Selectively-adjustable beam angle lamp
11460171 · 2022-10-04
Assignee
Inventors
Cpc classification
F21V14/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V14/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/233
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V14/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/0015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2105/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V14/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V14/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V14/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
This invention relates to selectively-adjustable beam angle lamps, and in particular, selectively-adjustable beam angle LED lamps.
Claims
1. A selectively-adjustable beam angle lamp, comprising: a rotatable beam angle selector having a plurality of primary beam angle optics wherein each of the plurality of primary beam angle optics has a prescription for a beam angle and a corresponding stop catch, and wherein at least two of the primary beam angle optics have prescriptions associated with different beam angles; a light source; an indicator ring comprising an indent within which is disposed a spring-loaded stop; drive electronics; a housing having a heat sink and a cavity in which the light source and drive electronics are mounted; and a base assembly.
2. The selectively-adjustable beam angle lamp of claim 1, wherein the light source further comprises an LED array.
3. The selectively-adjustable beam angle lamp of claim 2, wherein the LED array further comprises LEDs.
4. The selectively-adjustable beam angle lamp of claim 1, wherein the light source further comprises an incandescent.
5. The selectively-adjustable beam angle lamp of claim 1, wherein the light source further comprises a compact fluorescent.
6. The selectively-adjustable beam angle lamp of claim 1, wherein the rotatable beam angle selector is fabricated from a polycarbonate.
7. The selectively-adjustable beam angle lamp of claim 1, wherein the rotatable beam angle selector is fabricated from a molded plastic material.
8. The selectively-adjustable beam angle lamp of claim 1, wherein the housing further comprises an aluminum, zinc, or die cast alloy.
9. The selectively-adjustable beam angle lamp of claim 1, wherein the base assembly further comprises an aluminum or zinc alloy.
10. The selectively-adjustable beam angle lamp of claim 1, wherein the housing further comprises a plastic overmold.
11. The selectively-adjustable beam angle lamp of claim 1, wherein the prescriptions range from about 10 to about 120 degrees.
12. The selectively-adjustable beam angle lamp of claim 1, wherein the plurality of primary beam angle optics are disposed on beam angle selector in a substantially circular or semi-circular pattern.
13. The selectively-adjustable beam angle lamp of claim 12, further comprising a primary beam angle optic in the center of the beam angle selector.
14. The selectively-adjustable beam angle lamp of claim 1, wherein the indicator ring is mounted on the housing and further comprises an arrow positioned proximate to the indent.
15. The selectively-adjustable beam angle lamp of claim 1, wherein the indicator ring is integral with the housing and further comprises an arrow positioned proximate to the indent.
16. The selectively-adjustable beam angle lamp of claim 1, further comprising a plurality of beam angle position indicator markings.
17. The selectively-adjustable beam angle lamp of claim 1, wherein the spring-loaded stop further comprises a spring and a stopper.
18. The selectively-adjustable beam angle lamp of claim 1, wherein the stop catch comprises notch in a bottom surface of the rotatable beam angle selector.
19. The selectively-adjustable beam angle lamp of claim 1, wherein the stop catch further comprises a stop catch notch operable to receive a portion of the spring-loaded stop.
20. A selectively-adjustable beam angle lamp, comprising: a cylindrical housing having a heat sink and a cavity in which a light source and drive electronics are mounted; a beam angle selector secured to the cylindrical housing, the beam angle selector having a plurality of primary beam angle optics having a prescription corresponding to a beam angle, said beam angle selector being rotatable with respect to the cylindrical housing to select between at least two primary beam angle optics having prescriptions corresponding to different beam angles; an indicator ring comprising a spring-loaded stop disposed in an indent disposed on a top surface of the indicator ring; a spring operable to apply a spring-bias force to the spring-loaded stop; and wherein the spring-loaded stop is alignable with a stop catch.
21. A selectively-adjustable beam angle lamp, comprising: a cylindrical housing having a heat sink and a cavity in which a light source and drive electronics are mounted; and a beam angle selector secured to the cylindrical housing having a plurality of primary beam angle optics, and a bottom surface, where each of the primary beam angle optics has a prescription that corresponds to a beam angle, and further where each beam angle corresponds to a stop catch disposed on the bottom surface, said beam angle selector being rotatable in a horizontal plane parallel to the cylindrical housing, wherein rotation of the beam angle selector dis-aligns primary beam angle optics associated with a first beam angle from the light source, and aligns primary beam angle optics associated with a second beam angle with the light source and engages a spring-loaded stop with a stop catch corresponding to the second beam angle, while maintaining physical distance in a vertical plane between the bottom surface of the beam angle selector and the light source.
22. A method for assembling a selectively-adjustable beam angle lamp, comprising the steps of: providing a housing comprising a sidewall surrounding a cavity and a heat sink; inserting an LED array into the cavity, the LED array comprising a plurality of LEDs; inserting a stop into a spring to form a spring-loaded stop; inserting the spring-loaded stop into an indent on a top surface of an indicator ring integrated in the housing; coupling a rotatable beam angle selector to the indicator ring using fasteners, wherein the rotatable beam angle selector comprises a plurality of integrated primary beam angle optics each having a prescription corresponding to a beam angle, and a bottom surface having indents, said rotatable beam angle selector being rotatable in a horizontal plane with respect to the top surface of the indicator ring; and rotating the rotatable beam angle selector to adjust the beam angle emitted by the selectively-adjustable beam angle lamp while maintaining vertical distance between the bottom surface of the beam angle selector and the top surface of the indicator ring.
23. A selectively-adjustable beam angle lamp, comprising: a rotatable beam angle selector having at least nine primary beam angle optics, wherein a first set comprising at least three primary beam angle optics correspond to a prescription for a beam angle of about 20 degrees, a second set comprising at least three primary beam angle optics correspond to a prescription for a beam angle of about 40 degrees, and a third set comprising at least three primary beam angle optics correspond to a prescription for a beam angle of about 60 degrees; wherein the rotatable beam angle selector has a bottom surface comprising a plurality of stop catches, wherein each of the plurality of stop catches corresponds to each of the primary beam angle optics; an indicator ring comprising a selector arrow and an indent within which is disposed a spring-loaded stop; a housing having a light source, heat sink, and drive electronics, wherein the light source comprises an LED array, and further comprises LEDs; and wherein the rotatable beam angle selector is rotatably-fastened to said housing such that physical distance between the rotatable beam angle selector and the housing remains constant during rotation.
24. In a lamp having a beam angle selector having a plurality of primary beam angle optics each corresponding to a prescription for a beam angle and a stop catch, a spring-loaded stop, an indicator ring, and a housing having a light source, a method of adjusting a beam angle of light emitted from the lamp, comprising the steps of: rotating the beam angle selector to align a first primary beam angle optic corresponding to a first prescription for a first beam angle with the light source; further rotating the beam angle selector to dis-align the first primary beam angle optic corresponding to a first prescription for a first beam angle with the light source, and then align a second primary beam angle optic corresponding to a second prescription for a second beam angle with the light source, and engage a spring-loaded stop with a stop catch corresponding to said second prescription for a second beam angle with the light source; wherein vertical distance between the light source and the beam angle selector during the rotation of the beam angle selector from the first beam angle optic to the second beam angle optic is maintained.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is disclosed with reference to the accompanying drawings, wherein:
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(13) Corresponding reference characters indicate corresponding parts throughout the several views. The examples set out herein illustrate several embodiments of the invention but should not be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION
(14) Referring to
(15) Due to its small size, the MR-type lamp is especially useful for small spaces and is the most common bulb for landscape lighting, and may also be used in lamp-ready spotlights and downlights, as well as in-grade lights, well lights and underwater lights. Lamp 100 may be other types having form factors such as PAR (including PAR-36), BR, ER, AR, and others, including alternative MR-types such as MR-8, MR-11, MR-16 and MR-20, which are also contemplated as within the scope of the inventions disclosed herein.
(16) In this embodiment, lamp 100 includes beam angle selector 110, indicator ring 120, housing 130, base assembly 140, and bi-pins 150.
(17) Beam angle selector 110 may be made from a UV resistant transparent material, such as molded plastics, polycarbonate, glass, or other appropriate material known to those of ordinary skill in the art. In one embodiment, beam angle selector 110 is comprised of a molded plastic. Beam angle selector 110 may be rotatably fastened to indicator ring 120 or housing 130.
(18) Housing 130, which may be integrally formed with either or both indicator ring 120 and base assembly 140, includes a heat sink, and as shown in IG. 3, houses light source 310 and drive electronics 370. In the example shown, housing 130 is cylindrical in shape. Other shapes are contemplated.
(19) As shown in
(20) In the embodiment shown in
(21) In the embodiment illustrated in
(22) A user may selectively-adjust the beam angle of light emitted by the lamp by manually or mechanically rotating beam angle selector 110 clockwise or counterclockwise such that desired primary beam angle optics 115 corresponding to a particular beam angle prescription are positioned above the light source, such as light source 310 as shown in
(23) As shown in
(24) In one embodiment, primary beam angle optics 115 are primary optics. Primary beam angle optics 115 are integrated into beam angle selector 110 such that light from the light source (such as LED array 320, in one embodiment) is emitted from light source 310 and travels through primary beam angle optics 115 before being emitted from lamp 100 at the selected beam angle, without the need to pass through secondary or additional optics or lenses in order to modify the beam angle. As discussed above, beam angle selector 110 comprises a plurality of primary beam angle optics 115 of which at least two have different prescriptions corresponding to different beam angles.
(25) Indicator ring 120 includes arrow 210 (shown in
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(27) Turning to
(28) It should be particularly noted that the embodiments of the inventions described herein including lamp 100 may be employed in a wide variety of applications, including but not limited to landscape lighting, a desk lamp, a reading light, a lamp for a retail display, an undercounter light, a flashlight, a ceiling light, a floor light, a wall light, an accent light, an ambient light, a recessed down light, an uplight, a retractable arm lamp, a marker light, an automobile interior light, a truck interior light, a motorcycle light, an aircraft interior cabin light, a helicopter cabin light, a blimp cabin light, a boat cabin light, a boat bridge light, a submarine light, a train cabin interior light, a bus interior reading light, a rocket interior reading light, a shuttle interior reading light, a seat light for a transportation vehicle, passenger area lighting for a transportation vehicle, outdoor lighting for a transportation vehicle, a recreational vehicle light, a snowmobile light, a jet ski light, an ATV light, a dashboard light, a backlight for a gauge, a display light, a headlight for a vehicle, a tail light for a vehicle, a signal light for a vehicle, a ground effects light for a vehicle, an aisle light, a work light for a toolbench, a workshop light, a hardhat lamp, a diver's lamp, a bicycle lamp, a camping lamp, a portable lamp, a table lamp, a standing floor lamp, a backlight, a TV light, a stereo light, a bookcase light, a spotlight, an indoor spotlight, a display case light, an outdoor spot light, a stairway light, an aquarium light, a light on an electrical device, a closet light, a food warming lamp, a music stand lamp, a mixer board lamp, a hot tub lamp, a signal lamp, a shower light, a bathroom light, an outdoor light, a ceiling fan light, a chandelier light, a tanning bed, a safety light, an emergency light, a stage light, a special effects light, a strobe light, an exterior light, an interior light, a post mounted light, a street light, a medical light, an optical light, a dental light, a light for disinfecting, a microscope lamp, an x-ray box bulb, an operating room light, a surgical light, a hospital light, a library light, a school light, a photography light, a flash bulb, a holiday light, a simulated fire, a pool light, a marine lighting and warning system, a highway light, a park light, a pathway light, a walkway light, a parking lot light, a dock light, a sign light, a billboard light, a transit shelter light, a siren, a lightbar, an underwater light, a neon-style sign, a garden light, or others.
(29) As used herein for purposes of the present disclosure, the term “LED” should be understood to include any electroluminescent diode or other type of carrier injection/junction-based system that is capable of generating radiation in response to an electric signal. Thus, the term LED includes, but is not limited to, various semiconductor-based structures that emit light in response to current, light emitting polymers, electroluminescent strips, and the like.
(30) In particular, the term LED refers to light emitting diodes of all types (including semi-conductor and organic light emitting diodes) that may be configured to generate radiation in one or more of the infrared spectrum, ultraviolet spectrum, and various portions of the visible spectrum (generally including radiation wavelengths from approximately 400 nanometers to approximately 700 nanometers). Some examples of LEDs include, but are not limited to, various types of infrared LEDs, ultraviolet LEDs, red LEDs, blue LEDs, green LEDs, yellow LEDs, amber LEDs, orange LEDs, and white LEDs. It also should be appreciated that LEDs may be configured to generate radiation having various bandwidths for a given spectrum (e.g., narrow bandwidth, broad bandwidth).
(31) For example, one implementation of an LED configured to generate essentially white light (e.g., a white LED) may include a number of dies which respectively emit different spectra of electroluminescence that, in combination, mix to form essentially white light. In another implementation, a white light LED may be associated with a phosphor material that converts electroluminescence having a first spectrum to a different second spectrum. In one example of this implementation, electroluminescence having a relatively short wavelength and narrow bandwidth spectrum “pumps” the phosphor material, which in turn radiates longer wavelength radiation having a somewhat broader spectrum.
(32) It should also be understood that the term LED does not limit the physical and/or electrical package type of an LED. For example, as discussed above, an LED may refer to a single light emitting device having multiple dies that are configured to respectively emit different spectra of radiation (e.g., that may or may not be individually controllable). Also, an LED may be associated with a phosphor that is considered as an integral part of the LED (e.g., some types of white LEDs). In general, the term LED may refer to packaged LEDs, non-packaged LEDs, surface mount LEDs, chip-on-board LEDs, T-package mount LEDs, radial package LEDs, power package LEDs, LEDs including some type of encasement and/or optical element (e.g., a diffusing lens), etc.
(33) The term “light source” should be understood to refer to any one or more of a variety of radiation sources, including, but not limited to, LED-based sources (employing one or more LEDs as defined above), incandescent sources (e.g., filament lamps, halogen lamps), fluorescent sources, phosphorescent sources, high-intensity discharge sources (e.g., sodium vapor, mercury vapor, and metal halide lamps), lasers, other types of electroluminescent sources, pyro-luminescent sources (e.g., flames), candle-luminescent sources (e.g., gas mantles, carbon arc radiation sources), photo-luminescent sources (e.g., gaseous discharge sources), cathode luminescent sources using electronic satiation, galvano-luminescent sources, crystallo-luminescent sources, kine-luminescent sources, thermo-luminescent sources, triboluminescent sources, sonoluminescent sources, radioluminescent sources, and luminescent polymers.
(34) A given light source may be configured to generate electromagnetic radiation within the visible spectrum, outside the visible spectrum, or a combination of both. Hence, the terms “light” and “radiation” are used interchangeably herein. Additionally, a light source may include as an integral component one or more filters (e.g., color filters), lenses, or other optical components. Also, it should be understood that light sources may be configured for a variety of applications, including, but not limited to, indication and/or illumination. An “illumination source” is a light source that is particularly configured to generate radiation having a sufficient intensity to effectively illuminate an interior or exterior space.
(35) The term “lighting fixture” refers to an apparatus having mounting arrangements for the light source(s), enclosure/housing arrangements and shapes, and/or electrical and mechanical connection configurations. Additionally, a given lighting fixture may optionally may be associated with (e.g., include, be coupled to and/or packaged together with) various other components (e.g., control circuitry) relating to the operation of the light source(s).
(36) The term “controller” is used to describe an apparatus relating to the operation of one or more light sources. A controller can be implemented in numerous ways, such as with dedicated hardware, using one or more microprocessors that are programmed using software (e.g., microcode) to perform the various functions discussed herein, or as a combination of dedicated hardware to perform some functions and programmed microprocessors and associated circuitry to perform other functions.
(37) The term “addressable” is used herein to refer to a device (e.g., a light source in general, a lighting fixture, a controller or processor associated with one or more light sources or lighting units, other non-lighting related devices, etc.) that is configured to receive information (e.g., data) intended for multiple devices, including itself, and to selectively respond to particular information intended for it. The term “addressable” often is used in connection with a networked environment (or a “network,” discussed further below), in which multiple devices are coupled together via some communications medium or media.
(38) In one network implementation, one or more devices coupled to a network may serve as a controller for one or more other devices coupled to the network (e.g., in a master/slave relationship). In another implementation, a networked environment may include one or more dedicated controllers that are configured to control one or more of the devices coupled to the network. Generally, multiple devices coupled to the network each may have access to data that is present on the communications medium or media; however, a given device may be “addressable” in that it is configured to selectively exchange data with (i.e., receive data from and/or transmit data to) the network, based, for example, on one or more particular identifiers (e.g., “addresses”) assigned to it.
(39) While the invention has been described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof to adapt to particular situations without departing from the scope of the invention. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope and spirit of the appended claims.