 210 rotates to the cam base circle 211, the lubricating oil fills the primary piston hole 112. The rocker arm assembly 100 is biased to a side of the valve bridge assembly 400. The primary driving piston 130 absorbs the drive lift of the integrated cam assembly 200 for the rocker arm body 110. The primary driving piston 130 and the rocker arm body 110 form a hydraulic clearance adjuster to adjust a valve clearance.
(76) Step 3: During the drive lift of the integrated cam 210, the integrated cam assembly 200 pushes the primary piston body 131 upward, such that the primary piston body 131 moves upward along the primary piston hole 112. The rocker arm body 110 is still biased to the side of the valve bridge body 410 under the action of the oil pressure of the primary piston hole 112, but does not rotate. The drive lift of the integrated cam 210 is absorbed by the primary driving piston 130 and is not transmitted to the side of the valve bridge body 410. Thus, a positive-power “lost motion” function of the drive mechanism is realized.
(77) Step 4: During the positive-power exhaust lift of the integrated cam 210, the integrated cam assembly 200 pushes the primary piston body 131 upward, such that the primary piston body 131 moves upward along the primary piston hole 112. When the primary piston body 131 is pressed against the bottom of the adjusting bolt 133 or the bottom of the primary piston hole 112, the primary piston body 131 and the rocker arm body 110 are rigidly connected. The rocker arm body 110 rotates, and the valve bridge assembly 400 is pushed down through the first elephant foot assembly 140 to achieve positive valve movement.
(78) Under the inspiration of the above ideal embodiment of the present invention, a skilled person can absolutely make various changes and modifications through the above description content without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the content of the description, which must be determined according to the scope of the claims.