VARIABLE AIRFLOW ENERGY EFFICIENT HVAC SYSTEMS AND METHODS
20220243944 · 2022-08-04
Inventors
Cpc classification
F24F13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2011/0002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F3/0442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F11/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Variable airflow energy efficient HVAC systems can be used to provide for a three duct air supply, a multi-zone air supply, and a two duct air supply. The systems include an air handling unit that defines a cooling circuit portion and an independent heating/bypass circuit portion. The two circuit portions may each have variable air dampers for admitting variable amounts of ambient and return air, and/or the cooling circuit portion and the heating/bypass circuit portion may each have an active cooling element. Corresponding methods are also disclosed.
Claims
1. An air handling unit for an HVAC system for use in a building, the air handling unit comprising: a first circuit portion for providing a cold air airstream and having a first cooling element disposed in the cold air airstream; and a second circuit portion for providing a heating and/or bypass air airstream, independent of the cold air airstream, including a second cooling element disposed in the heating and/or bypass air airstream or a portion thereof, the air handling unit further comprising an ambient air damper for variably adjustably admitting ambient air into the cold air airstream, and another ambient air damper for variably adjustably admitting ambient air into the heating and/or bypass air airstream.
2. The air handling unit of claim 1, for use where the building has a cold air supply duct and a bypass air supply duet, the air handling unit further comprising a first fan for propelling the cold air airstream into the cold air supply duct, and a second fan for propelling the heating and/or bypass air airstream or portion thereof into the bypass air supply duet.
3. The air handling unit of claim 2, provided in combination with a heating element disposed in the heating and/or bypass air airstream, inside the building and downstream of the air handling unit.
4. The air handling unit of claim 2, for use where the building also has a hot air supply duct, wherein the heating and/or bypass air airstream is divided into a hot air supply portion and a bypass air supply portion in the heating and/or bypass circuit portion of the air handling unit so that the second fan is for propelling the hot air portion of the heating and/or bypass air airstream into the hot air supply duct and for propelling the bypass air portion of the heating and/or bypass air airstream into the bypass air supply duct, and wherein the heating and/or bypass circuit portion of the air handling unit includes a heating element disposed in the hot air portion of the heating and/or bypass air airstream.
5. The air handling unit of claim 1, for use where the building has an air supply duct, wherein the heating and/or bypass air airstream is divided into a hot air supply portion and a bypass air supply portion in the heating and/or bypass circuit portion of the air handling unit, the second a cooling element is disposed in the bypass air supply portion of the heating and/or bypass air airstream, and the air handling unit further comprises a heating element disposed in the hot air supply portion of the heating and/or bypass air airstream, a first fan for propelling the cold air airstream into the air supply duct through a variably adjustable cold deck air damper, and a second fan for propelling the bypass air airstream into the air supply duct through a variably adjustable bypass deck air damper, and for propelling the hot air airstream into the air supply duct through a variably adjustable hot deck air damper.
6. The air handling unit of claim 5, for use where the building is divided into zones and is provided with a plurality of instances of the air supply duct for serving each zone, the air handling unit further comprising a corresponding plurality of instances of the cold deck air damper, the bypass deck air damper, and the hot deck air damper.
7. The air handling unit of claim 6, for use where the building has a return air duct, the air handling unit further comprising a return air damper for variably adjustably admitting return air into the cold air airstream, and another return air damper for variably adjustably admitting return air into the heating and/or bypass air airstream.
8. The air handling unit of claim 5, for use where the building has a return air duct, the air handling unit further comprising a return air damper for variably adjustably admitting return air into the cold air airstream, and another return air damper for variably adjustably admitting return air into the heating and/or bypass air airstream.
9. The air handling unit of claim 4, for use where the building has a return air duct, the air handling unit further comprising a return air damper for variably adjustably admitting return air into the cold air airstream, and another return air damper for variably adjustably admitting return air into the heating and/or bypass air airstream.
10. The air handling unit of claim 3, for use where the building has a return air duct, the air handling unit further comprising a return air damper for variably adjustably admitting return air into the cold air airstream, and another return air damper for variably adjustably admitting return air into the heating and/or bypass air airstream.
11. The air handling unit of claim 2, for use where the building has a return air duct, the air handling unit further comprising a return air damper for variably adjustably admitting return air into the cold air airstream, and another return air damper for variably adjustably admitting return air into the heating and/or bypass air airstream.
12. The air handling unit of claim 1, for use where the building has a return air duct, the air handling unit further comprising a return air damper for variably adjustably admitting return air into the cold air airstream, and another return air damper for variably adjustably admitting return air into the heating and/or bypass air airstream.
13. The air handling unit of claim 1, in combination with a controller configured to control the first cooling element so as to cool the cold air airstream, and to control the second cooling element so as to cool the air airstream or a portion thereof, under a hot ambient air condition.
14. The air handling unit of claim 13, wherein the controller is further configured to control the first and second cooling elements so as to cool the cold air airstream more than the heating and/or bypass air airstream or portion thereof under the hot ambient air condition.
15. (canceled)
16. An HVAC system for use in a building having a return air duct, the system comprising: an air handling unit comprising a cooling circuit portion for providing a cold air airstream and a cooling element disposed in the cold air airstream, the air handling unit further comprising a heating and/or bypass circuit portion for providing a heating and/or bypass air airstream, independent of the cold air airstream, and a return air damper for admitting return air from the return air duct into the heating and/or bypass air airstream; and a controller configured to close the return air damper under a hot ambient air condition.
17. The system of claim 16, the air handling unit further comprising an ambient air damper for admitting ambient air into the cold air airstream, wherein the controller is further configured to close the ambient air damper under the hot air condition.
18. An HVAC system for use in a building, comprising: an air handling unit comprising a cooling circuit portion for providing a cold air airstream, a cooling element disposed in the cold air airstream, and an ambient air damper for admitting ambient air into the cold air airstream, and a heating and/or bypass circuit portion for providing a heating and/or bypass air airstream independent of the cold air airstream and an ambient air damper for admitting ambient air into the heating and/or bypass air airstream; and a controller configured to close the ambient air damper for the cold air airstream under a hot ambient air condition.
19. A method for heating, ventilating, and air conditioning a building, comprising: providing a cold air airstream for distribution in the building; providing a heating and/or bypass air airstream for distribution in the building, independent of the cold air airstream; and cooling both the cold air airstream and the heating and/or bypass air airstream under a hot ambient air condition.
20. The method of claim 19, further comprising cooling the cold air airstream more than the heating and/or bypass air airstream under the hot ambient air condition.
21. (canceled)
22. A method for heating, ventilating, and air conditioning a building having a return air duct, comprising: providing a cold air airstream for distribution in the building; providing a heating and/or bypass air airstream for distribution in the building, independent of the cold air airstream, and a return air damper for admitting return air from the return air duct into the heating and/or bypass air airstream; and closing the return air damper under a hot ambient air condition.
23. The method of claim 22, further comprising providing an ambient air damper for admitting ambient air into the cold air airstream, and closing the ambient air damper under the hot ambient air condition.
24. A method for heating, ventilating, and air conditioning a building, comprising: providing a cold air airstream for distribution in the building, and an ambient air damper for admitting ambient air into the cold air airstream; providing a heating and/or bypass air airstream for distribution in the building, independent of the cold air airstream; and closing the ambient air damper under a hot ambient air condition.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0038] It was noted above that the air handling units of typical commercial HVAC systems have heating and cooling “elements” that heat or cool the air as needed to maintain the desired air temperatures in the zones. Those elements are often provided in the form of “coils” through which a chilled or heated fluid, such as water, or a refrigerant, or an electrical current, is passed, and will be referred to herein as “heating coils” and “cooling coils” for ease of discussion, it being understood that other types of heating and cooling elements can be used.
[0039] The term “cooling” will be used herein to refer to passing air over or through a cooling coil (or other cooling element) for cooling the air; and the term “heating” will be used herein to refer to passing air over or through a heating coil (or other heating element) for heating the air. The significance of such “heating” and “cooling” is that it requires an expenditure of energy.
[0040] Three examples of variable airflow energy efficient HVAC systems according to the present invention will be described herein, starting with a “three duct” air supply system 10.
Three Duct Air Supply System
[0041]
[0042] The three duct system 10 can be characterized by the use of three ducts to serve the HVAC needs of the zone 12, the ducts being referenced here as “A,” “B,” and “C.” Also shown are a standard temperature sensor 12a and a standard air quality sensor 12b for the zone 12. All the zones would normally have the same sensors.
[0043]
[0044] The cooling circuit portion 14a is for cooling the zones with cool or cold air as needed, and the heating/bypass circuit portion 14b is for both ventilating the zones and heating the zones with warm or hot air as needed.
[0045] With reference to both
[0046] As for all zones in the building, it is necessary to satisfy both the temperature sensor and the air quality sensor.
[0047] To facilitate these requirements according to the invention, each of the two circuit portions 14a and 14b of the air handling unit 14 is preferably provided with an “ambient air damper,” referenced here as “AAD.sub.14a” and “AAD.sub.14b.” These air dampers may be of the standard type known and commonly used in the art to allow for varying, selectably controlled airflow. As provided according to the invention, these air dampers allow for variable, modulated amounts of ambient air from outside the building to enter the respective circuit portions of the air handling unit. When the dampers are “closed,” the variable airflow is at its minimum, which is typically essentially zero.
[0048] In addition, each of the two circuit portions 14a and 14b of the air handling unit 14 is preferably provided with a “return air damper,” referenced here as “RAD.sub.14a” and “RAD.sub.14b.” These may be the same types of air dampers as the ambient air dampers. As provided according to the invention, the return air dampers allow for variable, modulated amounts of return air from the return air duct D to enter the respective circuit portions of the air handling unit.
[0049] Thus, suitable operation of the ambient air damper AAD.sub.14a and the return air damper RAD.sub.14a in combination can provide for any desired mixture of ambient and return air as input to the cooling circuit portion 14a of the air handling unit 14; and likewise, suitable operation of the ambient air damper AAD.sub.14b and the return air damper RAD.sub.14b in combination can provide for any desired mixture of ambient and return air as input to the heating/bypass circuit portion 14b of the air handling unit.
[0050] The present inventor has identified three ambient air conditions pertinent to the operation of the system 10 as follows: (1) “Cold” ambient air conditions, where the ambient air is cold enough that none of the zones in the building require cooling; (2) “Hot” ambient air conditions, where the ambient air is hotter than the temperature(s) maintained in the zones, so that all the zones will require at least some cooling; and (3) “Mild” ambient air conditions, where the ambient air is colder than the temperature(s) maintained in the zones, but not cold enough to avoid the need for at least some cooling. These three different ambient air conditions allow for defining the air flowing in the ducts A, B, and C.
[0051] A cooling circuit fan “CCF” in the cooling circuit portion 14a of the air handling unit 14 creates negative pressure therein for drawing ambient air through the ambient air damper AAD.sub.14a, and for drawing return air through the return air damper RAD.sub.14a, and positive pressure downstream for expelling the mixture into the duct A for delivery to the zone 12.
[0052] In addition, the cooling circuit portion 14a of the air handling unit has a cooling circuit cooling coil “CC.sub.14a” for cooling the mixture as needed to satisfy all the building's cooling requirements. But the cooling coil CC.sub.14a may be “off” (i.e., no “cooling” as defined herein) and the air may still be “cold” enough to satisfy the temperature sensor 12a under “Cold” or “Mild” ambient air conditions. In any case, the duct A will be referred to hereinafter as the “cold air duct” because it supplies cool or cold air as needed, and the output of the cooling circuit portion 14a of the air handling unit may be referred to as a cold deck “CD.sub.14.”
[0053] Corresponding to the cooling circuit fan CCF, a heating/bypass circuit fan “H/BCF” in the heating/bypass circuit portion 14b of the air handling unit 14 creates negative pressure therein for drawing ambient air through the ambient air damper AAD.sub.14b, and for drawing return air through the return air damper RAD.sub.14b, and positive pressure downstream for expelling the mixture into the ducts B and C for delivery to the zone 12.
[0054] Preferably, the air handling unit has just the two fans, CCF and H/BCF.
[0055] The heating/bypass circuit portion 14b of the air handling unit has a heating coil “HC.sub.14” for heating the mixture flowing into the duct C as needed to satisfy all the building's heating requirements. Accordingly, the duct C will be referred to hereinafter as the “hot air duct” because it supplies hot air as needed, and the output of the heating/bypass circuit portion 14b downstream of the heating coil HC.sub.14 may be referred to as a hot deck “HD.sub.14.”
[0056] Also in addition, the heating/bypass circuit portion 14b of the air handling unit has a heating/bypass circuit cooling coil “CC.sub.14b” for cooling the mixture flowing into the duct B under certain conditions as will be explained further below. The bypass air duct B will be referred to hereinafter as the “bypass air duct,” and the output of the heating/bypass circuit portion 14b downstream of the cooling coil CC.sub.14b may be referred to as a bypass deck “BD.sub.14.”
[0057] Turning back to
[0058] The standard terminal unit 13 is a 2 input-device, and may be employed in combination with a “2-position” or “toggling” damper 13a upstream of the terminal unit, that toggles between the cold air duct A and the hot air duct C, and thereby presenting one, but not the other, of these air supplies as one of the two inputs to the terminal unit. The bypass air duct B is provided as the other input to the terminal unit 13.
[0059] Turning back to
[0060] Likewise a bypass air duct pressure sensor “BDPS.sub.10,” and a hot air duct pressure sensor “HDPS.sub.10,” may be provided for sensing the pressures in the bypass air duct B and the hot air duct C, respectively. The sensors BDPS.sub.10 and HDPS.sub.10 may be positioned anywhere that allows for this sensing, but are preferably positioned between one-half and three-quarters of the way toward the downstream ends of the respective ducts. The sensors BDPS.sub.10 and HDPS.sub.10 are parts of a heating/bypass fan rotational velocity control circuit “H/BFRVC” for controlling the pressure in the ducts B and C, where the sensor with the lowest pressure governs. The rotational velocity of the heating/bypass circuit fan H/BCF is modulated by the heating/bypass fan rotational velocity control circuit H/BFRVC to create the desired pressure.
[0061] Briefly returning to
[0062] Some principles of operation of the system are dependent on the ambient air conditions, as follows:
Cold Ambient Air Conditions:
[0063] Cold Air Duct A: by suitable control of the ambient air damper AAD.sub.14a in combination with the return air damper RAD.sub.14a, ambient outside air is mixed with return air from the return air duct D and admitted into the cooling circuit portion 14a of the air handling unit 14 as needed to obtain an air mixture that is cold enough to satisfy the air temperature sensor(s) 12a of the zone requiring the lowest temperature. The cooling coil CC.sub.14a is “off,” because, by definition, the ambient air is cold enough to obtain the desired low temperature.
[0064] Bypass Air Duct B: by suitable control of the ambient air damper AAD.sub.14b in combination with the return air damper RAD.sub.14b, ambient outside air is mixed with return air from the return air duct D and admitted into the heating/bypass circuit portion 14b of the air handling unit 14 as needed to satisfy the air quality sensor(s) 12b at the zone requiring the most ventilation, to ensure that airflow from the bypass air duct can satisfy the ventilation needs at all the zones.
[0065] Hot Air Duct C: the same air mixture as for the bypass air duct B is heated to a high temperature (about 160-165 degrees F.), by use of the heating coil HC.sub.14 to ensure that airflow the hot deck HD.sub.14 into the hot air duct can satisfy the heating needs at all the zones, and also to minimize the amount of ambient airflow (i.e., air that will require a heating energy expenditure) from the hot air duct that will be required. Alternatively, the air provided to the hot deck could be heated to the highest temperature needed in the building.
[0066] Terminal Units:
[0067] The terminal unit 13 for the zone 12 admits into the zone an amount of airflow from the bypass air duct B that is needed to satisfy the air quality sensor(s) 12b, and admits an additional amount of airflow from either the cold air duct A or the hot air duct C (by use of the toggling damper 13a), depending on whether the zone 12 needs cooling or heating, that is needed to satisfy the temperature sensor(s) 12a. The two airflows (i.e., either from the bypass air duct and the cold air duct, or from the bypass air duct and the hot air duct) can simply be added to one another as needed to satisfy both kinds of sensors.
Hot Ambient Air Conditions:
[0068] Cold Air Duct A: by suitable control of the ambient air damper AAD.sub.14a in combination with the return air damper RAD.sub.14a, 100% return air from the return air duct D is admitted into the cooling circuit portion 14a of the air handling unit 14, without being mixed with ambient air, and is subsequently cooled by use of the cooling coil CC.sub.14a, to the lowest air temperature needed in the building.
[0069] Bypass Air Duct B: by suitable control of the ambient air damper AAD.sub.14b in combination with the return air damper RAD.sub.14b, 100% ambient air from outside the building is admitted into the heating/bypass circuit portion 14b of the air handling unit 14 without being mixed with return air, and is subsequently cooled by use of the cooling coil CC.sub.14b, just enough to bring the air temperature down to the hottest air temperature needed in the building, to ensure that the airflow from the bypass air duct will not need to be heated.
[0070] Hot Air Duct C: the same mixture as for the bypass air duct B, with the heating coil HC.sub.14 for the heating/bypass circuit portion of the air handling unit 14 turned “off” because, by definition, no heating is needed anywhere in the building under Hot ambient air conditions.
[0071] Terminal Units:
[0072] The terminal unit 13 for the zone 12 admits into the zone an amount of airflow from the bypass air duct B that is needed to satisfy the air quality sensor(s) 12b, and admits an additional amount of airflow from the cold air duet A (by use of the toggling damper 13a) that is needed to satisfy the temperature sensor(s) 12a. The two airflows (i.e., from the bypass air duct and from the cold air duct) can simply be added to one another as needed to satisfy both kinds of sensors.
Mild Ambient Air Conditions:
[0073] Cold Air Duct A: by suitable control of the ambient air damper AAD.sub.14a in combination with the return air damper RAD.sub.14a, 100% ambient air is admitted into the cooling circuit portion 14a of the air handling unit 14, and cooled by use of the cooling coil CC.sub.14a to the lowest temperature needed in the building, to ensure that airflow from the cold air duct can satisfy all the cooling needs of the zones that need cooling.
[0074] Bypass Air Duct B: by suitable control of the ambient air damper AAD.sub.14b in combination with the return air damper RAD.sub.14b, ambient air is mixed with return air and admitted into the heating/bypass circuit portion 14b of the air handling unit 14 as needed to satisfy the ventilation needs of the zone requiring the most ventilation, to ensure that airflow from the bypass air duct can satisfy the ventilation needs of all the zones.
[0075] Hot Air Duct C: the same mixture as for the Bypass Air Duct is heated to a high temperature (about 160-165 degrees F.) by use of the heating/bypass heating coil HC.sub.14. Again, as an alternative, this air could be heated to the highest temperature needed in the building.
[0076] Terminal Units:
[0077] The terminal unit 13 for the zone 12 admits into the zone an amount of airflow from the bypass air duct B that is needed to satisfy the air quality sensor(s) 12b, and admits an additional amount of airflow from either the cold air duct A or the hot air duct C (by use of the toggling damper 13a), depending on whether the zone 12 needs cooling or heating, that is needed to satisfy the temperature sensor(s) 12a. The two airflows (i.e., either from the bypass air duct and the cold air duct, or from the bypass air duct and the hot air duct) can simply be added to one another as needed to satisfy both kinds of sensors.
Additional Operating Principles:
[0078] The cooling circuit fan CCF, in the cooling circuit portion 14a of the air handling unit 14, may be turned “off” if no zone requires cooling, to realize additional energy savings.
[0079] On the other hand, the heating/bypass circuit fan H/BCF, in the heating/bypass circuit portion 14b of the air handling unit should be continuously “on” during occupied hours of the building, to ensure the necessary ventilation.
Control Circuits:
[0080] Control circuits, which may be referred to individually or collectively as a “controller” (referenced in
Multi-Zone Air Supply System
[0081]
[0082] Except for the differences noted below, the multi-zone air supply system 100 may be the same and be operated the same as the three duct air supply system 10 as described above.
[0083] As shown in
[0084] In particular, the air handling unit 140 defines a cold deck “CD.sub.140,” a bypass deck “BD.sub.140,” and a hot deck “HD.sub.140.” Each duct MD.sub.N mates to the cold deck CD.sub.140 through a respective cold deck damper “CDD.sub.N” and cold deck damper controller “CDDC.sub.N” for controlling the cold deck damper for the duet MD.sub.N. Each duct MD.sub.N mates to the bypass deck BD.sub.140 through a respective bypass deck damper “BDD.sub.N” and bypass deck damper controller “BDDC.sub.N” for controlling the bypass deck damper BDD.sub.N. And each duct MD.sub.N mates to the hot deck HD.sub.140 through a respective hot deck damper “HDD.sub.N” and hot deck damper controller “HDDC.sub.N” for controlling the hot deck damper for the duct MD.sub.N.
[0085] A cooling circuit coil CC.sub.140a in the multi-zone system may correspond identically to the cooling circuit coil CC.sub.14a in the cooling circuit portion of the three duct system 10; a cooling circuit coil CC.sub.140b in the heating/bypass circuit portion 140b of the multi-zone system 100 may correspond identically to the cooling circuit coil CC.sub.14b in the heating/bypass circuit portion of the three duct system 10; and a heating/bypass heating coil HC.sub.140 in the heating/bypass circuit portion 140b may correspond identically to the heating/bypass heating coil HC.sub.14 in the system 10.
[0086] Referring back to
[0087] The three dampers CDD.sub.N, BDD.sub.N, and HDD.sub.N for the duct MD.sub.N serving a particular zone “N” are operated to achieve the same mixing of airflow that would otherwise have taken place at the terminal unit for the same zone in the three duct system as described above.
Two Duct Air Supply System
[0088]
[0089] It is to be understood that, while some specific variable airflow energy efficient HVAC systems and methods have been shown and described as preferred, this specification is not intended to describe all the variations that may be employed and recognized by persons of ordinary skill as being consistent with the principles and practice of the invention.
[0090] The terms and expressions which have been employed in the foregoing specification are used therein as terms of description and not of limitation, and there is no intention in the use of such terms and expressions to exclude equivalents of the features shown and described or portions thereof, it being recognized that the scope of the invention is defined and limited only by the claims which follow.