Marine drives and propeller devices having exhaust venting for enhanced reverse thrust performance
11459078 · 2022-10-04
Assignee
Inventors
- Brian J. Fregonese (Fond du Lac, WI, US)
- Trevor George (Savoy, IL, US)
- Andrew C. Gunderson (Fond du Lac, WI, US)
- Jeffrey D. Reifsnyder (Fond du Lac, WI, US)
- David M. Schmidt (Omro, WI, US)
Cpc classification
B63H1/28
PERFORMING OPERATIONS; TRANSPORTING
B63H21/32
PERFORMING OPERATIONS; TRANSPORTING
B63H20/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A propeller device has a propeller hub which is elongated along the rotational axis and a propeller blade which radially extends from the propeller hub. The propeller hub and propeller blade are configured so that when the propeller device is forwardly rotated, a first portion of the propeller hub on a first side of the propeller blade encounters a positive pressure and a second portion of the propeller hub on an opposite, second side of the blade encounters a relatively lower pressure or suction, and further so that when the propeller device is reversely rotated, the second portion of the propeller hub encounters a positive pressure and the first portion of the propeller hub encounters a relatively lower pressure or suction. An exhaust vent hole is located in the first portion of the propeller hub and configured to vent exhaust gases from the marine drive via the propeller hub as the propeller device is reversely rotated, thereby enhancing reverse thrust performance of the propeller device.
Claims
1. A propeller device that is forwardly and reversely rotatable about a rotational axis to propel a marine drive forwardly and reversely in water, respectively, the propeller device comprising: a propeller hub which is elongated along the rotational axis; a propeller blade which radially extends from the propeller hub, the propeller blade having a first blade face and an opposite, second blade face; the propeller hub and propeller blade being configured so that when the propeller device is forwardly rotated, the first blade face encounters a positive pressure and the second blade face encounters a relatively lower pressure or suction, and further so that when the propeller device is reversely rotated, the second blade face encounters a positive pressure and the first blade face encounters a relatively lower pressure or suction; and an exhaust vent hole formed in the propeller hub alongside the first blade face, the exhaust vent hole being configured to vent exhaust gases from the marine drive via the propeller hub as the propeller device is reversely rotated, thereby enhancing reverse thrust performance of the propeller device.
2. The propeller device according to claim 1, wherein the propeller blade is one of a plurality of propeller blades that radially extends from the propeller hub, each propeller blade in the plurality of propeller blades having a respective first blade face and a respective opposite, second blade face; and wherein the exhaust vent hole is one of a plurality of exhaust vent holes that is interdigitated amongst the plurality of propeller blades, each exhaust vent hole in the plurality of exhaust vent holes being located alongside a respective first blade face of one of the plurality of propeller blades.
3. The propeller device according to claim 2, wherein each exhaust vent hole is located closer to the respective first blade face than a respective second blade face of an adjacent propeller blade of the plurality of propeller blades.
4. The propeller device according to claim 1, wherein the propeller hub has a forward end and a rearward end, and wherein the exhaust vent hole is closer to the forward end than the rearward end.
5. The propeller device according to claim 1, wherein the propeller blade comprises a leading edge and a trailing edge, wherein the leading edge is located forwardly of the trailing edge and wherein the exhaust vent hole is closer to the leading edge than the trailing edge.
6. The propeller device according to claim 1, wherein the propeller blade comprises a blade root on the propeller hub and a blade tip distally located relative to the blade root, and wherein the exhaust vent hole is located alongside the blade root.
7. The propeller device according to claim 6, wherein the blade root extends along a pitch line that is angled relative to the rotational axis, and wherein the exhaust vent hole is located forwardly of where the pitch line intersects with the rotational axis.
8. The propeller device according to claim 6, wherein the blade root has a forward root end and a rearward root end, and wherein the exhaust vent hole is closer to the forward root end than the rearward root end.
9. The propeller device according to claim 1, wherein the exhaust vent hole is circular.
10. The propeller device according to claim 1, wherein the exhaust vent hole is oblong.
11. The propeller device according to claim 1, wherein the exhaust vent hole is located at an area of lowest pressure or suction on the propeller hub when the propeller device is reversely rotated.
12. The propeller device according to claim 1, wherein the exhaust vent hole is located at an area of maximum pressure on the propeller hub when the propeller device is forwardly rotated.
13. The propeller device according to claim 1, wherein the exhaust vent hole is configured to vent the exhaust gases forwardly of a majority of the propeller blade as the propeller device is reversely rotated.
14. A propeller device that is forwardly and reversely rotatable about a rotational axis to propel a marine drive forwardly and reversely in water, respectively, the propeller device comprising: a propeller hub which is elongated along the rotational axis; a propeller blade which radially extends from the propeller hub; the propeller hub and propeller blade being configured so that when the propeller device is forwardly rotated, a first portion of the propeller hub on a first side of the propeller blade encounters a positive pressure and a second portion of the propeller hub on an opposite, second side of the blade encounters a relatively lower pressure or suction, and further so that when the propeller device is reversely rotated, the second portion of the propeller hub encounters a positive pressure and the first portion of the propeller hub encounters a relatively lower pressure or suction; and an exhaust vent hole formed through the first portion of the propeller hub, the exhaust vent hole being configured to vent exhaust gases from the marine drive via the propeller hub as the propeller device is reversely rotated, thereby enhancing reverse thrust performance.
15. The propeller device according to claim 14, wherein the first portion of the propeller hub comprises an area of lowest pressure or suction on the propeller hub when the propeller device is reversely rotated, and wherein the exhaust vent hole is located at the area of lowest pressure or suction.
16. The propeller device according to claim 14, wherein the first portion of the propeller hub comprises an area of maximum pressure on the propeller hub when the propeller device is forwardly rotated, and wherein the exhaust vent hole is located at the area of maximum pressure.
17. The propeller device according to claim 14, wherein the exhaust vent hole is located on the propeller hub so that the exhaust gasses are vented from the exhaust vent hole forwardly of a majority of the propeller blade as the propeller device is reversely rotated.
18. A marine drive for propelling a marine vessel in water, the marine drive comprising: a propeller device having a propeller hub which is elongated along a rotational axis and a propeller blade which radially extends from the propeller hub, the propeller hub and propeller blade being configured so that when the propeller device is forwardly rotated, a first portion of the propeller hub on a first side of the propeller blade encounters a positive pressure and a second portion of the propeller hub on an opposite, second side of the blade encounters a relatively lower pressure or suction, and further so that when the propeller device is reversely rotated, the second portion of the propeller hub encounters a positive pressure and the first portion of the propeller hub encounters a relatively lower pressure or suction; and a powerhead that causes rotation of a propeller device; wherein a first portion of exhaust gases from the powerhead is discharged to the water via an elongated through-bore through the propeller hub and wherein a second portion of the exhaust gases from the powerhead is vented to the water via an exhaust vent hole formed through the first portion of the propeller hub, wherein the exhaust vent hole is configured such that the second portion of the exhaust gasses is vented forwardly from a majority of the propeller blade as the propeller device is reversely rotated, thereby enhancing reverse thrust performance of the propeller device.
19. The marine drive according to claim 18, wherein the first portion of the propeller hub comprises an area of lowest pressure or suction on the propeller hub when the propeller device is reversely rotated, and wherein the exhaust vent hole is located at the area of lowest pressure or suction.
20. The marine drive according to claim 18, wherein the first portion of the propeller hub comprises an area of maximum pressure on the propeller hub when the propeller device is forwardly rotated, and wherein the exhaust vent hole is located at the area of maximum pressure.
21. The marine drive according to claim 18, wherein the propeller blade comprises a leading edge and a trailing edge, wherein the leading edge is forwardly of the trailing edge, and wherein the exhaust vent hole is closer to the leading edge than the trailing edge.
22. A method of discharging exhaust from a marine drive, the method comprising: providing a propeller device having a propeller hub which is elongated along a rotational axis and a propeller blade which radially extends from the propeller hub, the propeller hub and propeller blade being configured so that when the propeller device is forwardly rotated, a first portion of the propeller hub on a first side of the propeller blade encounters a positive pressure and a second portion of the propeller hub on an opposite, second side of the blade encounters a relatively lower pressure or suction, and further so that when the propeller device is reversely rotated, the second portion of the propeller hub encounters a positive pressure and the first portion of the propeller hub encounters a relatively lower pressure or suction; and operating a powerhead to cause reverse rotation of the propeller device; discharging a first portion of exhaust gases from the powerhead to the water rearwardly of the propeller device via a through-bore in the propeller device and venting a second portion of the exhaust gases from the powerhead to the water forwardly of at least a majority of the propeller blade, thereby enhancing reverse thrust of the propeller device.
23. The method according to claim 22, further comprising venting the second portion of the exhaust gases at an area of lowest pressure or suction on the propeller hub when the propeller device is reversely rotated.
24. The method according to claim 22, further comprising venting the second portion of the exhaust gases at an area of maximum pressure on the propeller hub when the propeller device is forwardly rotated.
25. The method according to claim 22, wherein the propeller blade comprises a leading edge and a trailing edge, wherein the leading edge is forwardly of the trailing edge, and further comprising venting the second portion of the exhaust gases at a location closer to the leading edge than the trailing edge.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure is described with reference to the following Figures.
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DETAILED DESCRIPTION
(10) The present disclosure is a result of the inventors' efforts to improve the efficiency and thrust performance of marine drives, particularly marine drives having one or more propellers that are powered, at least in part, by an internal combustion engine. This includes but is not limited to outboard motors, stern drives, inboard drives, inboard/outboard drives, pod drives, and/or the like. Conventionally, such marine drives are configured to discharge exhaust gases from the engine into the water near the propeller(s), for example through a center-bore in the hub of the propeller(s) and/or one or more outlets formed in or above the gearcase, proximate to the propeller(s). See for example the above-incorporated U.S. Pat. Nos. 4,331,429; 4,911,665; 5,916,003; 7,762,772. See also the 2020 Verado outboard motor produced and sold by Mercury Marine, a division of Brunswick Corporation.
(11) The present disclosure is also a result of the inventors' efforts to improve the efficiency and thrust performance of joystick-piloted systems incorporating the above-described marine drives. Such systems are well known in the art, examples of which are disclosed in the above-incorporated U.S. Pat. Nos. 6,234,853; 6,511,354; and 7,267,068.
(12) It is known in the art to provide radial exhaust outlets through the hub of the propeller to facilitate improved acceleration when the marine drive is operated in forward gear, particularly in situations where the horsepower of the engine is not sufficient to otherwise meet a demand for sudden and prolonged forward acceleration (otherwise known as a “throttle stab”). See for example U.S. Pat. No. 5,916,003, which teaches propellers having exhaust ventilation holes through which exhaust gases are vented in a radially outward direction, alongside the propeller blades. The ventilation holes are particularly located where low-pressure zones are developed on the hub, behind the blades during forward rotation of the propeller. The exhaust gases are caused to pass from the propeller hub into the water within the annular volume described by the path of the propeller blades. The presence of the exhaust gases creates an environment through which it is easier for the propeller blades to move, thus facilitating quicker acceleration.
(13) Through research and experimentation, the present inventors determined that discharge of exhaust gases to the water rearwardly of the propeller(s), for example via the center-bore in the hub of the propeller(s), can result in inefficiency, particularly when the propeller(s) are initially reversely rotated at low speeds in reverse gear. The present inventors also determined that discharge of exhaust gases, as taught in the '003 patent, can be counter-productive when implementing conventional joystick-piloting methods because reducing pressure along the pressure face of the propeller blades reduces efficiency when the propeller is operated at low speeds. The inventors found this to be particularly problematic in joystick-piloted systems, wherein changes in direction of rotation of the propellers is often sudden and at relatively low speeds. The presence of exhaust gases in the water rearwardly of the propellers and alongside the pressure face of the propeller blades interferes with responsiveness to a joystick command requiring a sudden reverse thrust.
(14) The present disclosure is a result of the inventors' efforts to overcome these challenges, and particularly to provide marine drives and propeller devices that are more efficiently operated, for example via conventional joystick-piloting methods.
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(16) Exhaust gases from the powerhead 18 are discharged, at least in part, to the water via the lower gearcase 12 and propeller device 30. More particularly, the lower gearcase 12 has internal passages that receive the exhaust gases from the powerhead 18 via the driveshaft housing 14. The exhaust gases are generally conveyed downwardly from the driveshaft housing 14 into the lower gearcase 12 and then transversely, laterally alongside the propeller shaft 22 and into the water via a through-bore 33 (see
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(18) Optionally, as shown in
(19) Referring to
(20) The location of the exhaust vent holes 62 can vary from what is shown in
(21) Referring to
(22) Depending on various factors such as blade configuration, hub configuration, marine drive configurations, and the like, each of the first portions 64 of the propeller hub 32 naturally will comprise a certain smaller area of lowest pressure or suction on the propeller hub 32 when the propeller device 30 is reversely rotated. The present inventors determined that locating the exhaust vent hole 62 at this “area of lowest pressure or suction” will help encourage suction of the exhaust gases from the through-bore 33 during reverse rotation, thus providing the performance advantages discussed herein below. Further, each of the first portions 64 of the propeller hub 32 also naturally will comprise a certain smaller area of maximum pressure on the propeller hub 32 when the propeller device is forwardly rotated. The present inventors determined that locating the exhaust vent hole 62 at this “area of maximum pressure” will help retain the exhaust gases in the through-bore 33 during forward rotation, thus limiting interference with operation of the propeller device 30 during forward rotation.
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(25) The present disclosure thus provides methods of discharging exhaust gas from a marine drive 10, including operating the powerhead 18 to cause reverse rotation of the propeller device 30, discharging a first portion 74 of the exhaust gases from the powerhead 18 to the water rearwardly of the propeller device 30 via the through-bore 33 and venting a second portion 76 of the exhaust gases from the powerhead 18 to the water forwardly of at least a majority of the propeller blades 40, thereby removing the second portion 76 of the exhaust gases from the path of travel of the reversely rotating propeller blades 40, thus enhancing reverse thrust of the propeller device 30, especially at slower speeds during joystick piloting operation.
(26) As stated herein above, the number, location, and configuration (size and shape) of the exhaust vent holes can vary from what is shown.
(27) In addition to the above-described performance advantages provided by the novel propeller device 30, location of the exhaust vent holes (62, 80, 82, 90) on the propeller hub 32 advantageously improves the noise, vibration and harshness (NVH) characteristics of the marine drive 10 by locating the exhaust venting underwater.
(28) Referring to
(29) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. Certain terms have been used for brevity, clarity and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have features or structural elements that do not differ from the literal language of the claims, or if they include equivalent features or structural elements with insubstantial differences from the literal languages of the claims.