DRONE SYSTEMS FOR CLEANING SOLAR PANELS AND METHODS OF USING THE SAME
20220247347 · 2022-08-04
Inventors
Cpc classification
F24S40/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B3/024
PERFORMING OPERATIONS; TRANSPORTING
B08B13/00
PERFORMING OPERATIONS; TRANSPORTING
B64U50/19
PERFORMING OPERATIONS; TRANSPORTING
B64U2201/202
PERFORMING OPERATIONS; TRANSPORTING
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
B64U2101/00
PERFORMING OPERATIONS; TRANSPORTING
B64C39/024
PERFORMING OPERATIONS; TRANSPORTING
B64D9/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B08B13/00
PERFORMING OPERATIONS; TRANSPORTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
B64D9/00
PERFORMING OPERATIONS; TRANSPORTING
G05D1/00
PHYSICS
Abstract
The present invention provides an unmanned aerial vehicle (“UAV”) operations system for cleaning one or more designated surfaces such as a solar panel installed on a roof, or the surface of a window, wall, billboard, scoreboard, etc., which may be too high or too far away from a position on the ground which is easily and safely accessible by a person. For solar panels, such cleaning is not only for aesthetic purposes, but must be performed regularly in order to keep the solar panel functioning at peak performance. The system may also include a ground companion vehicle such as an ATV, golf cart, or the like, which can follow an approximation of the UAV's flight path and provide cleaning media and power to the UAV via a tether, allowing the UAV to clean a large number of surfaces before returning to refill or recharge.
Claims
1. A system for cleaning a designated surface, the system comprising: a. an unmanned aerial vehicle, said aerial vehicle including: i. at least one sensor operable to detect the position and outline of said surface; ii. an onboard controller having a memory and a communications device; and iii. at least one distribution device for applying a cleaning media to said surface.
2. The system of claim 1, wherein said unmanned aerial vehicle comprises a drone having a battery, a plurality of lift devices, an onboard tank for holding a cleaning media, and a pump for pumping said cleaning media through a delivery channel, said delivery channel putting said onboard tank in fluid communication with said distribution device.
3. The system of claim 2, wherein said onboard controller is operable to determine positioning data regarding a surface cleaning path of said drone, said positioning data being based on a scan of a shape and size of said surface via said at least one sensor, and a GPS position of said surface, said memory being operable to store said positioning data, and said onboard controller being operable to automatically navigate said drone through said surface cleaning path for subsequent cleaning(s) of said surface.
4. The system of claim 3, further comprising a feedback system operable to receive and process said positioning data to enable said controller to continuously adjust said plurality of lift devices to maintain at least one flight characteristic, wherein the propulsion velocity and/or angle of each lift device of said plurality of lift devices as well as the orientation of said distribution device are operable to be continuously adjusted due to input provided by said feedback system to said controller.
5. (canceled)
6. The system of claim 4, wherein said at least one sensor comprises at least one camera and said controller further comprises stereo mapping software operable to generate said positional data by identifying objects and approximating their size, shape, and position within said at least one camera's field of view.
7. The system of claim 6, wherein said at least one sensor further comprising: a. a gyroscope sensor operable to determine the rate of rotation, angular velocity and tilt of said unmanned aerial vehicle, and b. an accelerometer operable to monitor the acceleration of the drone along at least one axis, wherein said feedback system is operable to detect environmental factors that affect flight characteristics, including high wind speeds, periodic gusts of wind, precipitation, atmospheric particles, and physical obstacles.
8. (canceled)
9. The system of claim 4, wherein said flight characteristic is chosen in order to optimize consumption of at least one resource.
10. The system of claim 5, wherein said at least one resource comprises service time, said cleaning media usage, and battery power.
11. The system of claim 4, wherein said flight characteristics comprise flight path, cleaning path, spray path, distribution device, orientation of the distribution device, field of view of said at least one sensor, altitude, tilt angle, distance from surface and movement pattern.
12. The system of claim 3, wherein said at least one sensor comprises at least one camera and said controller further comprises stereo mapping software operable to generate said positional data by identifying objects and approximating their size, shape, and position within said at least one camera's field of view and further comprising a remote controller operable to communicate with said unmanned aerial vehicle to receive said positioning data and live video feed from said at least one camera and remotely control said unmanned aerial vehicle.
13. The system of claim 12, wherein said remote controller further comprises an augmented display with touch controls and operable to display said positioning data, live video feed, and augmentations on said video feed that provide a visual emphasis on objects and zones of interest that are viewable on said live video feed and enable a user to pilot said unmanned aerial vehicle by drawing and selecting augmentations or objects on the display.
14. The system of claim 2, wherein said distribution device is operable to spray cleaning media further comprises: a. at least one adjustable nozzle operable to adjust the shape, speed, and direction of the spray, b. a supporting member comprising a plurality of rotatable joints that enable said distribution device to be retracted, extended, lowered, raised, and directed by the rotation of said rotatable joints, and c. an adjustment member operable to rotate said distribution device therefore enhancing its maneuverability and range.
15. The system of claim 2, wherein said unmanned aerial vehicle further comprises a universal docking bay operable to attach at least one payload having a payload interface, enabling said unmanned aerial vehicle to perform services requiring dusting/spraying, transportation of a payload, and monitoring.
16. The system of claim 13, wherein said universal docking bay is further operable to make an electrical connection with the payload having electrical connections for power and/or data, and a fluid connection for payloads having cleaning media, rinsing media, or other fluids
17. The system of claim 14, wherein the contents of said payload comprise pressurized air, fumigants, fertilizer, pesticide, a package, or additional sensors, enabling said unmanned aerial drone to perform parcel delivery, crop dusting, irrigation, fumigation, and/or surveillance services.
18. (canceled)
19. The system of claim 12, wherein said adjustable nozzle further comprises an adjusting mechanism for alternating said adjustable nozzle between a plurality of positions wherein each position corresponds to a different spray type.
20. The system of claim 4, wherein at least one flight characteristic comprises the distance between said unmanned aerial vehicle and said surface.
21. The system of claim 13, wherein said objects and zones of interest include the projection of a flight path, said surface, the projection of the application of said cleaning media on said surface, a mobile vehicle, buildings, and obstacles.
22. The system of claim 21, wherein said augmented display is operable to enable a user to control said unmanned aerial vehicle by utilizing said touch controls to interact with and create said augmentations.
23. The system of claim 22, wherein said remote controller is operable to calculate a flight path based on a path drawn on said live video feed by said user and display it as an augmentation on said augmented display.
24. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0059] Reference will now be made in detail to certain embodiments of the invention, examples of which are illustrated in the accompanying drawings. While the invention will be described in reference to these embodiments, it will be understood that they are not intended to limit the invention. To the contrary, the invention is intended to cover alternatives, modifications, and equivalents that are included within the spirit and scope of the invention. In the following disclosure, specific details are given to provide a thorough understanding of the invention. However, it will be apparent to one skilled in the art that the present invention may be practiced without all of the specific details provided.
[0060] As seen in
[0061] As seen in
[0062] The UAV 110 may also include a sensor suite operable to detect obstacles in the flight path of the UAV 110, as well as the designated surface(s) 102/103 to be cleaned. The sensor suite may include one or more sensors 119 such as a digital camera for capturing images and live video. In some embodiments, as seen in
[0063] As shown in
[0064] The home platform may include a docking mechanism 135 operable to receive and hold the UAV 110 in place on the upper surface 131, and to line the up the refilling device 132a and the charging device 134a for easy and automatic connection with a refilling receiver 114a and a charging receiver 118a of the UAV battery 118. The refilling device 132a may comprise a quick-connect barbed male hose connector having a shape complementary to a shape of the refilling receiver 114a, which may comprise a quick-connect female hose connector. The charging device 134a may comprise a multi-prong male electrical connector and the charging receiver 118a may comprise a multi-hole female electrical connector.
[0065] The docking mechanism 135 may comprise one or more clamping devices arranged on the upper surface 131 the clamping members being operable to fit over and secure lower support members 135a (e.g., landing rails) of the UAV 110. The home platform 130 may comprise one or more docking sensors 136 (e.g., a pressure switches) operable to detect when the lower support members 135a of the UAV are located adjacent to the one or more clamping members 135 and send a docking signal to a home platform controller 137. The clamps of the docking mechanism 135 may then be operable to move from an open position (see
[0066] The home platform 130 may further comprise a platform marker 139 on the upper surface 131, the platform marker 139 comprising a code readable by the one or more sensors 119 of the UAV 110, and deciphered by the onboard controller, the code providing information regarding a position and orientation of the upper surface 131 of the home platform 130 such that the UAV 110 may determine exactly where to lower itself in order to dock. The onboard controller may thus be able to determine exactly how to orient the UAV 110 (e.g., how many degrees to rotate left or right) and how far to travel (e.g., exactly 12 inches away from the corner of the platform marker) in order to sufficiently align the lower support members 135a with the docking mechanism 135 such that the UAV 110 may automatically dock with the home platform 130.
[0067] The home platform 130 may further comprise leveling means allowing a user to adjust the position of the home platform 130 such that the upper surface 131 is level (e.g., a plane of the upper surface 131 is substantially perpendicular to vertical). The leveling means may comprise a plurality of extendable legs 138, each having a first and second member slidably engaged with each other and lockable with respect to each other. For each of the plurality of extendable legs 138, the first cylindrical member may be slidably nested within the second cylindrical member, the first cylindrical member comprising a resilient depressible tab and the second cylindrical member comprising a series of slots along a length thereof in which the depressible tab may be inserted). Each extendable leg of the plurality of extendable legs 138 may thus be independently adjusted in length to conform to uneven ground 199 until the home platform 130 is level.
[0068] As shown in
[0069] In some embodiments, as shown in
[0070] Augmentations 701, may comprise a visual emphasis rendered on zones and/or objects in the video feed that the controller or pilot have determined to be important, and may allow the pilot to interact with them to control the UAV in a particular way. For example, as shown in
[0071] In some embodiments the remote controller may detect a remote surface, determine its distance from the UAV, and highlight the area of the augmented display pertaining to the remote surface wherein the application of cleaning media will reach, hereinafter referred to as the spray area. In such embodiments, the augmented display may allow the user to preview the spray area of various heads of the adjustable nozzle or distribution device. For example, the augmented display may shade areas on the surface covered by a wide nozzle spray in red and a narrow nozzle spray in blue, wherein the overlap is purple. In some embodiments, the augmented display may also preview the effective spray area of a distribution device that's following a movement pattern. For example, if the distribution device is following a side-to-side pattern, the augmented display may preview the effective spray area after one cycle by displaying lines bounding the area on the video feed. In some embodiments the augmented display may preview the entire spray area on a surface for a surface cleaning path, hereinafter referred to as spray path. For example, the UAV may approach a solar panel, retrieve path information from its memory, and direct the augmented display to shade the spray path in blue. In some embodiments, the augmented display may enable the pilot to adjust or create a new spray path by interacting with it on the display. For example, if new solar panels were added to a location since the previous cleaning, the pilot may simply draw on the display where the new panels are visible to add on to the spray path. In some embodiments, when the distribution device heads, the adjustable nozzle head/position, or movement pattern is altered, the UAV controller may automatically adjust the cleaning path and/or movement pattern to generate a spray path that's most similar to the previous spray path. For example, if a cleaning path was previously recorded for a wide spray nozzle and the pilot decides to adjust it to a narrow spray nozzle, the UAV controller may determine a new cleaning path that provides similar or identical coverage as the previous spray path.
[0072] In another embodiment, as seen in
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[0074] As seen in
[0075] In another embodiment, as seen in
[0076] Such embodiments may comprise a plurality of sensors 619, including plurality of navigation sensors 619A and at least one camera 619B each located in a predetermined location to optimize drone piloting. For example, a plurality of navigation sensors equally spaced upon the shield of each propeller/lift device 612. In such example, the navigation sensors 619A may comprise cameras and may be placed in a predetermined manner such that the UAV may use stereo mapping software to approximate the size, shape and location of the surrounding objects within a 360° FOV and 10 meter range (including the surface that needs to be cleaned). In another embodiment, the navigation sensors 619A comprises proximity sensors, operable to detect any object within the sensors range to enable the UAV to avoid obstacles. At least one camera 619B may be located proximal to the support member 620 so that the effective spray area is within the field of view of the camera. For example, in such embodiments, the camera 619B may be located under the support member, on the storage unit 621. The storage unit 621 may house the cleaning media tank 614 as well as the UAV battery 618 and further comprise a refilling receiver 614A and a charging receiver 618A. In some embodiments, at least one camera 619B and/or the navigation sensors may be used in conjunction with the stereo mapping software to provide video feed and/or data to an augmented display on a remote controller. In some embodiments, the controller 611 may be located at the center of all the devices such that it may directly interface, monitor, and/or control all parts of the UAV, such as the support member, the plurality of sensors, distribution device, battery, cleaning media tank, charging receiver, refilling receiver, and the plurality of lift devices.
[0077] The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated.