PHOTONIC COMPONENT AND METHOD FOR PRODUCTION THEREOF
20220244473 · 2022-08-04
Assignee
Inventors
- Stefan MEISTER (Berlin, DE)
- Moritz GREHN (Berlin, DE)
- Sven OTTE (Hohen Neuendorf, DE)
- Sebastian Höll (Berlin, DE)
Cpc classification
G02B6/4231
PHYSICS
International classification
Abstract
A photonic component having a photonically integrated chip and a fibre mounting, wherein the fibre mounting has: at least one groove, into which an optical fibre is placed, and at least one mirror surface, which reflects radiation from the fibre in the direction of the photonically integrated chip and/or reflects radiation from the photonically integrated chip in the direction of the fibre. A chip stack comprising at least two chips is arranged between the photonically integrated chip and the fibre mounting, the chip stack has at least two through holes and in each case a guide pin, which positions the chip stack and the fibre mounting relative to one another, passes through the at least two through holes of the chip stack.
Claims
1. A photonic component (10) having a photonic integrated chip (1) and a fiber mount (5) mechanically connected to the photonic integrated chip (1), wherein the fiber mount (5) comprises: at least one groove (52), into which an optical fiber (30), in particular single-mode fiber, is inserted, and at least one mirror surface (52), which reflects radiation (S) of the fiber (30) in the direction of the photonic integrated chip (1) and/or reflects radiation (S) of the photonic integrated chip (1) in the direction of the fiber (30), characterized in that a chip stack (20) having at least two chips, of which one borders the fiber mount (5) and one borders the photonic integrated chip (1), is arranged between the photonic integrated chip (1) and the fiber mount (5), the chip stack (20) is provided with at least two through holes (21), and one guide pin (40) is guided through each of the at least two through holes (21) of the chip stack (20), which guide pin extends into an associated positioning hole in the fiber mount (5) and in the direction of the photonic integrated chip (1) and positions at least the chip stack (20) and the fiber mount (5) in relation to one another, wherein the component comprises a support element (80), in particular in the form of a porting element, on which the fiber (30) and/or a support slat (82) attached to the fiber (30) rests, and wherein the support element (80) forms a ring, and the inner wall (83) of the ring tapers in a funnel shape in an upper region (83a) into which a plug (50) is inserted and effectuates a pre-alignment of the plug (50) in relation to a plug receptacle (60) during the insertion of the plug (50) and in a lower region (83b), in which the plug receptacle (60) is located, abuts laterally thereon, and/or the support element (80) comprises a groove (82) and the fiber (30) or the support slat (82) attached to the fiber (30) rests in the groove (82) on the support element (80).
2. The optical component as claimed in claim 1, characterized in that the photonic integrated chip (1) comprises contacts for flip chip connections on the outer side facing away from the chip stack (20), and the photonic integrated chip (1) is bonded on a printed circuit board (70) and is electrically connected to the printed circuit board (70) using a flip chip method.
3. The optical component as claimed in claim 1, characterized in that the printed circuit board (70) forms a carrier for the support element (80).
4. A photonic component (10) having a photonic integrated chip (1) and a fiber mount (5) mechanically connected to the photonic integrated chip (1), wherein the fiber mount (5) comprises: at least one groove (52), into which an optical fiber (30), in particular single-mode fiber, is inserted, and at least one mirror surface (52), which reflects radiation (S) of the fiber (30) in the direction of the photonic integrated chip (1) and/or reflects radiation (S) of the photonic integrated chip (1) in the direction of the fiber (30), characterized in that a chip stack (20) having at least two chips, of which one borders the fiber mount (5) and one borders the photonic integrated chip (1), is arranged between the photonic integrated chip (1) and the fiber mount (5), the chip stack (20) is provided with at least two through holes (21), and one guide pin (40) is guided through each of the at least two through holes (21) of the chip stack (20), which guide pin extends into an associated positioning hole in the fiber mount (5) and in the direction of the photonic integrated chip (1) and positions at least the chip stack (20) and the fiber mount (5) in relation to one another; wherein a plug (50) comprises a fiber mount (5), a chip (4), which borders the fiber mount (5), and at least two guide pins (40), the fiber mount (5), the chip (4), and the guide pins (40) are fixedly connected to one another, and the guide pins (40) penetrate through holes (21) through the chip (4) and/or extend through them, the outer plug face of the plug (50) is formed by the surface of the chip (4) which borders the fiber mount (5) or an outer chip connected thereto directly or indirectly via one or more further chips and is planar, the guide pins (40) protrude perpendicularly out of the surface of the chip which borders the fiber mount (5), or of the outer chip in the case of further chips, and the chip (4) which borders the fiber mount (5) is provided on its chip side facing toward the fiber mount (5) with at least one lens (200); and wherein the plug receptacle (60) comprises a photonic integrated chip (1) and at least one second chip (2), which adjoins the photonic integrated chip (1), the photonic integrated chip (1) and the second chip (2) are fixedly connected to one another, through holes (21) in the second chip (2) and positioning holes (22) in the photonic integrated chip (1) align in pairs, the outer face of the plug receptacle (60) is formed by the surface of the second chip (2) or an outer chip connected thereto directly or indirectly via one or more further chips (3) and is planar, and the second chip (2) is provided with at least one lens (220) on its chip side facing toward the photonic integrated chip (1).
5. The component as claimed in claim 4, characterized in that one guide pin (40) is guided through each of the at least two through holes (21) of the chip stack (20), which guide pin extends into an associated positioning hole in the fiber mount (5) and an associated positioning hole (22) in the photonic integrated chip (1) and positions the photonic integrated chip (1), the chip stack (20) and the fiber mount (5) in relation to one another.
6. The component as claimed in claim 4, characterized in that the deviation between the optical path length between the lens surface of the first lens (200) and the fiber (30) and the optical path length between the lens surface of the second lens (210) and a coupler (350) of the photonic integrated chip (1) is less than 5% and/or less than twice the Rayleigh length of the beam focused by the first lens (200).
7. The component as claimed in claim 4, characterized in that the chip stack (20) comprises at least one intermediate chip (3), which is arranged between the two above-mentioned outer chips of the chip stack (20) and also comprises at least two associated through holes (21) for the guide pins (40).
8. The component as claimed in claim 7, characterized in that the intermediate chip or chips (3) form a part of the plug (50) or the plug receptacle (60).
9. The component as claimed in claim 4, characterized in that the plug face of the plug (50) resting on the plug receptacle (60) is planar, wherein the plug face is formed by the surface facing toward the plug receptacle (60) of that chip (4) which borders the fiber mount (5), or of the or one of the intermediate chips (3), and the face of the plug receptacle (60) resting on the plug (50) is planar, wherein this face is formed by the surface facing toward the plug (50) of that chip (2) which borders the photonic integrated chip (1), or of the or one of the intermediate chips (3).
10. A photonic component (10) having a photonic integrated chip (1) and a fiber mount (5) mechanically connected to the photonic integrated chip (1), wherein the fiber mount (5) comprises: at least one groove (52), into which an optical fiber (30), in particular single-mode fiber, is inserted, and at least one mirror surface (52), which reflects radiation (S) of the fiber (30) in the direction of the photonic integrated chip (1) and/or reflects radiation (S) of the photonic integrated chip (1) in the direction of the fiber (30), characterized in that a chip stack (20) having at least two chips, of which one borders the fiber mount (5) and one borders the photonic integrated chip (1), is arranged between the photonic integrated chip (1) and the fiber mount (5), the chip stack (20) is provided with at least two through holes (21), and one guide pin (40) is guided through each of the at least two through holes (21) of the chip stack (20), which guide pin extends into an associated positioning hole in the fiber mount (5) and in the direction of the photonic integrated chip (1) and positions at least the chip stack (20) and the fiber mount (5) in relation to one another; wherein the fiber mount (5), the chip (4) of the chip stack (20) which borders the fiber mount (5) and the guide pins (40) are fixedly connected to one another and jointly form a plug (50), and the photonic integrated chip (1) and the chip (2) which borders the photonic integrated chip (1) are fixedly connected to one another and form a plug receptacle (60), in particular a socket, and the guide pins (40) of the plug (50) are inserted into the plug receptacle (60).
11. The component as claimed in claim 10, characterized in that the first and second lens (200, 210) are opposite one another.
12. The component as claimed in claim 10, characterized in that the chips of the chip stack (20), the photonic integrated chip (1) and the fiber mount (5) are silicon chips.
13. The component as claimed in claim 10, characterized in that the two lenses (200, 210) have the same focal length, in particular are identical.
14. The optical component as claimed in claim 10, characterized in that the groove (52) in the fiber mount (5) is a V-groove (52) anisotropically etched in silicon and a deflection mirror (52) associated with the fiber (30) is formed in the fiber mount (5) by a face etched anisotropically into the silicon.
15. A photonic component (10) having a photonic integrated chip (1) and a fiber mount (5) mechanically connected to the photonic integrated chip (1), wherein the fiber mount (5) comprises: at least one groove (52), into which an optical fiber (30), in particular single-mode fiber, is inserted, and at least one mirror surface (52), which reflects radiation (S) of the fiber (30) in the direction of the photonic integrated chip (1) and/or reflects radiation (S) of the photonic integrated chip (1) in the direction of the fiber (30), characterized in that a chip stack (20) having at least two chips, of which one borders the fiber mount (5) and one borders the photonic integrated chip (1), is arranged between the photonic integrated chip (1) and the fiber mount (5), the chip stack (20) is provided with at least two through holes (21), and one guide pin (40) is guided through each of the at least two through holes (21) of the chip stack (20), which guide pin extends into an associated positioning hole in the fiber mount (5) and in the direction of the photonic integrated chip (1) and positions at least the chip stack (20) and the fiber mount (5) in relation to one another; wherein a first lens (200) of the chip stack (20) is designed in such a way that radiation (S) from the fiber mount (5) is guided as a collimated beam to the second lens (210), and a second lens (210) of the chip stack (20) is designed in such a way that radiation (S) from the photonic integrated chip (1) is guided as a collimated beam to the first lens (200) of the chip stack (20).
16. The component as claimed in claim 15, characterized in that the beam path (SW) between the first and the second lens (200, 210) extends perpendicularly in relation to the planar boundary surfaces between the chips (2-4) of the chip stack (20).
17. The optical component as claimed in claim 15, characterized in that the beam path (SW) between the first and the second lens (200, 210) is not incident centrally on the first and/or second lens (200, 210), but rather offset in relation to the respective lens center.
18. The optical component as claimed in claim 15, characterized in that the acentricity of the beam path (SW) in relation to the first and second lens (210) is different in the first lens (200) than in the second lens (210).
19. The optical component as claimed in claim 15, characterized in that the first and/or second lens (200, 210) are aspheric.
20. The optical component as claimed in claim 15, characterized in that the first and/or second lens (200, 210) are elliptical.
Description
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060] In the figures, the same reference signs are always used for identical or comparable components for the sake of comprehensibility.
[0061]
[0062] The photonic component 10 comprises a first chip, which is a photonic integrated chip 1. A second chip 2 adjoins the photonic integrated chip 1, which in turn adjoins, on its side facing away from the photonic integrated chip 1, a third chip, referred to as intermediate chip 3 hereafter.
[0063] A fourth chip 4 borders a fifth chip, which forms a fiber mount 5 of the photonic component 10.
[0064] For the relative installation of the second, third, fourth and fifth chips in relation to one another, they are provided with through holes 21, into each of which a guide pin 40, preferably a metal pin, can be inserted.
[0065] To enable a relative alignment also in relation to the photonic integrated chip 1 by means of the guide pins 40, the photonic integrated chip 1 is preferably provided with aligned positioning holes, preferably in the form of pocket holes, into which the guide pins 40 can engage.
[0066] The fourth chip 4, the fifth chip (the fiber mount 5), and the guide pins 40 preferably form a prefinished unit in the form of a plug 50 in the embodiment according to
[0067] The photonic integrated chip 1, the second chip 2 and the intermediate chip 3 preferably form a prefinished plug receptacle 60, into which the plug 50 can be inserted with its guide pins 40. The guide pins 40 are inserted in this case into the through holes 21 in the chips 2 and 3 and into the positioning holes in the photonic integrated chip 1.
[0068] The fiber mount 5 is used for mounting fibers 30, which are preferably single-mode fibers.
[0069] If the plug 50 is inserted into the plug receptacle 60, the third chip or the intermediate chip 3 and the fourth chip 4 rest directly on one another, so that the chips 2, 3 and 4 form a chip stack 20 having chips resting on one another. The chip stack 20 is delimited on the outside by the photonic integrated chip 1 and the fiber mount 5.
[0070] The photonic integrated chip 1 of the plug receptacle 60 is preferably equipped on the outer side facing away from the chip stack 20 with contacts, which enable a chip connection to an electrical printed circuit board 70.
[0071] The printed circuit board 70 is preferably installed on an electrical carrier plate 90. The printed circuit board 70 preferably has contacts which are suitable for a ball grid array soldered bond for installation on the electrical carrier plate 90. The contacts are located on the lower side 71 of the printed circuit board 70 facing away from the photonic integrated chip 1.
[0072]
[0073] The support element 80 is shown more clearly in
[0074] In a lower region 83b, the inner wall 83 laterally abuts the plug receptacle 60 located therein (cf.
[0075]
[0076] The support element 80 is preferably formed by potting the inner ring region between the plug receptacle 60 and the inner edge of the carrier ring 100. The upper region 83a of the inner wall 83 can be formed, for example, by a demolding bevel of the potting compound forming the support element 80.
[0077]
[0078] It may be seen in
[0079] To deflect radiation which is decoupled from the fiber 30 or coupled therein, the fiber mount 5 comprises a respective associated deflection mirror 52 for each of the fibers 30, which is formed by a mirror surface anisotropically etched into the silicon material of the fifth chip or the fiber mount 5.
[0080] In addition, a lens, referred to hereafter as first lens 200, may be seen in
[0081] The first lens 200 cooperates with a second lens 210, which is introduced, in particular etched, on the outer face 2a of the second chip 2 adjoining the photonic integrated chip 1. In addition to the second lens 210, still further second lenses can be introduced, in particular etched, on the outer face 2a, again, for example, for radiation into or out of another of the fibers, which are shown in
[0082] The first lens 200 and the second lens 210 are preferably directly opposite one another and preferably form a common beam path SW; the radiation preferably forms a collimated beam between the two lenses 200 and 210 on the beam path SW. The lenses 200 and 210 are preferably converging lenses.
[0083] In addition, the structure of the photonic integrated chip 1 may be seen in greater detail in
[0084] A waveguiding material layer 320 preferably made of silicon is located on the side of the partition layer 311 facing away from the pocket hole 310. Radiation which is decoupled from the waveguiding material layer 320 by means of a deflection unit (not shown in greater detail in
[0085] Radiation of the fiber 30 reaches the waveguiding material layer 320 in a corresponding manner via the deflection mirror, the first lens 200, the second lens 210, the pocket hole 310, and the deflection unit.
[0086]
[0087] The substrate 300 of the photonic integrated chip 1 preferably comprises positioning holes 22 in the form of pocket holes 310, into each of which the chamfered pin end 41 of a guide pin 40 can be inserted to ensure an alignment of the plug 50 not only in relation to the second and third chip, but rather also in relation to the photonic integrated chip 1. The chamfered pin ends 41 facilitate the insertion of the guide pins 40 and the centering of the guide pins 40 into the through holes 21 and/or the positioning holes 22.
[0088]
[0089] After the plugging together of plug 50 and plug receptacle 60, the chips 2 to 4 form the chip stack 20 according to
[0090] The fourth chip 4 and the fifth chip (the fiber mount 5) are preferably connected to one another in a manner free of adhesive and/or solder to form the plug 50, in particular by Van-der-Waals bonding or thermal fusion bonding.
[0091] The photonic integrated chip 1, the second chip 2, and the third chip (intermediate chip 3) are preferably also connected to one another in a manner free of adhesive and/or solder to form the plug receptacle 60, in particular by Van-der-Waals bonding or thermal fusion bonding.
[0092] The outer side of the plug 50, which is formed in the exemplary embodiment according to
[0093]
[0094] The intermediate layer 330 has a thickness H and separates the waveguiding material layer 320 from a mirror layer 340 (for example, metal layer), which is arranged on the side of the intermediate layer 330 facing away from the pocket hole 310.
[0095]
[0096] The coupler 350 and the mirror layer 340 form a deflection unit 370, which can deflect radiation from the waveguide 360 in the direction of the pocket hole 310 and/or in the direction of the second lens 210. In a corresponding manner, the deflection unit 370 can couple radiation which comes from the second lens 210 and/or the pocket hole 310 into the waveguiding material layer 320 and/or into the optical waveguide 360. The coupling and decoupling in the direction of pocket hole 310 and/or waveguiding material layer 320 takes place partially directly and partially indirectly via the mirror layer 340, as indicated by arrows in
[0097] In the backend-of-line 380, i.e., in further layers on the upper side of the photonic integrated chip 1, further mirror and/or metal layers can be integrated to form the deflection unit 370 and/or for other purposes.
[0098] The embodiment variants explained in conjunction with