Syringe Assembly & Method for Accurate Dosing
20220280389 · 2022-09-08
Assignee
Inventors
Cpc classification
International classification
Abstract
A method and apparatus for controlling and visually, audibly, and tactilely communicating the administration of discrete unit doses of material dispensed from a syringe through use of a modified plunger having a geometric profile corresponding to a unit dose. This profile engages with the syringe barrel in a manner that creates noise and vibration as each unit dose is administered. The profile may take the form of peaks and valleys or teeth. Alternatively, the plunger profile may be threaded and may include a channel along the plunger's longitudinal axis.
Claims
1. An apparatus for controlling and visually, audibly, and tactilely communicating the administration of discrete unit doses of material dispensed from a syringe, the apparatus comprising: a barrel having an interior and adapted to contain a liquid within said interior of the barrel, the barrel comprising a distal end, a proximal end, and an engagement element; and a plunger having an exterior and a longitudinal axis, said plunger configured to be inserted into the proximal end of the barrel and being moveable within the interior of said barrel such that liquid within the barrel is advanced and delivered from the distal end of the barrel when force is applied to the plunger, said plunger exterior comprising a unit dose geometry along the longitudinal axis of said plunger corresponding to a plurality of unit doses of material, wherein said engagement element recurrently engages and disengages with the unit dose geometry as the plunger advances within the barrel, said recurrent engagement creating visual, audible and tactile feedback with each administered unit dose.
2. The apparatus of claim 1 wherein the engagement element is comprised of a deformable receiving mechanism and a projecting element, and wherein the unit dose geometry is comprised of a series of uniformly spaced peaks and valleys such that the spacing between each peak and valley corresponds to a desired unit dose of liquid, and wherein the projecting element recurrently engages and disengages with the peaks and valleys of the unit dose geometry as the plunger is advanced within the barrel, said recurrent engagement creating visual, audible and tactile feedback with each administered unit dose.
3. The apparatus of claim 1 wherein the engagement element is comprised of a deformable receiving mechanism and a projecting element, and wherein the unit dose geometry is comprised of at least one channel along the longitudinal axis of the plunger and a series of uniformly spaced threads about the plunger exterior such that the pitch of the threads corresponds to a desired unit dose of liquid, and wherein the projecting element recurrently engages and disengages with each channel as the plunger is advanced within the barrel, said recurrent engagement creating visual, audible and tactile feedback with each administered unit dose.
4. The apparatus of claim 1 wherein the plunger has an outer circumference and wherein multiple channels are introduced along the longitudinal axis of the plunger and are spaced equidistantly about said outer circumference to provide visual, audible and tactile feedback for fractional unit doses.
5. The apparatus of claim 1 wherein the engagement mechanism is molded within the interior of the barrel.
6. The apparatus of claim 1 wherein the engagement mechanism comprises a release mechanism that allows the plunger to be withdrawn from the barrel.
7. The apparatus of claim 1 wherein the plunger comprises a knurled knob.
8. The apparatus of claim 1 wherein the plunger comprises a knob with a visual indicator.
9. The apparatus of claim 1 further comprising at least one dosing key, the at least one dosing key being removeably attached to the unit dose geometry such that the motion of the plunger is restricted when said dosing key contacts the proximal end of the barrel.
10. The apparatus of claim 1 further comprising at least one color-coded dosing key, the at least one color-coded dosing key being removeably attached to the unit dose geometry such that the motion of the plunger is restricted when said dosing key contacts the proximal end of the barrel.
11. The apparatus of claim 1 further comprising at least one labeled dosing key, the at least one labeled dosing key being removeably attached to the unit dose geometry such that the motion of the plunger is restricted when said dosing key contacts the proximal end of the barrel.
12. An apparatus for controlling and visually and tactilely communicating the administration of discrete unit doses and fractional unit doses of material dispensed from a syringe, the apparatus comprising: a barrel having an interior and adapted to contain a liquid within said interior of the barrel, the barrel comprising a distal end, a proximal end, and a flange; a plunger having an exterior and longitudinal axis, said plunger configured to be inserted into the proximal end of the barrel and being moveable within the interior of said barrel such that liquid within the barrel is advanced and delivered from the distal end of the barrel when force is applied to the plunger, said plunger exterior comprising a unit dose geometry along the longitudinal axis of said plunger corresponding to a plurality of unit doses and fractional unit doses of material; and a dosage limiting key wherein said dosage limiting key is placed at a desired point along the unit dose geometry to deliver a selected unit dose or fractional unit dose of liquid and wherein said dosage limiting key stops the advancement of the plunger when it contacts the flange, thereby preventing further delivery of liquid from the barrel and providing visual and tactile feedback with each administered unit dose or fractional unit dose of liquid.
13. An apparatus for controlling and visually, audibly, and tactilely communicating the quantity of material dispensed from a syringe, the apparatus comprising: a barrel comprising an interior and a flange and adapted to contain a liquid within said interior of the barrel, the barrel further comprising a distal end, a proximal end, and an engagement element secured about said flange; a plunger configured to be inserted into the proximal end of the barrel, said plunger being moveable within the interior of said barrel such that liquid within the barrel is advanced and delivered from the distal end of said barrel when force is applied to the plunger, said plunger comprising a unit dose geometry, wherein said unit dose geometry comprises a geometric profile corresponding to a desired unit dose of material to be administered and wherein said unit dose geometry recurrently engages and disengages with the barrel engagement element as the plunger advances within the barrel, said recurrent engagement creating visual, audible and tactile feedback with each administered unit dose.
14. The apparatus of claim 13 wherein the engagement element is comprised of at least two mating sections and wherein said at least two mating sections comprise a set of deformable tabs that wedge said flange within the at least two mating sections.
15. The apparatus of claim 13 wherein the engagement element is comprised of at least two mating sections and wherein the at least two mating sections are mechanically fastened to one another about the flange.
16. The apparatus of claim 13 wherein the engagement element is comprised of at least two mating sections and wherein the at least two mating sections are adhered to one another about the flange.
17. The apparatus of claim 13 wherein the engagement element is comprised of at least two mating sections and wherein the at least two mating sections are fused to one another about the flange.
18. A method for controlling and visually, audibly, and tactilely communicating a quantity of material dispensed from a syringe, the method comprising the steps of: (a) Selecting a desired unit dose of liquid to be dispensed by a syringe; (b) Selecting a plunger comprising a longitudinal axis and an exterior; (c) Selecting a barrel comprising an interior; (d) Calculating the required length of travel of the plunger within the selected barrel to deliver the desired unit dose of liquid; (e) Creating a series of discrete unit dose prominences wherein the distance between each adjacent prominences corresponds to the required length of travel of the plunger for each unit dose; (f) Incorporating said unit dose prominences along or about the longitudinal axis of the plunger exterior; (g) Creating an engagement element for recurrently engaging and disengaging with the unit dose prominences on the plunger; (h) Incorporating said engagement element about the barrel or within the barrel interior; (i) Introducing a desired liquid into the barrel interior; (j) Inserting a plunger into the proximal end of the barrel; (k) Advancing the plunger within the barrel such that the series of unit dose prominences recurrently engage and disengage with the engagement element thereby generating audible, visual and tactile cues.
19. The apparatus of claim 18 wherein the series of unit dose prominences is comprised of a series of peaks and valleys.
20. The apparatus of claim 18 wherein the series of unit dose prominences is comprised of a series of uniformly spaced threads and wherein a channel bisects said threads along the longitudinal axis of said plunger.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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REFERENCE NUMERAL LISTING
[0056] 5 Syringe Assembly [0057] 10 Modified Plunger [0058] 15 Syringe Barrel [0059] 18 Engagement Mechanism [0060] 20 Clip Assembly [0061] 25 Flange [0062] 30 Female Clip Section [0063] 35 Male Clip Section [0064] 40 Deformable Tabs [0065] 45 Fastening Means [0066] 50 Stops [0067] 55 Catch Plates [0068] 60 Plunger Threads [0069] 65 Slot/Channel/Cavity/Protrusion on Plunger [0070] 70 Longitudinal Axis of the Modified Plunger [0071] 75 Knob [0072] 80 Proximal End of Plunger [0073] 85 Plunger Tip [0074] 90 Distal (Dispensing) End of Barrel [0075] 95 Receiving Element [0076] 98 Receiving Element Cavity [0077] 100 Pin [0078] 105 Spring [0079] 108 Spring Cavity [0080] 110 Fixed Portion of Clip Assembly [0081] 115 Referential Knob Marking [0082] 120 Plunger Stop/Tooth/Prominence [0083] 125 Valley [0084] 130 Dosage Limiting Keys [0085] 135 Insertion Aperture [0086] 140 Clamping Aperture
DETAILED DESCRIPTION OF THE INVENTION
[0087] Specific terms are used for the sake of clarity in describing the embodiments below. The invention is not intended to be limited to the selected terminology and it should be understood that each specific element includes all technical equivalents operating in a similar manner to accomplish a similar function.
[0088] In this patent application, materials dispensed by syringe, including those with extremely high viscosities such as oils, syrups, polymers, adhesives, and similar substances, shall be referred to as a “liquid,” “fluid,” or “material”. For the purposes of this application a “unit dose” shall be defined as the amount of a medication administered to a patient in a single dose. It should be further appreciated that each unit dose may be broken into fractional unit doses by altering the unit dose geometry.
[0089] The device and method of the present invention 5 are comprised of a modified plunger 10 placed within the interior of a syringe barrel 15 having an engagement mechanism 18 as shown in
[0090] The engagement mechanism 18 may alternatively be housed within a clip assembly 20 that encases the flange 25 as shown in
[0091] One embodiment of the clip assembly 20 comprises a female clip section 30 and a male clip section 35 as depicted in
[0092] As previously noted, one objective of the present invention is to provide a method and mechanism to deliver repeatable quantities of liquid from the syringe barrel 15. In one embodiment, the geometric profile of the modified plunger 10 includes threads 60 and additionally includes at least one slot or channel 65 along the length of the longitudinal axis 70 of the plunger 10 as shown in
[0093] In the embodiment depicted in
[0094] While the present invention aims to provide a simple and controlled means to administer liquid within the barrel 15, it also seeks to provide a sensory experience with each unit that is delivered. These additional features improve safety by offering multiple cues to the user as each dose is dispensed. This is accomplished through intermittently complimentary profile geometries designed to build potential energy within either the receiving element 95 or the unit dose geometry of the plunger 10.
[0095] In one embodiment, a spring loaded receiving element 95 within the engagement mechanism 18 is fitted with a pin 100 that engages with the threads 60 and channel(s) 65 on the plunger 10 as shown in
[0096] As the knob 75 is rotated, pin 100 engages with and follows the contours of the root of the plunger threads 60, compressing spring 105 and thereby increasing the potential energy within the receiving element 95. When the pin 100 reaches the channel 65, spring 105 rapidly propels the receiving element 95 into the cavity, creating a sound and vibration. See
[0097] This audible “click” is accompanied by a tactile sensation as the pin 100 engages with each channel 65 on the threaded plunger 10. The knob 75 may additionally be fitted with a molded image such as the referential knob marking 115 shown in
[0098] A single longitudinal slot or channel 65 within the threaded plunger 10 corresponds to a desired unit dose. Additional slots or channels 65 may be added if fractional unit doses are desired. In other words, the number of degrees of rotation between each channel 65 corresponds to a volume of fluid dispensed from the syringe assembly 5. The channels 65 must be equidistant about the circumference of the plunger 10 to ensure equal dosing; however, the plunger 10 can conceivably include as many longitudinal channels 65 as the circumference of that plunger 10 will accommodate. The spacing of the channels 65 may therefore be customized depending on the size of the syringe being used as well as the potency of the material being administered.
[0099] The present invention is designed such that the plunger 10 will advance toward the distal (dispensing) end of the barrel 90. The profile geometry may include additional features that prevent the retraction or reverse rotation of the plunger 10. In the embodiment described above, the geometry of the pin 100 engagement with the plunger threads 60 coupled with the force exerted on the plunger 10 as it is wedged between the spring loaded receiving element 95 and the fixed portion 110 of the clip assembly 20, prevents the user from retracting or unscrewing the plunger 10 from the barrel 15. This allows the user to keep track of the doses administered and protects against inadvertent contamination of the liquid within the barrel. Inventors anticipate the addition of a recessed button, pin hole, or similar retraction mechanism to disengage the receiving element 95 from the plunger 10, such that the plunger 10 may be withdrawn from the barrel 15 if needed.
[0100] In another embodiment the modified plunger 10 profile allows for more swift administration of liquid within the barrel 15 by offering a set of tactile and auditory plunger stops or teeth 120 for each unit dose. This embodiment is preferable for those requiring rapid, multiple unit doses. Each plunger stop 120 is comprised of a profile geometry that engages with the receiving element 95. A pin 100 similar to that described in the first embodiment, moves over the profile peaks of the plunger 10 and then clicks within each valley 125. Force to the plunger 10 is transferred to the receiving element 95, causing the spring 105 to compress and allowing the pin 100 to follow the contour of the stop or tooth 120 until it is propelled into next valley 125, creating the noise and vibration to signal the administration of a unit dose.
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[0102] Each “unit dose” is determined by the distance between the valleys 125 in the profile. Plunger profiles will vary and may be customized depending on the potency of the material being administered and the size of the barrel and corresponding plunger. The desired unit dose is determined based on the volume of material to be administered and the required length of travel of the plunger required to achieve this volume. The length of travel will depend upon the size of the barrel and plunger to be used. A discrete series of prominences and cavities or channels are designed such that the distance between each set of peaks and each set of cavities is equivalent to the distance of plunger travel required to administer a unit dose. This “unit dose geometry” is incorporated along or within the longitudinal axis of the plunger as described above. The distance between the valleys 125 or channel 65 in the unit dose geometry will be shorter for more potent medications and longer for medications having reduced potency.
[0103] It should be appreciated that any number of profiles may be used to achieve the communication of unit dose such as the bell-shaped stops 120 and valleys 125 and slotted cavities depicted in
[0104] Referring now to
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[0106] In another embodiment, a plunger 10 having a unit dose geometry that allows for the attachment of one or more dosage limiting keys 130 is inserted into a barrel 15. As noted above, the user counts the number of plunger stops or teeth 120 corresponding to the desired dose via visual or tactile means and places a dosage limiting key 130 within the applicable dosing valley 125 according to their needs. The plunger 10 is depressed until the dosage limiting key 130 makes contact with the flange 25. Additional dosage limiting keys 130 with molded or printed symbols or color coding may additionally be placed on the plunger 10 to track dosing schedules and quantities. These dosage limiting key(s) 130 may be used on a modified plunger 10 having plunger stops 120 within a standard barrel 15 or they may be used in combination with a barrel 15 having an internal or external engagement mechanism 18, such as the clip assembly 20, described above.
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[0108] The dosage limiting key may also be used in threaded unit dose geometries as shown in
[0109] Inventors anticipate that the components described herein will be manufactured from durable autoclavable plastics such as polypropylene and polyethylene; however it should be recognized that any suitable material may be used.
[0110] While the above description contains many specifics, these should be considered exemplifications of one or more embodiments rather than limitations on the scope of the invention. As previously discussed, many variations are possible and the scope of the invention should not be restricted by the examples illustrated herein.