Depth control for a seed planting system
11382258 · 2022-07-12
Inventors
Cpc classification
International classification
A01C7/20
HUMAN NECESSITIES
A01B63/00
HUMAN NECESSITIES
Abstract
A planting system including a plurality of seeding row assemblies, each having components maintained at a controlled elevation. The seeding row assembly includes a tillage row unit controlled to maintain a desired elevation relative to a seeding row unit, the seeding row unit being configured to passively follow the local terrain. Each seeding row assembly can include two position sensors that generate signals corresponding to the elevation of the seeding row unit and the ground engagement attachment, respectively, or a differential positon sensor that generates signals corresponding to the difference in the elevations. Various embodiments include a local closed loop controller that adjusts elevation of the tillage row unit relative to the seeding row unit to a desired set point. In some embodiments, the down force of the seeding row unit is actively controlled.
Claims
1. A method for maintaining a seeding row assembly at a desired engagement configuration with the ground, comprising: mounting a sensor at a pivot that connects a linkage to an implement frame to detect rotation of said linkage about said pivot, said linkage coupling said implement frame to a seeding row unit; establishing a desired alignment of said sensor relative to an axis of said linkage; using said sensor to detect a rotation of said linkage about said pivot in response to a change in elevation of said seeding row unit relative to said implement frame, said rotation of said linkage causing a misalignment of said sensor and said axis of said linkage relative to said desired alignment; and driving an actuator to restore said desired alignment of said sensor relative to said axis of said linkage.
2. The method of claim 1, wherein said linkage in the step of arranging said sensor is a parallel linkage.
3. The method of claim 1, wherein said actuator in the step of driving said actuator is a hydraulic actuator.
4. The method of claim 1, wherein said actuator is coupled to a tillage row unit.
5. The method of claim 4, wherein the step of driving said actuator restores a preferred depth of said tillage row unit relative to said seeding row unit.
6. The method of claim 1, wherein said sensor is a rotary sensor.
7. The method of claim 1, wherein said desired alignment is a rotational alignment.
8. The method of claim 1, wherein said actuator in the step of driving an actuator is mounted to said implement frame and attached to said linkage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(13) Referring to
(14) Each of the seed row assemblies 36 includes a ground engaging attachment or tillage row unit 52 coupled to a rigid frame 53 by a first linkage 54 operatively about a pivot 55, the rigid frame 53 depending from the implement frame 34. The first linkage 54 is for adjusting an elevation 56 of the tillage row unit 52 relative to the implement frame 34. Each seed row assembly further includes a seeding row unit 62 including a second linkage 64 operatively coupled with the implement frame 34 and rotatable about a pivot 65 for accommodation of an elevation 66 of the seeding row unit 62 relative to the implement frame 34. In various embodiments, the seeding row unit 62 is in substantial forward/aft alignment with the tillage row unit 52.
(15) The seeding row unit 62 can include appurtenances common in the art that depend from a row unit frame 70. Such appurtenances include a follower 74, such as gauging wheels, that registers on a terrain 73, and can further include a furrow opener 72 and a pair of closing wheels 76. In the depicted embodiment, the follower 74 is attached to the row unit frame 70 by a pivot arm 78 that pivots about a pivot pin 79. In the depicted embodiment, the tillage row unit 52 comprises a leading disc blade 82 and a trailing disc blade 84, both rotatably coupled to disk blade plate 86. The tillage row unit 52 can include other devices in addition to or instead of the disc blades 82, 84, including, for example, a fertilizer shoe and/or a residue remover (not depicted).
(16) Each of the seed row assemblies 36 can further include a tillage row actuator 92 operatively coupled between the implement frame 34 and the tillage row unit 52 or linkage 54, the tillage row actuator 92 including a base portion 94 and a free portion 96, the free portion 96 being translatable relative to the base portion and being operatively coupled with the tillage row unit 52 for adjustment of the elevation 56 of the tillage row unit 52 relative to the implement frame 34.
(17) In some embodiments, each of the seed row assemblies 36 further includes a seeding row actuator 102 operatively coupled between the implement frame 34 and the seeding row unit 62, the seeding row actuator 102 including a base portion 104 and a free portion 106, the free portion 106 being translatable relative to the base portion 104, and the free portion 106 being operatively coupled with the seeding row unit 62 for adjustment of the down force FD of the seeding row unit 62.
(18) Referring to
(19) Each of the seeding row assemblies 36 can further comprise a position sensing module 110. In certain embodiments, the position sensing module 110 includes position sensors 112 and 114 operatively coupled to the first linkage 54 and the second linkage 64, respectively, that output signals 116 and 118, respectively, corresponding to the sensed position. The position sensors 112 and 114 are arranged to detect an angular rotation of the respective linkages 54 and 64 about their respective pivots 55 and 65, as depicted herein, for example by a rotating potentiometer. In other embodiments, position sensing can be provided by magnetostrictive sensors or linear sliding devices, such as sliding potentiometers or linear variable differential transformers (LVDT). One embodiment of the position sensors 112, 114 is discussed below attendant to
(20) The control system 38 comprises a central controller 122 operatively coupled to a user interface 124 and a display 125. The central controller 122, user interface 124, and display 125 can be located on or within the towing unit 42, enabling the operator to make on the go changes. In some embodiments, a plurality of local controllers 126 is in communication with the central controller 122 via a communications link 128, for receiving, for example, set points from the central controller 122. In one embodiment, the communications link is a wired device, such as a cable or bus. In other embodiments, the communications link 128 is a wireless link (e.g., a BLUETOOTH or a WI-FI link) for wireless communication between the central controller 122 and the local controllers 126. In some embodiments, the central controller 122, user interface 124, and display 125 is a highly integrated unit, such as a smart phone, electronic tablet, or other handheld unit. In various embodiments, the central controller 122 includes a microprocessor that executes algorithms contained in non-transitory computer-readable memory. The local controllers 126 can also be microprocessor based, executing instructions received from the central controller 122 and/or executing algorithms contained in non-transitory computer-readable memory.
(21) The central controller 122 can also be configured to receive location coordinates of the seed planting system 30, for example by communication with a global positioning system (GPS) 130. In one embodiment, the central controller 122 includes or has access to information regarding the local soil conditions correlated to the location coordinates. In one embodiment, the set points generated by the central controller 122 is based, at least in part, on the soil conditions corresponding to the location coordinates. That is, by way of non-limiting example, the operating depth of the tillage row unit 52 relative to the seeding row unit 62 may be established at a deeper depth for location coordinates corresponding to soil having a high sand content than for soil having a high clay content.
(22) In one embodiment, the actuators 92 and 102 are linear hydraulic cylinders (as depicted), which are operatively coupled with a hydraulic pressure circuit 132 that is sourced, for example, the hydraulic pressure source 44 of the towing unit 42. The hydraulic pressure circuit can include source lines 134 and return lines 136. Other type actuators can also be implemented, such as rotational hydraulic actuators, linear or rotational pneumatic actuators, and/or linear or rotational actuators powered by an electric motor. In some embodiments, all actuators are of the same type; other embodiments utilize a mix of actuator types.
(23) In various embodiments, each actuator 92 for each tillage row unit 52 is in fluid communication with the hydraulic pressure source 44 via an adjustment device 142, such as an electro-hydraulic control valve. Each adjustment device 142 can be controlled by an output 143 of the respective local controller 126 via, for example, a signal line 144. In certain embodiments, each actuator 102 for each seeding row unit 62 is in fluid communication with the hydraulic pressure source 44 via an adjustment device 146, such as an electro-hydraulic control valve. In one embodiment, each adjustment device 146 is controlled by the central controller 122 via a multi-line cable 148.
(24) The output signals 116 and 118 of the position sensors 112 and 114 are received by the respective local controller 126. Depending on the nature of the output signals 116 and 118, the local controller 126 can include whatever signal conditioning is necessary to process the output signals 116 and 118, such as amplification, analog-to-digital conversion, and/or frequency conversion. The local controller 126 also includes whatever output signal form for output 143 is required to communicate with the adjustment device 142 (e.g., analog or digital). In one embodiment, the central controller 122 receives a parameter, such as a desired differential height between the elevation 56 of the tillage row unit 52 and the elevation 66 of the seeding row unit 62, and converts this parameter to a set point for (e.g., a voltage or other signal, or the difference in the signals 116 and 118 corresponding thereto) for use by the local controller 126. In some embodiments, the local controller 126 also provides information regarding the down force FD of the seeding row unit 62 to the central controller 122, which the central controller 122 can use for control of the down force FD and for posting the down force FD on the display 125.
(25) In various embodiments, operation of the seed planting system 30 can be as follows: Using the user interface 124, an operator enters a first set point that corresponds to a desired elevation differential between the seeding row unit 62 and the ground engagement attachment 52. The central controller 122 receives the first desired set point and passes it on to the local controllers 126. Each local controller 126 then manipulates the tillage row actuator 92 by manipulation of the adjustment device 142, causing the first signal 116 of position sensor 112 to respond in kind. The respective local controller 126 then calculates an actual elevation differential based on the first and second signals 116 and 118, and adjusts the output 143 accordingly. In this way, the local controllers 126 effectively provide closed loop control the elevation 56 of the tillage row unit 52 relative to the instantaneous elevation 66 of the seeding row unit 62. The local controllers can implement conventional control techniques, such as, but not limited to, proportional control, proportion-derivative control, proportional-integral control, or proportional-integral-derivative control.
(26) It is noted that an actual conversion of the output signals 116 and 118 and/or the elevation differential to engineering units (e.g., centimeters or inches) can occur, but does not need to occur. The various signals and set points can, for example, be the result of calibrations performed on the equipment, without knowledge or conversion to engineering units of elevation.
(27) Referring to
(28) The components associated with the seeding row assemblies 172 are individually depicted in
(29) The seeding row assembly 172 includes a differential position sensor 176 operatively coupled to a linkage 178 between the tillage row unit 52 and the seeding row unit 62. The linkage 178 may be a two-bar linkage 179 (
(30) Functionally, the differential position sensor 176 generates a signal output 182 that corresponds to the difference between elevations 56 and 66 of the tillage row unit 52 and the seeding row unit 62, respectively. The respective local controller 126 utilizes the signal output 182 in a way similar to the signal outputs 116 and 118 of
(31) In the depicted embodiment, the seeding row units 62 are set to engage the terrain 73 at a predetermined down force FD. The down force FD is transferred to the follower 74, which rides over the terrain 73 of the field being planted. In other embodiments, the seeding row actuator 102 or linkage 64 can be equipped with a force sensor (not depicted) from which the down force FD can be inferred. In one embodiment, the respective local controller 126 receives an output signal 194 from the pressure sensor 192, which passes the information to the central controller 122 via the bus 128, which can be used for closed loop control. For embodiments where the seeding row actuator 102 is a hydraulic or pneumatic actuator, the seeding row actuator 102 can be equipped with a pressure sensor 192, from which the down force FD can be inferred.
(32) Optionally, instead of inferring the force from an actuation pressure, a force sensor can be operatively coupled to the follower 74, for example a strain gauge (not depicted) operatively coupled to the pivot pin 79 of the pivot arm 78 to detect strain induced on the pivot pin 70 by the follower 74 and infer the down force FD therefrom.
(33) Sudden irregularities in the terrain 73 are often encountered by any given seeding row assembly 36. The irregularities can be caused by a local rise or depression encountered by the seeding row assembly 36 that may not be traversed by the tires of the seeding implement 32. Conversely, a tire of the seeding implement 32 may encounter the local rise or depression, causing several of the seeding row assemblies 36 to effectively experience the irregularity. The adjustment device 146 can be equipped with a hydraulic accumulator or pneumatic buffer (neither depicted) that absorbs the sudden motion associated with the irregularity while reducing the effect of the disturbance on the applied down force FD. In this way, the follower 74 follows the terrain 73 and are engaged with the terrain 73 at a nominal registration force.
(34) The seeding row assembly 172, as depicted, does not measure a parameter that is associated with either the elevation 66 of the seeding row unit 62 or the elevation 56 of the tillage row unit 52; rather, it measures the signal output 182 that corresponds to the difference between the elevations 56 and 66. The elevation 66 of the seeding row unit 62 is effectively a passive result, established by the follower 74 riding over the terrain 73 at a desired down force FD. This is true even where the down force FD (pressure) is controlled in closed loop form, because there is no measurement that corresponds directly to the elevation 66.
(35) For purposes of this application, “automatic control” is not limited to closed loop control; and/or open loop control. Rather, the term “automatic control” refers to manipulation performed by the control system 38 over the multiple seeding row assemblies in response to a single command (e.g., entry of a single set point) by the operator, whether or not such response is in the form of open and/or closed loop control.
(36) Alternatively, the seeding row assembly 172 can utilize a second position sensor (not depicted) for control of the elevation of the seeding row unit 62 to a predetermined depth, akin to the second position sensor 114 of
(37) Referring to
(38) In the depicted embodiment, the actuator 202 is a linear hydraulic cylinders, which can be operatively coupled with hydraulic pressure source, for example the hydraulic pressure source 44 of the towing unit 42 via the circuit 132. Other type actuators can also be implemented, such as rotational hydraulic actuators, linear or rotational pneumatic actuators, and/or linear or rotational actuators powered by an electric motor.
(39) Referring to
(40) The rotational sensor 222 can be any one of a number of rugged, compact sensors capable of sensing a differential rotation between the base portion 224 and the lever arm 228 (e.g., a rotating potentiometer or a hall effect rotary position sensor). Examples of such rotational sensors include the HRS Series Hall-Effect Rotary Position Sensors supplied by Honeywell, Inc. of Golden Valley, Minn., U.S.A.
(41) Referring to
(42) It is noted that, in the depicted embodiment, while the rotary position sensor 220 is not arranged to sense rotation about the pivot 65 of the linkage 64, the rotary position sensor 220 is still aligned with the pivot 65, thereby eliminating translation of the rotary position sensor 220 that could adversely affect the measurement of the rotation of the base portion 224 relative to the lever arm 228.
(43) Sensing the rotation of the tillage row unit 52 relative to the seeding row unit 62 is accomplished by mounting the base portion 224 to the second linkage 64 and coupling the distal end 238 of the lever arm 228 to the first linkage 54 via a tie linkage 252. In the depicted embodiment, the tie linkage 252 includes a standoff 254 anchored in fixed relation to the first linkage 54, for example by welding thereto. A tie rod 256 is pivotally mounted on a first end 258 to the distal end 238 of the lever arm 228 of the rotary position sensor 220 and on a second end 262 pivotally mounted to the standoff 254. The tie rod 256 can comprise a threaded turnbuckle 264 for initial adjustment of the length of the tie rod 256 and initial orientation of the rotary position sensor 220.
(44) The depictions of
(45) The second orientation (
(46) The third orientation (
(47) The fourth orientation (
(48) The scenarios of
(49) The detectable “error” causes the local controller 126 to seek the set point differential height ΔH0 by driving the tillage row unit 52, which in turn rotates the lever arm 228 of the rotary position sensor 220 in the rotational direction 276, generating a detected rotational shift of angle +θ1 (
(50) In operation, the signal generated by the rotary position sensor 220 is utilized in substantially the same manner as the signal output(s) 182 of the differential position sensor(s) 176, and substantially as depicted and described attendant to
(51) It is noted that, for the embodiment of
(52) The following references, discussed above, are hereby incorporated by reference herein except for express definitions and claims found therein: U.S. Patent Application Publication No. 2013/0192186 to Bassett; U.S. Pat. No. 8,448,717 to Adams et al.
(53) Each of the additional figures and methods disclosed herein can be used separately, or in conjunction with other features and methods, to provide improved containers and methods for making and using the same. Therefore, combinations of features and methods disclosed herein may not be necessary to practice the disclosure in its broadest sense and are instead disclosed merely to particularly describe representative and preferred embodiments.
(54) Various modifications to the embodiments may be apparent to one of skill in the art upon reading this disclosure. For example, persons of ordinary skill in the relevant art will recognize that the various features described for the different embodiments can be suitably combined, un-combined, and re-combined with other features, alone, or in different combinations. Likewise, the various features described above should all be regarded as example embodiments, rather than limitations to the scope or spirit of the disclosure.
(55) Persons of ordinary skill in the relevant arts will recognize that various embodiments can comprise fewer features than illustrated in any individual embodiment described above. The embodiments described herein are not meant to be an exhaustive presentation of the ways in which the various features may be combined. Accordingly, the embodiments are not mutually exclusive combinations of features; rather, the claims can comprise a combination of different individual features selected from different individual embodiments, as understood by persons of ordinary skill in the art.
(56) Any incorporation by reference of documents above is limited such that no subject matter is incorporated that is contrary to the explicit disclosure herein. Any incorporation by reference of documents above is further limited such that no claims included in the documents are incorporated by reference herein. Any incorporation by reference of documents above is yet further limited such that any definitions provided in the documents are not incorporated by reference herein unless expressly included herein.
(57) References to “embodiment(s)”, “disclosure”, “present disclosure”, “embodiment(s) of the disclosure”, “disclosed embodiment(s)”, and the like contained herein refer to the specification (text, including the claims, and figures) of this patent application that are not admitted prior art.
(58) For purposes of interpreting the claims, it is expressly intended that the provisions of 35 U.S.C. 112(f) are not to be invoked unless the specific terms “means for” or “step for” are recited in the respective claim.