POWDER COATING SPRAY GUN RESERVOIR ASSEMBLY
20220266273 · 2022-08-25
Inventors
- Jack T. LeStrange (Macedon, NY)
- Anthony Salvatore Condello (Webster, NY, US)
- Palghat S. Ramesh (Pittsford, NY)
- Joseph Charles Sheflin (Macedon, NY, US)
- Peter John Knausdorf (Henrietta, NY, US)
Cpc classification
B05B5/1683
PERFORMING OPERATIONS; TRANSPORTING
B05B5/032
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A powder coating spray gun reservoir assembly, including a first section including a first end, a second end, and a first lateral wall extending between the first end and the second end, a second section including a third end engaged with the second end, a fourth end, and a second lateral wall extending between the third end and the fourth end, a screen removably arranged between the first section and the second section, and an agitator rotatably arranged in the first section, wherein the agitator is operatively arranged to rotate relative to the screen to displace powder from the first section to the second section.
Claims
1. A powder coating spray gun reservoir assembly, comprising: a first section including a first end, a second end, and a first lateral wall extending between the first end and the second end; a second section including a third end engaged with the second end, a fourth end, and a second lateral wall extending between the third end and the fourth end; a screen removably arranged between the first section and the second section; and, an agitator rotatably arranged in the first section, wherein the agitator is operatively arranged to rotate relative to the screen to displace powder from the first section to the second section.
2. The powder coating spray gun reservoir assembly as recited in claim 1, wherein the screen is non-rotatably connected to at least one of the first section and the second section.
3. The powder coating spray gun reservoir assembly as recited in claim 2, wherein the agitator is engaged with the screen.
4. The powder coating spray gun reservoir assembly as recited in claim 3, wherein the agitator comprises: a shaft; and, at least one first blade connected to the shaft and operatively arranged to rotatably engage the screen.
5. The powder coating spray gun reservoir assembly as recited in claim 4, wherein the agitator further comprises at least one second blade connected to the shaft and axially spaced apart from the at least one first blade.
6. The powder coating spray gun reservoir assembly as recited in claim 1, further comprising a nozzle connected to the fourth end, wherein the nozzle decreases in diameter in a first axial direction away from the fourth end.
7. The powder coating spray gun reservoir assembly as recited in claim 1, wherein the second section is removably connected to the first section.
8. The powder coating spray gun reservoir assembly as recited in claim 1, further comprising a cap removably connected to the first end.
9. The powder coating spray gun reservoir assembly as recited in claim 8, further comprising an air inlet arranged in the cap.
10. The powder coating spray gun reservoir assembly as recited in claim 9, wherein the air inlet is operatively arranged to direct an air stream into the first section in a first axial direction.
11. The powder coating spray gun reservoir assembly as recited in claim 1, further comprising an air inlet arranged in the second lateral wall.
12. The powder coating spray gun reservoir assembly as recited in claim 11, wherein the air inlet is operatively arranged to direct an air stream into the second section in a first circumferential direction.
13. The powder coating spray gun reservoir assembly as recited in claim 1, further comprising a corona charging device arranged in the second section to charge the powder.
14. The powder coating spray gun reservoir assembly as recited in claim 1, wherein at least one of the screen and the agitator comprises polytetrafluoroethylene (PTFE) and is operatively arranged to triboelectrically charge the powder.
15. A powder coating spray gun reservoir assembly, comprising: a first section including a first end, a second end, and a first lateral wall extending between the first end and the second end; a second section including a third end engaged with the second end, a fourth end, and a second lateral wall extending between the third end and the fourth end; a nozzle connected to the fourth end, the nozzle decreasing in diameter in a first axial direction; a screen removably secured between the first section and the second section; an agitator rotatably arranged in the first section, the agitator including: a shaft; and, at least one first blade connected to the shaft and operatively arranged to engage the screen; and, a charging device; wherein the agitator is operatively arranged to rotate relative to the screen to displace powder from the first section to the second section.
16. The powder coating spray gun reservoir assembly as recited in claim 15, wherein the agitator further comprises at least one second blade connected to the shaft and axially spaced apart from the at least one first blade.
17. The powder coating spray gun reservoir assembly as recited in claim 15, wherein the second section is removably connected to the first section.
18. The powder coating spray gun reservoir assembly as recited in claim 15, further comprising an air inlet operatively arranged to direct an air stream into at least one of the first section and the second section.
19. The powder coating spray gun reservoir assembly as recited in claim 15, wherein the charging device comprises a corona charging device operatively arranged to charge the powder.
20. The powder coating spray gun reservoir assembly as recited in claim 19, further comprising an output connected to the nozzle, wherein the corona charging device is arranged in the outlet.
21. The powder coating spray gun reservoir assembly as recited in claim 20, wherein the corona charging device comprises: a tube extending radially into the outlet; and, an electrode arranged in the tube, wherein an air stream is directed through the tube along the electrode to ionize powder passing through the outlet.
22. The powder coating spray gun reservoir assembly as recited in claim 15, wherein the charging device comprises at least one element operatively arranged to triboelectrically charge the powder.
23. The powder coating spray gun reservoir assembly as recited in claim 22, wherein at least one of the screen and the agitator comprises polytetrafluoroethylene (PTFE) and is operatively arranged to triboelectrically charge the powder.
24. A method of fluidizing powder for use in a powder coating spray gun, the method comprising: storing un-sifted powder in a first section; using an agitator, sifting the un-sifted powder through a screen to form sifted powder in a second section; and, injecting an air stream into at least one of the un-sifted powder and the sifted powder.
25. The method as recited in claim 24, further comprising: charging the sifted powder using a corona charging device arranged proximate the second section.
26. The method as recited in claim 24, further comprising: charging the un-sifted powder and/or the sifted powder triboelectrically using at least one of the screen and the agitator.
27. The method as recited in claim 24, wherein the step of storing un-sifted powder in the first section comprises: storing a first un-sifted powder in the first section, the first un-sifted powder having a first color; and, storing a second un-sifted powder in the first section, the second un-sifted powder having a second color, the second color being different than the first color.
28. The method as recited in claim 24, further comprising: using the agitator, mixing the first un-sifted powder and the second un-sifted powder to form a third un-sifted powder, the third un-sifted powder having a third color, the third color being different than the first color and the second color.
29. The method as recited in claim 24, wherein the step of sifting the un-sifted powder through the screen to form the sifted powder comprises: using the agitator, mixing the first un-sifted powder and the second un-sifted powder to form a third un-sifted powder, the third un-sifted powder having a third color, the third color being different than the first color and the second color; and, using the agitator, sifting the third un-sifted powder through the screen to form the sifted powder in the second section.
30. The method as recited in claim 24, wherein the step of sifting the un-sifted powder through the screen to form the sifted powder comprises: using the agitator and the screen, mixing and sifting the first un-sifted powder and the second un-sifted powder to form the sifted powder in the second section, the sifted powder having a third color, the third color being different than the first color and the second color.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which:
[0021]
[0022]
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[0029]
DETAILED DESCRIPTION
[0030] At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements. It is to be understood that the claims are not limited to the disclosed aspects.
[0031] Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the claims.
[0032] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure pertains. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the example embodiments. The assembly of the present disclosure could be driven by hydraulics, electronics, pneumatics, and/or springs.
[0033] It should be appreciated that the term “substantially” is synonymous with terms such as “nearly,” “very nearly,” “about,” “approximately,” “around,” “bordering on,” “close to,” “essentially,” “in the neighborhood of,” “in the vicinity of,” etc., and such terms may be used interchangeably as appearing in the specification and claims. It should be appreciated that the term “proximate” is synonymous with terms such as “nearby,” “close,” “adjacent,” “neighboring,” “immediate,” “adjoining,” etc., and such terms may be used interchangeably as appearing in the specification and claims. The term “approximately” is intended to mean values within ten percent of the specified value.
[0034] It should be understood that use of “or” in the present application is with respect to a “non-exclusive” arrangement, unless stated otherwise. For example, when saying that “item x is A or B,” it is understood that this can mean one of the following: (1) item x is only one or the other of A and B; (2) item x is both A and B. Alternately stated, the word “or” is not used to define an “exclusive or” arrangement. For example, an “exclusive or” arrangement for the statement “item x is A or B” would require that x can be only one of A and B. Furthermore, as used herein, “and/or” is intended to mean a grammatical conjunction used to indicate that one or more of the elements or conditions recited may be included or occur. For example, a device comprising a first element, a second element and/or a third element, is intended to be construed as any one of the following structural arrangements: a device comprising a first element; a device comprising a second element; a device comprising a third element; a device comprising a first element and a second element; a device comprising a first element and a third element; a device comprising a first element, a second element and a third element; or, a device comprising a second element and a third element.
[0035] Moreover, as used herein, the phrases “comprises at least one of” and “comprising at least one of” in combination with a system or element is intended to mean that the system or element includes one or more of the elements listed after the phrase. For example, a device comprising at least one of: a first element; a second element; and, a third element, is intended to be construed as any one of the following structural arrangements: a device comprising a first element; a device comprising a second element; a device comprising a third element; a device comprising a first element and a second element; a device comprising a first element and a third element; a device comprising a first element, a second element and a third element; or, a device comprising a second element and a third element. A similar interpretation is intended when the phrase “used in at least one of:” is used herein. Furthermore, as used herein, “and/or” is intended to mean a grammatical conjunction used to indicate that one or more of the elements or conditions recited may be included or occur. For example, a device comprising a first element, a second element and/or a third element, is intended to be construed as any one of the following structural arrangements: a device comprising a first element; a device comprising a second element; a device comprising a third element; a device comprising a first element and a second element; a device comprising a first element and a third element; a device comprising a first element, a second element and a third element; or, a device comprising a second element and a third element.
[0036] Referring now to the figures,
[0037] Section 20 is generally tubular and comprises end 22, end 24, and lateral wall 26. In some embodiments, and as shown in
[0038] Section 50 is generally tubular and comprises end 52, end 54, and lateral wall 56. In some embodiments, section 50 is a cylindrical tube. However, it should be appreciated that section 50 may comprise any cross-sectional geometry suitable for enclosing sifted powder 92 and, in some embodiments, allowing rotation of screen 40 relative to agitator 30, for example, ovular, triangular, rectangular, square, ellipsoidal, etc. End 52 is removably connected to end 24.
[0039] Screen 40 is generally a plate including a plurality of apertures therein. Screen 40 may be, for example a perforated plate or cylinder or a meshed wire or cloth fabric. In some embodiments, screen 40 generally comprises rim 42 and mesh 44. Rim 42 is generally a rigid structure that is non-rotatably connected to at least one of section 20 and section 50. In some embodiments, wherein agitator 30 is non-rotatably connected to section 20, rim 42 may be rotatably connected to section 20 and/or section 50. In some embodiments, mesh 44 is non-rotatably connected to at least one of section 20 and section 50. Screen 40 is arranged between section 20 and section 30. In some embodiments, screen 40 is non-rotatably connected to and arranged radially within lateral wall 26 of section 20. In some embodiments, screen 40 is non-rotatably connected to and arranged radially within lateral wall 56 of section 50. In some embodiments, screen 40 abuts against both end 24 of section 20 and end 52 of section 50. It should be appreciated that screen section 20 is removably connected between or to at least one of sections 20 and 50. Furthermore, section 20 is removably connected to section 50. This enables screen 40 to be easily removed from reservoir assembly 10 such that it can be cleaned (e.g., if the powder color needs changing).
[0040] Agitator 30 is rotatably arranged in section 20 atop of screen 40. Agitator 30 comprises shaft 32 and at least one blade, for example blades 34A-D. Shaft 32 is non-rotatably connected to blades 34A-D and extends out of section 20 past end 22 in axial direction AD2. In some embodiments, shaft 32 extends through a hole in cap 23. In some embodiments, shaft 32 is connected to a motor or other automated rotation mechanism operatively arranged to rotated shaft 32 and thus blades 34A-D. Blades 34A-D are arranged proximate to, engage, and/or abut against screen 40. As blades 34A-D rotate, they force un-sifted powder 90 through the apertures in screen 40 at a predetermined rate. For example, slow rotation of blades 34A-D force un-sifted powder 90 through screen 40 at a slow rate and fast rotation of blades 34A-D force un-sifted powder 92 through screen 40 at a fast rate. Rotation of blades 34A-D also break up powder clumps and agglomerates.
[0041] In some embodiments, reservoir assembly 10 further comprises nozzle 60. Nozzle 60 is generally tubular and comprises end 62, end 64, and lateral wall 66. End 62 is connected to end 54. Outlet 70 is connected to end 64. In some embodiments, nozzle 60 is conical or frusto-conical and decreases in diameter in axial direction AD1.
[0042] Reservoir assembly 10 further comprises air inlet 80 through which an air stream is injected. As shown in
[0043] To operate reservoir assembly 10, un-sifted powder 90 is loaded into section 20 and cap 23 is secured to end 22. Air is injected into section 20 via air inlet 80 and agitator 30 is displaced in a circumferential direction relative to screen 40 (e.g., circumferential direction CD1 or circumferential direction CD2). Rotation of blades 34A-D displaces un-sifted powder 90 over mesh 44 of screen 40. Powder 90 falls through screen 40 as sifted powder 92 which mixes with air and fluidizes. Sifted powder 92 then exits reservoir assembly 10 through nozzle 60 and outlet 70, upon which it enters the powder coating spray gun. The powder coating spray gun further fluidizes and/or imparts a charge (e.g., negative charge) to sifted powder 92 and sprays it towards the grounded object to be coated (i.e., the workpiece). As is known in the art, charging of the powder may occur via corona or electrostatic charging, or triboelectric or friction charging.
[0044]
[0045] Reservoir assembly 12 further comprises at least one blade, for example blades 36A-B, non-rotatably connected to shaft 32 and spaced apart from blades 34A-D in axial direction AD2. Blades 36A-B are operatively arranged to break up powder clumps and agglomerates and maintain displacement of un-sifted powder 90 in axial direction AD1, or down through screen 40. In some embodiments, and similar to a ceiling fan, blades 36A-B are rectangular in cross section and are angled in order to force material downward in axial direction AD1. An example of such blade design will be described in greater detail with respect to
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[0047] In some embodiments, as an alternative (or in addition to) the corona charging mechanism shown in
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[0052] The present disclosure also provides a method for fluidizing powder for use in a powder coating spray gun. In a first step, un-sifted powder 90 is loaded into and/or stored in first section 20. As previously described, cap 23 may then be secured to end 22 to enclose un-sifted powder 90 in section 20. Agitator 30 is then (rotatably) displaced relative to screen 40 in order to sift un-sifted powder 90 through screen 40, thereby forming sifted powder 92 in section 50. The sifting step removes clumps and agglomerates in un-sifted powder 90. The sifting step also helps in the fluidization process by separating powder particles and “sprinkling” them into air in section 50.
[0053] In some embodiments, an air stream is injected into the powder. For example, as shown in
[0054] In some embodiments, the powder is charged. For example, as shown in
[0055] It will be appreciated that various aspects of the disclosure above and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
LIST OF REFERENCE NUMERALS
[0056] 10 Powder coating spray gun reservoir assembly [0057] 12 Powder coating spray gun reservoir assembly [0058] 14 Powder coating spray gun reservoir assembly [0059] 20 Section [0060] 22 End [0061] 23 Cap [0062] 24 End [0063] 26 Wall [0064] 30 Agitator [0065] 32 Shaft [0066] 34A Blade [0067] 34B Blade [0068] 34C Blade [0069] 34D Blade [0070] 36A Blade [0071] 36B Blade [0072] 40 Screen [0073] 42 Rim [0074] 44 Screen [0075] 50 Section [0076] 52 End [0077] 54 End [0078] 56 Wall [0079] 60 Nozzle [0080] 62 End [0081] 64 End [0082] 66 Wall [0083] 70 Outlet [0084] 80 Air inlet [0085] 82 Air inlet [0086] 90 Un-sifted powder [0087] 92 Sifted powder [0088] 94 Charged powder [0089] 100 Corona tube [0090] 102 Corona electrode [0091] 104 Corona air supply [0092] 200 Chart [0093] A1 Arrow [0094] A2 Arrow [0095] AD1 Axial direction [0096] AD2 Axial direction [0097] CD1 Circumferential direction [0098] CD2 Circumferential direction [0099] RD1 Radial direction [0100] RD2 Radial direction