Powered wall plate
11404831 ยท 2022-08-02
Inventors
Cpc classification
H01R27/02
ELECTRICITY
International classification
H01R27/02
ELECTRICITY
H01R13/74
ELECTRICITY
Abstract
A powered wall plate with a plug-in module having an electrical plug and an module cover. The electrical plug has at least two electrical prongs that are configured to removably mate with an electrical receptacle. The module cover is located adjacent to the electrical plug and has a surround configured to extend around a portion of the perimeter of the wall plate, an LED light located along a bottom edge of the module cover, a USB port exposed on a surface of the module cover, and a circuit contained within the module cover and configured to supply power to the USB port and the LED light when power is supplied to the electrical prongs. The wall plate has a first mounting screw aperture and the plug-in module has a second mounting screw aperture that receive a mounting screw, attaching the plug-in module to the wall plate and the electrical device.
Claims
1. A powered wall plate comprising: a plug-in module configured to couple to a wall plate having a wall plate front surface opposite a rear surface, at least one opening extending through the wall plate front surface and the rear surface that is large enough to expose an electrical device therethrough, and a first mounting screw aperture extending through the wall plate and configured to receive a mounting screw to attach the wall plate to the electrical device, the plug-in module configured to extend forward from the wall plate front surface when mounted to the wall plate, the plug-in module comprising: an electrical plug having an electrical plug front surface and at least two electrical prongs distinct from the electrical plug front surface and extending away from the electrical plug front surface in a first direction toward the electrical device, the at least two electrical prongs configured to removably mate with an electrical receptacle of the electrical device; a module cover integrated with and immediately adjacent to the electrical plug, and positioned relative to the electrical plug in a second direction perpendicular to the first direction, the module cover having: a module cover front surface; a surround configured to extend around a bottom edge and a portion of a right edge and a portion of a left edge of the wall plate and leave exposed a different portion of the perimeter of the wall plate when the plug-in module is mounted to and extends across the front surface of the wall plate; an LED light located along a bottom edge of the module cover; a USB port exposed on a side surface of the module cover and facing perpendicular to the module cover front surface; and a circuit contained within the module cover, the circuit electrically coupled to the USB port, the at least two electrical prongs, and the LED light and configured to provide power to the USB port and the LED light when power is supplied to the at least two electrical prongs; and a second mounting screw aperture extending through the plug-in module, the second mounting screw aperture configured to receive the mounting screw to attach the plug-in module to the wall plate and the electrical device; wherein a distance between the electrical plug front surface and the wall plate front surface is smaller than a distance between the module cover front surface and the wall plate front surface when the plug-in module is mounted to the wall plate.
2. The powered wall plate of claim 1, wherein the second mounting screw aperture is located above the electrical plug.
3. The powered wall plate of claim 1, wherein the second mounting screw aperture is located in the module cover adjacent to the electrical plug.
4. The powered wall plate of claim 1, wherein the module cover is located below the electrical plug.
5. A powered wall plate comprising a plug-in module, the plug-in module having: an electrical plug having an electrical plug front surface and at least two electrical prongs distinct from the electrical plug front surface and extending away from the electrical plug front surface in a first direction, the at least two electrical prongs configured to removably mate with an electrical receptacle of an electrical device; a module cover coupled to the electrical plug and positioned relative to the electrical plug in a second direction perpendicular to the first direction, the module cover comprising: a module cover front surface; a surround extending away from the module cover front surface and configured to extend around a portion of the perimeter of a wall plate surrounding the electrical device when the plug-in module is mated with the electrical receptacle and extends across a front surface of the wall plate; and a circuit contained within the module cover, the circuit electrically coupled to the at least two electrical prongs; and a second mounting screw aperture extending through the plug-in module, the second mounting screw aperture configured to receive a mounting screw to attach the plug-in module to the electrical device and to the wall plate; wherein a distance between the electrical plug front surface and the front surface of the wall plate is smaller than a distance between the module cover front surface and the front surface of the wall plate when the plug-in module is mated with the electrical receptacle; and wherein the module cover further having a USB port exposed on a surface of the module cover.
6. The powered wall plate of claim 5, the module cover further having an LED light located along an edge of the module cover.
7. The powered wall plate of claim 6, the LED light being located along a bottom edge of the module cover.
8. The powered wall plate of claim 5, the USB port exposed on a surface perpendicular to the front surface.
9. The powered wall plate of claim 5, the surround configured to extend around a bottom edge and a portion of a right edge and a left edge of the wall plate when the plug-in module is mated with the electrical receptacle.
10. A powered wall plate, comprising a plug-in module, the plug-in module having: an electrical plug having an electrical plug front surface and at least two electrical prongs distinct from the electrical plug front surface and extending away from the electrical plug front surface in a first direction, the at least two electrical prongs configured to removably mate with an electrical receptacle of an electrical device; and a module cover positioned relative to the electrical plug in a second direction perpendicular to the first direction, the module cover having: a module cover front surface; a surround extending away from the module cover front surface and configured to extend around a portion of the perimeter of a wall plate surrounding the electrical device when the plug-in module is mated with the electrical receptacle; an LED light located along an edge of the module cover; and a circuit contained within the module cover, the circuit electrically coupled to the at least two electrical prongs; wherein the wall plate has a front surface and the distance between the electrical plug front surface and the front surface of the wall plate is smaller than the distance between the module cover front surface and the front surface of the wall plate when the plug-in module is mated with the electrical receptacle.
11. The powered wall plate of claim 10, further comprising a second mounting screw aperture extending through the plug-in module, the second mounting screw aperture configured to receive a mounting screw to attach the plug-in module to the electrical device and to the wall plate, wherein the second mounting screw aperture is located above the electrical plug.
12. The powered wall plate of claim 10, further comprising a second mounting screw aperture extending through the plug-in module, the second mounting screw aperture configured to receive a mounting screw to attach the plug-in module to the electrical device and to the wall plate, wherein the second mounting screw aperture is located in the module cover adjacent to the electrical plug.
13. The powered wall plate of claim 10, wherein the module cover is located below the electrical plug.
14. The powered wall plate of claim 10, the LED light being located along a bottom edge of the module cover.
15. The powered wall plate of claim 10, the surround configured to extend around a bottom edge and a portion of a right edge and a left edge of the wall plate when the plug-in module is mated with the electrical receptacle.
16. A powered wall plate, comprising a plug-in module, the plug-in module having: an electrical plug having an electrical plug front surface and at least two electrical prongs distinct from the electrical plug front surface and extending away from the electrical plug front surface in a first direction, the at least two electrical prongs configured to removably mate with an electrical receptacle of an electrical device; and a module cover positioned relative to the electrical plug in a second direction perpendicular to the first direction, the module cover having: a module cover front surface; a surround extending away from the module cover front surface and configured to extend around a portion of the perimeter of a wall plate surrounding the electrical device when the plug-in module is mated with the electrical receptacle; a circuit contained within the module cover, the circuit electrically coupled to the at least two electrical prongs; and a USB port exposed on a surface of the module cover; wherein the wall plate has a front surface and the distance between the electrical plug front surface and the front surface of the wall plate is smaller than the distance between the module cover front surface and the front surface of the wall plate when the plug-in module is mated with the electrical receptacle.
17. The powered wall plate of claim 16, the USB port exposed on a surface perpendicular to the module cover front surface.
18. The powered wall plate of claim 16, further comprising a second mounting screw aperture extending through the plug-in module, the second mounting screw aperture configured to receive a mounting screw to attach the plug-in module to the electrical device and to the wall plate, wherein the second mounting screw aperture is located above the electrical plug.
19. The powered wall plate of claim 16, further comprising a second mounting screw aperture extending through the plug-in module, the second mounting screw aperture configured to receive a mounting screw to attach the plug-in module to the electrical device and to the wall plate, wherein the second mounting screw aperture is located in the module cover adjacent to the electrical plug.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present invention will hereinafter be described in conjunction with the appended drawings, where like designations denote like elements, and:
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DETAILED DESCRIPTION
(49) This disclosure, its aspects and implementations, are not limited to the specific components or assembly procedures disclosed herein. Many additional components and assembly procedures known in the art consistent with the intended operation and assembly procedures for a powered wall plate will become apparent for use with implementations of a powered wall plate from this disclosure. Accordingly, for example, although particular components are disclosed, such components and other implementing components may comprise any shape, size, style, type, model, version, measurement, concentration, material, quantity, and/or the like as is known in the art for such implementing components, consistent with the intended operation of a powered wall plate.
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(51) Powered wall plate 10 is secured to electrical device 28 or the electrical box with screws 30 and an adapter 27 which is complimentary shaped to the electrical device 28. For example, since electrical device 28 may be shaped or sized differently, an appropriate adapter will be utilized. Electrical device 28 includes current mounting screws 29 which are adapted to receive electrical wires 44. Electrical wires 44 connect at current mounting screws 29 and hard wire current transfer plug 40 which connects to wall plate current feature 42.
(52) Moving to hard wire current transfer plug 40 in more detail, an electrode transfer portion 41 includes a current transfer contact 43 which is secured within the housing of current transfer plug 40 for each current path. Accordingly the current transfer plug can easily slide onto wall plate current feature 42 to securely and efficiently transfer electrical current from wire 44 and ultimately electrical device 28 to the wall plate through wall plate current feature 42 and into a wall plate interface 39 as seen in
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(54) Installation of the hard wired powered wall plate 10 is simple in that the installer removes the original wall plate and unscrews the electrical device mounting screws. Next, electrical wire 44 is connected to the electrical device current mounting screws 29 and reinstalls electrical device 28 within an electrical box. The current transfer plug 40 on the other end of electrical wire 44 is then connected to each wall plate current feature 42 before the powered wall plat 10 is secured with screws 30. The installer may then reenergize the circuit and have USB power, lighting, and control of the electrical current provided to wall plate 10. In one implementation, the installer may include an adapter around the opening 16 of the wall plate depending on the electrical device 28 used and may install a cap 45 to prevent electrocution or electrical shorts.
(55) Advantageously, the powered wall plate can include any number of circuits to provide any number of usable features within the spirit and scope of the present disclosure. While examples include USB ports, LED lighting, a photocell, a control circuit, or the like, any suitable input, output, or control circuit may be implemented in the powered wall plate. Still further, the hard wire option shown in
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(57) Wall plate 10 includes a plug-in module 32 having a front surface 36, prongs 34, and arms 46 extending outward from each side. Arms 46 each include a current transfer unit 48 having a current transfer contact 50 therein. Each current transfer contact 50 is operatively connected to prongs 34 to receive electrical current from the electrical device and transfer the electrical current to the circuit board via wall plate interface 39 and wall plate current feature 42 to power the wall plate. Each current transfer unit 48 may include an aperture 51 adapted to receive the wall plate current feature 42 adjacent current transfer contact 50.
(58) Plug-in module 32 may also be oriented to slide plugs 34 upwards or downwards to ensure that the plug-in module can be utilized with any type of electrical device and still transfer electrical current to the wall plate current feature 42. For example, the plug-in module body may include rivets 47 arranged to receive apertures 49 which are elongated and may include a recessed portion. The recessed portion allows the rivets 47 to be compressed at the head and allow the plugs 34 to move upward and downwards relative to the rivets 47 but still be retained to prevent disconnection. This upward or downward relative movement may be important in some circumstances where device dimensions vary. Specifically, the distance between the powered wall plate mounting screw and the upper or lower electrical prong apertures on electrical device 28 may be different for a duplex receptacle, a decorator receptacle, or a GFCI receptacle for example or due to manufacturer styles. With the incorporation of this adjustable feature, the powered wall plate 10 is designed to work regardless of the device style or manufacturer, saving time, energy, and retailer stocking needs.
(59) The plug-in module 32 may also include spring biased shutters 71 which surround plugs 34. Shutters 71 are compressed by the electrical device front face when the wall plate is appropriately positioned or are used to ensure that a user is not electrocuted if a portion of electrical plug 34 would otherwise be visible due to a gap between the wall plate and the electrical device. Operation is simple and the spring is biased to the extended position and compressed as appropriate, thereby prevent direct access to the plugs 34 by a user after installation but still allowing full plug prong insertion if possible. If spring biased shutters 71 are omitted, a spacer 37 may be utilized to restrict access to the prongs 34 and prevent electrocution.
(60) Installation of the powered wall plate with the plug-in module includes positioning the plug-in module 32 on the wall plate current feature 42, then installing the wall plate on the electrical device and potentially sliding the plug-in module prongs 34 upwards or downwards slightly to align with the electrical device. Finally, the powered wall plate 10 is secured to the electrical box or electrical device with screws 30. In an alternative installation, the plug-in module 32 is positioned in the electrical device and the wall plate is then positioned so the wall plate current features 42 fit within aperture 51 of arms 46, thereby connecting the plug-in module 32 and the wall plate 10 to transfer current. Regardless of the order of the steps used to install the powered wall plate, the plug-in module 36 provides a simple and efficient way to power the wall plate without hard wiring and may instead be used as a user selected alternative to hard wiring.
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(65) From a functional stand point, the powered wall plate 10 shown in
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(72) The module cover 114 is coupled to and located adjacent to the electrical plug 112 and has a surround 120 configured to extend around a portion of the perimeter of the wall plate 102 when the plug-in module 104 is mated with the electrical receptacle 118. The module cover 114 also has a circuit 122 contained within the module cover 114 that is electrically coupled to the electrical prongs 116 (see
(73) As illustrated in
(74) The electrical plug 112 has an electrical plug front surface 144 and the module cover 114 has an module cover front surface 146. The distance between the electrical plug front surface 144 and the front surface 106 may be smaller than the distance between the module cover front surface 146 and the front surface 106 (see
(75) It will be understood that implementations are not limited to the specific components disclosed herein, as virtually any components consistent with the intended operation of a method and/or system implementation for a powered wall plate may be utilized. Components may comprise any shape, size, style, type, model, version, class, grade, measurement, concentration, material, weight, quantity, and/or the like consistent with the intended operation of a method and/or system implementation for a powered wall plate.
(76) The concepts disclosed herein are not limited to the specific implementations shown herein. For example, it is specifically contemplated that the components included in a particular implementation of a powered wall plate may be formed of any of many different types of materials or combinations that can readily be formed into shaped objects and that are consistent with the intended operation of a powered wall plate. For example, the components may be formed of: rubbers (synthetic and/or natural) and/or other like materials; polymers and/or other like materials; plastics, and/or other like materials; composites and/or other like materials; metals and/or other like materials; alloys and/or other like materials; and/or any combination of the foregoing.
(77) Furthermore, embodiments of the powered wall plate may be manufactured separately and then assembled together, or any or all of the components may be manufactured simultaneously and integrally joined with one another. Manufacture of these components separately or simultaneously may involve extrusion, pultrusion, vacuum forming, injection molding, blow molding, resin transfer molding, casting, forging, cold rolling, milling, drilling, reaming, turning, grinding, stamping, cutting, bending, welding, soldering, hardening, riveting, punching, plating, and/or the like. If any of the components are manufactured separately, they may then be coupled or removably coupled with one another in any manner, such as with adhesive, a weld, a fastener, any combination thereof, and/or the like for example, depending on, among other considerations, the particular material(s) forming the components.
(78) In places where the description above refers to particular implementations of a powered wall plate, it should be readily apparent that a number of modifications may be made without departing from the spirit thereof and that these implementations may be applied to other powered wall plate. The accompanying claims are intended to cover such modifications as would fall within the true spirit and scope of the disclosure set forth in this document. The presently disclosed implementations are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the disclosure being indicated by the appended claims rather than the foregoing description. All changes that come within the meaning of and range of equivalency of the claims are intended to be embraced therein.