Two-points-and-one-line push-in terminal capable of secure positioning and connector using the same
11424557 · 2022-08-23
Assignee
Inventors
Cpc classification
International classification
Abstract
A two-points-and-one-line push-in terminal capable of secure positioning includes a terminal body and a busbar, and can be mounted in a housing to form a connector. The terminal body is formed by stamping and bending an elastic metal plate, has a U-shaped longitudinal cross section, and includes a front upstanding insertion leg, a horizontal joining foot, and a rear upstanding insertion leg. The elastic metal plate can be divided by at least two slits into at least four independent sections, each having a U-shaped slit defining a pressing spring finger and a pressing frame. The busbar can be mounted on the horizontal joining foot. An electric wire can be passed through a corresponding pair of the U-shaped slits so as to abut against the free ends of the corresponding pressing spring fingers and the busbar and be restrained in the corresponding pressing frames, which serves as the two-points-and-one-line positioning mechanism.
Claims
1. A push-in terminal, comprising: a terminal body formed by stamping and bending an elastic metal plate, having: a U-shaped longitudinal cross section, and comprising: a horizontal joining foot having a front end and a rear end; at least one front upstanding insertion leg jointed to the front end of the horizontal joining foot, and formed with: a first bending line at the joint between the front upstanding insertion leg and the horizontal joining foot; and at least one slit that divides the front upstanding insertion leg into at least two independent sections, each having a first U-shaped slit defining a front pressing frame and a front pressing spring finger having a free end and an opposite end integrally connected to the independent section, extends downward from a top edge of the front upstanding insertion leg, and terminates at a position adjacent to the first bending line; and at least one rear upstanding insertion leg jointed to the rear end of the horizontal joining foot, and formed with: a second bending line at the joint between the rear upstanding insertion leg and the horizontal joining foot; and at least one slit that divides the rear upstanding insertion leg into at least two independent sections, each having a second U-shaped slit defining a rear pressing frame and a rear pressing spring linger having a free end and an opposite end integrally connected to the independent section, extends downward from a top edge of the rear upstanding insertion leg, and terminates at a position adjacent to the second bending line, wherein the first U-shaped slit and the corresponding second U-shaped slit lie on the same insertion axis, the front pressing frame and the rear pressing frame that lie on the same insertion axis correspond to each other, and the free ends of the front pressing spring finger and the rear pressing spring finger extend slantingly toward an rear end of the insertion axis and are configured to abut against a conductor at a stripped end of an electric wire; and an electrically conductive busbar configured to be mounted on a top surface of the horizontal joining foot and to conduct the horizontal joining foot and the terminal body with a power source, and having an abutting surface formed on a top surface of the busbar that faces the insertion axes and configured to abut against the conductor, grip, along with the free ends of the front pressing spring finger and the rear pressing spring finger, the conductor in the push-in terminal, and restrain, along with the free ends of the front pressing spring finger and the rear pressing spring finger, the conductor in the corresponding front pressing frame and rear pressing frame.
2. The push-in terminal according to claim 1, wherein a configuration collectively formed by the first U-shaped slit, the second U-shaped slit, the front pressing spring finger, the rear pressing spring finger, the front pressing frame and the rear pressing frame corresponds to a cross-sectional configuration of the conductor so that the free ends of the front pressing spring finger and the rear pressing spring finger and the abutting surface respectively abut against the conductor to grip the conductor in the push-in terminal and conduct the conductor with the busbar once the conductor has been sequentially passed the first U-shaped slit and the second U-shaped slit.
3. A push-in connector, comprising: a terminal body formed by stamping and bending an elastic metal plate, having a U-shaped longitudinal cross section, and comprising: a horizontal joining foot having a front end and a rear end; at least one front upstanding insertion leg jointed to the front end of the horizontal joining foot, and formed with: a first bending line at the joint between the front upstanding insertion leg and the horizontal joining foot; and at least one slit that divides the front upstanding insertion leg into at least two independent sections, each having a first U-shaped slit defining a front pressing frame and a front pressing spring finger having a free end and an opposite end integrally connected to the independent section, extends downward from a top edge of the front upstanding insertion leg, and terminates at a position adjacent to the first bending line; and at least one rear upstanding insertion leg jointed to the rear end of the horizontal joining foot, and formed with: a second bending line at the joint between the rear upstanding insertion leg and the horizontal joining foot; and at least one slit that divides the rear upstanding insertion leg, into at least two independent sections, each having a second U-shaped slit defining a rear pressing frame and a rear pressing spring finger having a free end and an opposite end integrally connected to the independent section, extends downward from a top edge of the rear upstanding insertion leg, and terminates at a position adjacent to the second bending line, wherein the first U-shaped slit and the corresponding second U-shaped slit lie on the same insertion axis, the front pressing frame and the rear pressing frame that lie on the same insertion axis correspond to each other, and the free ends of the front pressing spring finger and the rear pressing spring finger extend slantingly toward an rear end of the insertion axis and are configured to abut against conductor at a stripped end of an electric wire; an electrically conductive busbar configured to be mounted on a top surface of the horizontal joining foot and to conduct the horizontal joining foot and the terminal body with a power source, and having an abutting surface formed on a top surface of the busbar that faces the insertion axes and configured to abut against the conductor, and grip, along with the free ends of the front pressing spring finger and the rear pressing spring finger, the conductor in the push-in terminal; and an insulative housing, having: a hollow interior for mounting the terminal body therein, having a configuration matching a configuration of the terminal body; and at least two connection ports, each formed at a front side of the housing, in communication with the hollow interior, and configured to be inserted with the conductor.
4. The push-in connector according to claim 3, wherein a configuration collectively formed by the first U-shaped slit, the second U-shaped slit, the front pressing spring finger, the rear pressing spring finger, the front pressing frame and the rear pressing frame corresponds to a cross-sectional configuration of the conductor so that the free ends of the front pressing spring finger and the rear pressing spring finger and the abutting surface respectively abut against the conductor to grip the conductor in the push-in connector and conduct the conductor with the busbar once the conductor has been sequentially passed the first U-shaped slit and the second U-shaped slit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure will become more fully understood from the following detailed description and accompanying drawings.
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DETAILED DESCRIPTION
(16) To facilitate understanding of the difference between the “one-point-and-one-line” positioning mechanism adopted by the conventional spring members and the embodiments of Improved Busbar Patents and the “two-points-and-one-line” positioning mechanism according to the present disclosure, the “one-point-and-one-line” positioning mechanism is first described as follows, with the embodiments of Improved Busbar Patents being taken as examples, so that the novelty/distinctness and the utility of the “two-points-and-one-line” positioning mechanism according to the present disclosure can be more clearly presented.
(17) Referring to
(18) Specifically, the spring assembly 38 used in the embodiment of Improved Busbar Patents, as well as the conventional spring members described supra, has the basic configuration shown in
(19) Referring again to
(20) Referring again to
(21) Thus, with the free end 58 of the corresponding restraining spring finger 56 pressed at a positioning point F1, that is, at “one point”, on the conductor C at the stripped end of the electric wire W, the conductor C at the stripped end of the electric wire W is precisely positioned on the corresponding wire-crossing axis 68, that is, on the “one line”, forming, a “one-point-and-one-line” positioning mechanism, which aims to not only allow the conductor C at the stripped end of the electric wire W to be tightly pressed on and form a secure electrical connection with the busbar 40, but also to effectively prevent the conductor at the stripped end of the electric wire W from separating from the free end 58 of the corresponding restraining spring finger 56 easily, and hence from being pulled out of the five-sided case 14 readily by someone else or due to an incident (e.g., when violent shaking, swinging, or vibration takes place in the environment), so as to increase the convenience of making an electrical connection for an electrical system and the safety and stability of the electrical connection made.
(22) However, whether the conventional spring members have the same configurational details as the spring assembly 38 in the embodiment of Improved Busbar Patents, a drastic change violent shaking, swinging, or vibration) in the environment where the push-in connector 10 and the electric wire W inserted therein are located may generate an environmental force that subjects the conductor C at the stripped end of the electric wire W and the push-in connector 10 to a torsional force (as indicated by the arrow R) that inevitably drives the conductor C at the stripped end of the electric wire W to rotate in the push-in connector 10. As the “one-point-and-one-line” positioning mechanism is too weak to stop the conductor C at the stripped end of the electric wire W from rotating in the push-in connector 10 along the corresponding wire-crossing axis 68, the conductor C at the stripped end of the electric wire W will keep rotating axially in the push-in connector 10. Consequently, the conductor C, e.g., stranded conductor, at the stripped end of the electric wire W is radially cut by an edge A of the free end 58 of the restraining spring finger 56 that presses on the conductor C at the stripped end of the electric wire W. As the axial rotation of the conductor C at the stripped end of the electric wire W continues in the push-in connector 10, the cross-sectional area of the conductor C at the stripped end of the electric wire W is bound to be reduced substantially in the end, e.g., from the originally designed initial cross-sectional area A1 to the damaged final cross-sectional area A2 (i.e., A2<A1), resulting in a substantial increase of the impedance of the conductor C at the stripped end of the electric wire W. Should this happen, the conductor C at the stripped end of the electric wire W, the spring, assembly 38, and the five-sided case 14 are very likely to soften, undergo metal fatigue, and deform under high heat, or even worse, the spring assembly 38 may lose its intended gripping and pressing functions such that the loosely gripped conductor C at the stripped end of the electric wire W either experiences an improper temperature rise, if not causing an electrical fire, or can be easily detached from the push-in connector 10 by an external force (e.g., a pulling, tugging, swinging, or other moving force), leading to malfunction, damage, or unserviceability of the electrical system involved.
(23) In light of the aforesaid issues that have long been associated with the “one-point-and-one-line” positioning mechanism used by the conventional spring members and the embodiment of Improved Busbar Patents, based on more than forty years of practical experience in the development, design, and manufacture of various electrical or electronic connectors, and repeated designing, manufacturing, testing and process improving, the present disclosure provides a two-points-and-one-line push-in terminal capable of secure positioning and a connector using the same. The push-in terminal and the connector using the same enable easier and more rapid assembly, and prevent the conductor at a stripped end of an electric wire inserted into a push-in connector from axial rotation in the push-in connector when in a drastically changing (e.g., violently shaking, swinging, or vibrating) environment, thereby ensuring that the push-in connector and the conductor at the stripped end of the electric wire will stay intact, that an electrical connection can always be conveniently made for an electrical system through the push-in connector, and that the electrical connection made will remain safe and stable.
(24) Referring to
(25) Each slit 710 extends downward from the top edge of the corresponding upstanding insertion leg 711 or 713 and terminates at a position adjacent to the corresponding bending line 716. Each independent section 71A further includes a U-shaped slit 71C formed by stamping. The U-shaped slits 71C are respectively formed in each of the front upstanding insertion leg 711 and the rear upstanding insertion leg 713. The U-shaped slits 71C formed respectively in the front upstanding insertion leg 711 and the rear upstanding insertion leg 713 correspond in pairs. The U-shaped slits 71C corresponding to each other lie on the same insertion axis 718, and define a front pressing spring finger 711A and a front pressing frame 711B of the corresponding independent section 71A of the front upstanding insertion leg 711 and a rear pressing spring finger 713A and a rear pressing frame 713B. Each of the front pressing spring finger 711A and the rear pressing spring finger 713A has one end integrally connected to the corresponding independent section 71A and an opposite free end 71B extending slantingly toward the rear end of the corresponding insertion axis 718. Moreover, the front and rear pressing frames 711B and 713B lying respectively on the same insertion axes 718 correspond to each other.
(26) With continued reference to
(27) Referring again to
(28) Each slit 710 extends downward from the top edge of the corresponding upstanding insertion leg 711 or 713 and terminates at a position adjacent to the corresponding bending line 716. Each independent section 71A further includes a U-shaped slit 71C formed by stamping. The U-shaped slits 71C are respectively formed in each of the front upstanding insertion leg 711 and the rear upstanding insertion leg 713. The U-shaped slits 71C formed respectively in the front upstanding insertion leg 711 and the rear upstanding insertion leg 713 correspond in pairs. The U-shaped slits 71C corresponding to each other be on the same insertion axis 718, and define a front pressing spring finger 711A and a front pressing frame 711B of the corresponding independent section 71A of the front upstanding insertion leg 711 and a rear pressing spring finger 713A and a rear pressing frame 713B of the corresponding independent section 71A of the rear upstanding insertion leg 713. Each of the front pressing spring finger 711A and the rear pressing spring linger 713A has one end integrally connected to the corresponding independent section 71A and an opposite free end 71B extending slantingly toward the rear end of the corresponding insertion axis 718. Moreover, the front and rear pressing frames 711B and 713B lying respectively on the same insertion axes 718 correspond to each other.
(29) With continued reference to
(30) Referring to
(31) The foregoing description of the exemplary embodiments of the disclosure has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
(32) The embodiments were chosen and described in order to explain the principles of the disclosure and their practical application so as to enable others skilled in the art to utilize the disclosure and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the present disclosure pertains without departing from its spirit and scope.