VARIABLE DIAMETER REAMER
20220249102 · 2022-08-11
Assignee
Inventors
Cpc classification
A61B17/320725
HUMAN NECESSITIES
International classification
Abstract
Various embodiments of a variable diameter calcar planer for reaming a boney surface and associated methods of using the same are disclosed. An example device may include a cylindrical body defining a longitudinal axis extending from a proximal end to a distal end and a positioning ring disposed at the distal end. Various devices may include plurality of primary blades that are radially disposed on the positioning ring that are configured for reaming at the first diameter. Various devices may include a collar disposed around the cylindrical body and axially aligned with the longitudinal axis, for example. Some devices may further include a plurality of secondary blades, configured to expand a reaming area by moving the collar towards the distal end. In various embodiments, the collar facilitates reaming of a boney surface at various diameters by moving the blades laterally outward with respect to the longitudinal axis.
Claims
1. A variable diameter reaming device, comprising: a cylindrical body defining a longitudinal axis extending from a proximal end to a distal end; a positioning ring disposed at the distal end of the cylindrical body, the positioning ring having a centrally disposed guide aperture; a collar disposed around the cylindrical body and axially aligned with the longitudinal axis; and a plurality of radially disposed blades, each blade being supported by a corresponding platform, each platform being operably connected to the positioning ring by a sliding arm and being operably connected to the collar by a link; wherein the collar is configured to move up and down the cylindrical body along the longitudinal axis thereby moving the plurality of blades between a retracted position and an extended position, wherein, in the retracted position, the plurality of blades are configured for reaming at a first diameter, and wherein, in the extended position, the plurality of blades are configured for reaming at a second diameter, the second diameter being larger than the first diameter.
2. The variable diameter reaming device of claim 1, wherein the cylindrical body further includes a stop ring disposed adjacent to the positioning ring, the stop ring being configured to stop the cylindrical collar in the extended position.
3. The variable diameter reaming device of claim 1, wherein the cylindrical body further includes a plurality of collar arms, each collar arm being coupled to a corresponding link by a pinned connection.
4. The variable diameter reaming device of claim 3, wherein each platform is operably coupled to a corresponding link by a pinned connection.
5. The variable diameter reaming device of claim 4, wherein each sliding arm is configured to support and move each platform towards and away from the positioning ring in a lateral direction, the lateral direction being substantially perpendicular with the longitudinal direction.
6. The variable diameter reaming device of claim 5, wherein the guide aperture is configured to surround a broach stem thereby positioning the plurality of blades radially around the broach stem.
7. A variable diameter reaming device, comprising: a cylindrical body defining a longitudinal axis extending from a proximal end to a distal end; a positioning ring disposed at the distal end of the cylindrical body, the positioning ring defining a first diameter; a plurality of primary blades radially disposed on the positioning ring, the plurality of primary blades being configured for reaming at the first diameter; a collar disposed around the cylindrical body and axially aligned with the longitudinal axis; and a plurality of secondary blades, each secondary blade being supported by the positioning ring and a corresponding link, each link being operably connected to the collar, wherein the collar is configured to move up and down the cylindrical body along the longitudinal axis thereby moving the plurality of secondary blades between a retracted position and an extended position, wherein, in the retracted position, the plurality of primary blades are configured for reaming at the first diameter and the plurality of secondary blades are retracted, wherein, in the extended position, the plurality of primary blades are configured for reaming at the first diameter and the plurality of secondary blades are configured for reaming at a second diameter, the second diameter being larger than the first diameter.
8. The variable diameter reaming device of claim 7, wherein the positioning ring comprises a centrally disposed guide rail and an outer rail, the centrally disposed guide rail defining a centrally disposed aperture configured to surround a broach stem thereby positioning the plurality of primary blades and the plurality of secondary blades radially around the broach stem.
9. The variable diameter reaming device of claim 8, wherein each primary blade of the plurality of primary blades extends from the centrally disposed guide rail to the outer rail.
10. The variable diameter reaming device of claim 7, wherein a cutting edge of each primary blade of the plurality of primary blades extends in a direction that is substantially perpendicular to the longitudinal axis.
11. The variable diameter reaming device of claim 10, wherein in the extended position, a cutting edge of each secondary blade of the plurality of secondary blades extends in a direction substantially perpendicular to the longitudinal axis.
12. The variable diameter reaming device of claim 11, wherein in the extended position each cutting edge of each primary blade of the plurality of primary blades is aligned with a corresponding cutting edge of each secondary blade of the plurality of secondary blades.
13. The variable diameter reaming device of claim 7, wherein: a first end of each link is pivotally coupled to a first end of each blade; a second end of each link is pivotally coupled to the collar; and a second end of each blade is pivotally coupled to the positioning ring.
14. The variable diameter reaming device of claim 13, wherein: the plurality of secondary blades are moveable between the retracted position and the extended position to an intermediate position; and in the intermediate position, a cutting edge of the plurality of secondary blades is inclined with respect to a cutting edge of the plurality of primary blades.
15. The variable diameter reaming device of claim 7, further comprising an adjusting ring, the adjusting ring being disposed around the cylindrical body and being axially aligned with the longitudinal axis.
16. The variable diameter reaming device of claim 7, wherein: an outer surface of the cylindrical body comprises a first threaded surface; an interior surface of the adjusting ring comprises a second threaded surface; by rotating the adjusting ring with respect to the longitudinal axis in a first direction the adjusting ring urges the collar towards the distal end; and by rotating the adjusting ring with respect to the longitudinal axis in a second direction opposite the first direction the adjusting ring urges the collar towards the proximal end.
17. A method for reaming a boney surface, comprising: providing a variable diameter reaming device, the variable diameter reaming device comprising: a cylindrical body defining a longitudinal axis extending from a proximal end to a distal end, a positioning ring disposed at the distal end of the cylindrical body, the positioning ring defining a first diameter; a plurality of primary blades radially disposed on the positioning ring, the plurality of primary blades being configured for reaming at the first diameter; a collar disposed around the cylindrical body and axially aligned with the longitudinal axis; a plurality of secondary blades, each secondary blade being supported by the positioning ring and a corresponding link, each link being operably connected to the collar; moving the collar down the cylindrical body along the longitudinal axis towards a distal end; and moving the plurality of secondary blades from a retracted position to an extended position, wherein, in the retracted position, the plurality of primary blades are configured for reaming at the first diameter and the plurality of secondary blades are retracted, and wherein, in the extended position, the plurality of primary blades are configured for reaming at the first diameter and the plurality of secondary blades are configured for reaming at a second diameter, the second diameter being larger than the first diameter.
18. The method of claim 17, further comprising: placing a broach stem within a centrally disposed aperture of the positioning ring thereby positioning the plurality of primary blades radially around the broach stem.
19. The method of claim 18, further comprising: inclining the plurality of secondary blades with respect to the longitudinal axis in an intermediate position, and wherein the intermediate position defines a third diameter that is greater than the first diameter and less than the second diameter.
20. The method of claim 19, wherein the moving the collar step further comprises rotating an adjusting ring with respect to the longitudinal axis thereby urging the collar towards the distal end.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0031] The following drawings are illustrative of particular embodiments of the present disclosure and therefore do not limit the scope of the present disclosure. The drawings are not to scale and are intended for use in conjunction with the explanations in the following detailed description.
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION
[0048] The following discussion omits or only briefly describes certain conventional features related to surgical systems for treating the spine, which are apparent to those skilled in the art. It is noted that various embodiments are described in detail with reference to the drawings, in which like reference numerals represent like parts and assemblies throughout the several views. Reference to various embodiments does not limit the scope of the claims appended hereto. Additionally, any examples set forth in this specification are intended to be non-limiting and merely set forth some of the many possible embodiments for the appended claims. Further, particular features described herein can be used in combination with other described features in each of the various possible combinations and permutations.
[0049] Unless otherwise specifically defined herein, all terms are to be given their broadest possible interpretation including meanings implied from the specification as well as meanings understood by those skilled in the art and/or as defined in dictionaries, treatises, etc. It must also be noted that, as used in the specification and the appended claims, the singular forms “a,” “an” and “the” include plural referents unless otherwise specified, and that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof.
[0050] Embodiments of the present disclosure relate generally, for example, to medical devices and methods for treating musculoskeletal disorders, and more particularly, to surgical systems and methods for treating the spine. Embodiments of the devices, methods, and systems are described below with reference to the Figures.
[0051] It will be understood that various modifications may be made to the embodiments disclosed herein. Therefore, the above description should not be construed as limiting, but merely as exemplification of the various embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto.
[0052]
[0053]
[0054] Referring generally to
[0055] In the example embodiment, each sliding arm 107 is operably coupled to a platform 103. Each platform 103 may support a cutting blade 101, for example. Each cutting edge of the cutting blades 101 may define a distal most end of the distal end 100d. Each platform 103 may be coupled to a corresponding link 105 and to a corresponding sliding arm 107. Each link may be operably coupled to a collar 111 at a corresponding collar arm 109, for example. In the example embodiment, each collar arm 109 extends laterally from a side surface of the collar 111. In other embodiments, the collar arms 109 may extend at an alternate inclined angle or may be omitted altogether. In the example embodiment, the collar 111 may be disposed around the cylindrical body and axially aligned with the longitudinal axis, for example. The collar 111 may slide forward and backward along the outside of the body 113 and thereby extend the blades 101 laterally outward and laterally inward, as will be explained in further detail below.
[0056]
[0057]
[0058]
[0059] In practice, an end user such as a surgeon may position the variable diameter calcar planer 100 to surround a broach stem 3. Next, the surgeon may rotate the blades 101 by coupling the variable diameter calcar planer 100 to an external driver (not illustrated). An example external driver may be a powered driver or a hand driver, for example. At least one embodiment couples a drive end 150 to a powered instrument such as the POWEREASE™ System sold by Medtronic and/or the powered rotary-type handpiece described in U.S. Pat. No. 10,456,122, for example. In coupling the variable diameter calcar planer 100 to the drive instrument, a surgeon may cause the blades 101 to rotate and begin a reaming process at a first diameter, for example in the retracted position shown in
[0060] Referring generally to
[0061] In the example embodiment, the calcar planer 200 has a proximal end 200p and a distal end 200d. The distal end 200d may include and/or be defined by a plurality of primary blades 201 that are configured for reaming a boney surface, for example. The calcar planer 200 may include a body 113 taking the shape of a cylinder extending in a longitudinal direction and defining a longitudinal axis A-A, for example. In the example embodiment, the outside lateral surface of the body 113 comprises a threaded surface extending down the majority of the body 113, for example. A first end of body 113 may include a drive end 250 for operably connecting the calcar planer 200 to a drive tool at a proximal end 200p of the calcar planer 200 similarly as explained above with respect to calcar planer 100. Additionally body 113 may include an aperture 215 for operably positioning the calcar planer 200, for example around a broach stem 3, similarly as explained above with respect to calcar planer 100. Similarly, the body 113 may include a positioning ring 203 disposed at the distal end 200d, for example. The positioning ring 203 may include a centrally disposed aperture that is axially aligned with longitudinal axis A-A and aperture 215 of body 113, for example.
[0062] Calcar planer 200 may include a plurality of radially disposed primary blades 201 that are symmetrically distributed around positioning ring 203. For example, each of primary blades 201 may extend from a central region corresponding to aperture 215 to an edge portion of positioning ring 203. In the example embodiment, six blades 201 are illustrated but it is contemplated that any number of blades 201 may be disposed on positioning ring 203. Additionally, the primary blades 201 need not be symmetrically distributed.
[0063] In the example embodiment, positioning ring 203 may include a plurality of connection points 204 on a top surface thereof (a surface facing the proximal direction 200p, for example. The connection points 204 may be a pivotable connection such as a pin and socket connection, a hinge, or the like. Each connection point 204 may be operably coupled to a corresponding secondary blade 202 (also referred to as a pivoting blade) at a first end (distal end). In turn, each secondary blade 202 may be operably coupled to a corresponding link 205 by a pivotable connection at a second end (proximal end) of the secondary blade 202. Additionally, each link 205 may be coupled to collar 111 at a pivotable connection, for example. In the example embodiment, each link 205 is coupled to collar 111 within a nested cavity 218. At least one advantage of coupling links 205 to collar 111 within a nested cavity is a reduction and/or elimination from lateral protrusions of the collar 111 as safety feature. For example, a lateral protrusion could snag a surgeons hand while the calcar planer 200 is in operation and rotating. Additionally, nested cavity 218 may prevent the links 205 from extending too far inward towards longitudinal axis A-A, for example.
[0064] In the example embodiment, an adjusting ring 112 may be provided for moving collar 111 forward and backward along the longitudinal axis A-A, for example. In the example embodiment, adjusting ring 112 may include an interior threaded surface 112t that corresponds in size, shape, and orientation to the threaded surface of body portion 113 (see
[0065] Those with skill in the art will appreciate that each corresponding link 205 and secondary blade 202 combination comprises three pivotable connections. The three pivotable connections increase the range of motion of secondary blades 202. A distal connection between secondary blades 202 and positioning ring 203 is fixed and/or supported in terms of spatial location but allows pivoting outward and away (and inward and towards) from longitudinal axis A-A. The distal connection may include a stop feature that prevents the pivoting of link 205 too far inward towards longitudinal axis A-A. A proximal connection between links 205 and collar 111 is fixed and/or supported in terms of spatial location but allows pivoting outward and away (and inward and towards) from longitudinal axis A-A. Similarly, the proximal connection may include a stop feature that prevents the pivoting of link 205 too far inward towards longitudinal axis A-A. A central connection between secondary blades 202 and link 205 (proximal side of secondary blade 202 and distal side of link 205) may not be fixed to a particular structural support and therefore allow pivoting outward and away (and inward and towards) from longitudinal axis A-A due to the distal connection and proximal connection being fixed and/or supported in terms of spatial location. These three pivotable connections allow secondary blades 202 to extend outward with respect to longitudinal axis A-A and to pivot, articulate, or otherwise be inclined with respect to longitudinal axis A-A. Similarly, these three pivotable connections allow secondary blades 202 to extend outward with respect to longitudinal axis A-A within a range of various angles θ depending on the position of collar 111. For example, the range of various angles θ be measured with respect a first reaming plane defined by the primary blades 201. Additionally, the range of various angles θ may be between about 90 degrees and about 0 degrees with respect to the first reaming plane. In this way, the secondary blades 202 may form an angled reaming area or angled reaming ring (See
[0066] For example, when secondary blades 202 are angled as illustrated in
[0067]
[0068]
[0069]
[0070] In practice, an end user such as a surgeon may position the variable diameter calcar planer 200 to surround a broach stem 3. Next, the surgeon may rotate the body 113 by coupling a drive end 250 of the variable diameter calcar planer 200 to an external driver (not illustrated). An example external driver may be a powered driver or a hand driver, for example. At least one embodiment couples drive end 250 to a powered instrument such as the POWEREASE™ System sold by Medtronic and/or the powered rotary-type handpiece described in U.S. Pat. No. 10,456,122, for example. In coupling the variable diameter calcar planer 200 to the drive instrument, a surgeon may cause the blades 201 and 202 to rotate and begin a reaming process at a first diameter, for example in the retracted position shown in