SHAPE MEMORY ALLOY SEAL BLADDER CLAMP RINGS
20220259957 · 2022-08-18
Assignee
Inventors
Cpc classification
F04D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B43/128
FIXED CONSTRUCTIONS
F04D29/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B43/12
FIXED CONSTRUCTIONS
F04D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An electrical submersible pump assembly has a seal section housing for coupling between a motor and a pump of the assembly. A bladder has an opening sized to slide over an adapter in the seal section housing. A clamp ring is formed of a shape memory alloy selected to create an expanded condition inner diameter when at a room temperature, enabling the clamp ring to be inserted over the bladder opening during assembly. When heated to a selected elevated temperature, the clamp ring contracts and tightly secures the opening around the adapter. The shape memory alloy of the clamp ring also causes the contracted condition inner diameter to expand when chilled to a selected low temperature. Maximum and minimum diameters of the contracted ring are based on an amount of bladder compression that achieves sealing without damage to the bladder.
Claims
1. An electrical submersible pump assembly comprising: a motor, a pump coupled to the motor; and a seal section mounted between the motor and the pump, the seal section comprising: an axis, an annular adapter circumscribing the axis, a bladder having a bladder end mounted over an outer surface of the adapter, the bladder formed from an elastomeric material, a fluid in the bladder having a fluid pressure, a clamp ring disposed on an outer surface of the bladder end, the clamp ring formed from a shape memory alloy, the clamp ring configured to change in response to a change in temperature between an uncontracted condition and a contracted condition to compress a portion of the bladder end and define an interface between the portion and adapter, when in the uncontracted condition the clamp ring having an uncontracted diameter that is at least as great as an outer diameter of the bladder end when the bladder end is mounted over the adapter, and when in the contracted condition the clamp ring having a contracted diameter to cause at least an amount of compression in the portion of the bladder end to result in a force per unit area along the interface that is at least as great as the fluid pressure.
2. The electrical submersible pump assembly of claim 1, wherein the contracted diameter comprises a range of diameters.
3. The electrical submersible pump assembly of claim 2, wherein a maximum contracted diameter is defined by the contracted diameter that causes at least an amount of compression in the portion of the bladder end to result in a force per unit area along the interface that is at least as great as the fluid pressure.
4. The electrical submersible pump assembly of claim 3, wherein a minimum contracted diameter is defined by a contracted diameter that damages the bladder end.
5. A method of handling an electrical submersible pump assembly (“ESP”) comprising: installing an open end of a bladder over an annular adapter that is provided in a seal section of the ESP; obtaining a clamp ring having an inner diameter at least as great as an outer diameter of the end of the bladder end when installed over the adapter; and securing the end of the bladder to the adapter by contracting the inner diameter of the clamp ring to compress the bladder by at least an amount that generates a force per unit area along an interface between the bladder and adapter that equals an operating pressure inside the bladder.
6. The method of claim 5, wherein contracting the inner diameter of the clamp ring compresses the bladder by less than amount that damages the bladder.
7. The method of claim 5, wherein the clamp ring is formed from a material that comprises a shape memory alloy, and wherein contracting the inner diameter of the clamp ring comprises controlling a temperature of the clamp ring.
8. The method of claim 6, wherein the inner diameter of the clamp ring that compresses the bladder by at least an amount that results in a force per unit area along an interface between the bladder and adapter to equal an operating pressure inside the bladder defines a maximum inner diameter of the clamp ring (“D.sub.MAX”), and wherein the inner diameter of the clamp ring that compresses the bladder by less than amount that damages the bladder defines a minimum inner diameter of the clamp ring (“D.sub.MIN”).
9. The method of claim 8, further comprising selecting a shape memory alloy that when formed into a clamp ring has an initial inner diameter at least as great as an outer diameter of the end of the bladder end when installed over the adapter, and contracts to have a contracted inner diameter between D.sub.MAX and D.sub.MIN.
10. The method of claim 5, further comprising estimating the amount of compression in the bladder to generate the force per unit area that equals operating pressure inside the bladder and estimate the amount of compression in the bladder that damages the bladder.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0015] So that the manner in which the features, advantages and objects of the disclosure, as well as others which will become apparent, are attained and can be understood in more detail, more particular description of the disclosure briefly summarized above may be had by reference to the embodiment thereof which is illustrated in the appended drawings, which drawings form a part of this specification. It is to be noted, however, that the drawings illustrate only a preferred embodiment of the disclosure and is therefore not to be considered limiting of its scope as the disclosure may admit to other equally effective embodiments.
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[0028]
DETAILED DESCRIPTION OF INVENTION
[0029] The methods and systems of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The methods and systems of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout.
[0030] It is to be further understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
[0031] Referring to
[0032] A string of production tubing 21 secures to the upper end of pump 13, supporting pump 13 in a well. Production tubing 21 may be joints of tubular members with threaded ends secured together. Pump 13 discharges well fluid into the interior of production tubing 21. A power cable 23 extends alongside production tubing 21 to motor 17. Alternately, a string of continuous coiled tubing may support ESP 11 in the well. In that instance, pump 13 would discharge well fluid into the annulus surrounding the coiled tubing. The power cable would extend through the interior of the coiled tubing.
[0033]
[0034] A rotatable drive shaft 31 extends through bearings within upper and lower connectors 27, 29. Motor 17 (
[0035] A flexible element or bladder 35 has an upper opening 37 on its upper end that secures to an upper adapter 39. In this example, bladder 35 is a tubular member having an outer cylindrical wall 36, and it may be formed of many different types of elastomeric materials. Upper opening 37 comprises a tubular neck protruding upward from cylindrical wall 36 that has a smaller diameter than cylindrical wall 36. Upper adapter 39 has a cylindrical outward facing wall that receives the inner diameter of upper opening 37. Upper adapter 39 may be a tubular member secured to upper connector 27, or it could be integrally formed with upper connector 27.
[0036] Bladder 35 has a lower opening 41 on its lower end that secures to a lower adapter 43. Lower opening 41 may be considered to be a tubular neck protruding downward from bladder wall 36. Lower opening 41 may have a smaller diameter than outer cylindrical wall 36. In this example, lower opening 41 has a larger inner diameter than upper opening 37, but that could differ. Lower adapter 43 is an integral upper portion of lower connector 29 in this example. Lower adapter 43 could alternately be a separate component secured to lower connector 29. Lower adapter 43 has a cylindrical outward facing wall that receives the inner diameter of lower opening 41.
[0037] A rigid guide tube 45 extends through bladder 35 between upper and lower adapters 39, 43. Each adapter 39, 43 could alternately be secured to guide tube 45 rather than forming part of or attaching to one of the upper and lower connectors 27, 29. Guide tube 45 has a larger inner diameter than the outer diameter of drive shaft 31, defining an inner annulus. Guide tube ports 47 in guide tube 45 near its upper end communicate the inner annulus with the interior of bladder 35. Motor lubricant from motor 17 communicates with the inner annulus between guide tube 45 and drive shaft 31. The motor lubricant communicates with the interior of bladder 35 via guide tube ports 47. A well fluid port 49 in upper connector 27 admits well fluid into housing 25 on the exterior of bladder 35.
[0038] Referring to
[0039]
[0040] The material of upper clamp ring 51, including weld 55, if employed, is a shape memory (“SMA”) alloy. The SMA alloy of upper clamp ring 51 provides upper clamp ring 51 with the ability to contract from an expanded condition (
[0041] After reaching the contracted condition, upper clamp ring 51 will precisely hold its contracted inner diameter stable even if the temperature is subsequently lowered or increased from the selected high temperature during well pumping operations. Upper clamp ring 51 will hold the contracted position once achieved because of a metallurgical phase change that occurs while heating upper clamp ring 51 when it is in the expanded condition to the selected elevated temperature.
[0042] Also, the SMA material of upper clamp ring 51 may have the ability to undergo an expansion from its contracted condition back to its expanded condition if a sufficiently cold temperature is applied to upper clamp ring 51. Preferably, upper clamp ring 51 will undergo another phase change at a selected low temperature, causing upper clamp ring 51 to expand back to and retain its expanded condition. The low temperature phase change causes upper clamp ring 51 to retain the expanded condition after the low temperature is removed. Upper clamp ring 51 will hold the expanded condition until reheated to the selected high temperature. This characteristic of the SMA material enables clamp ring 51 to be installed and subsequently removed by a technician while at room temperature of 20-25 degrees C.
[0043] The selected low temperature is far below any temperature that upper clamp ring 51 would normally experience while ESP 11 is operating or while ESP 11 is out of a well, even in artic regions. Allowing a return of upper clamp ring 51 from the contracted position to the expanded position allows a technician to remove upper clamp ring 51 from bladder upper opening 37 to dissemble seal section 19 after ESP 11 has been pulled from a well. The technician may then reuse upper clamp ring 51 with a new bladder 35.
[0044] During manufacturing of upper clamp ring 51, a designer will specify a desired inner diameter while in the contracted condition, such as 3.8 inches, and a desired inner diameter while in the expanded condition, such as 4.0 inches. That difference makes the change between the metallurgical state while expanded and the metallurgical state while contracted at about 5%.
[0045] One suitable SMA alloy that will achieve and hold the expanded and contracted conditions includes 38% Titanium, 48% nickel, and 14% Niobium. This material will undergo a complete phase change to place upper clamp ring 51 in the contracted condition when heated from room temperature to about 165 degrees C. This material will undergo another phase change to return upper clamp ring 51 from the contracted condition to the expanded condition when chilled from room temperature to about minus 120 degrees C.
[0046] The manufacturer will manufacture upper clamp ring 51 to the expanded condition. A technician slides upper clamp ring 51 around bladder upper opening 37 and slides bladder upper opening 37 over upper adapter 39 while at room temperature. The technician then applies heat to upper clamp ring 51 in an amount to reach the selected high temperature that causes the phase change to place upper clamp ring 51 in the contracted position. The selected high temperature should not be high enough to cause damage to the material of bladder 35. The SMA alloy mentioned above will reach the contracted condition once heated to the selected high temperature of about 165 degrees C., although it will begin to change phase once it reaches about 50 degrees C. Once the phase has fully changed at 165 degrees C., upper clamp ring 51 will remain in the contracted condition even if ESP 11 operational temperatures are higher and lower. In some wells during operation of ESP 11, upper clamp ring 51 could reach temperatures higher than the selected high temperature of 165 degrees C.
[0047] The SMA alloy material mentioned above will cause a phase change to return to the expanded condition only when chilled to its selected low temperature of about minus 120 degrees C., which is far below any temperatures that ESP 11 would ordinarily experience. The phase change may begin at about minus 55 degrees C.
[0048] One way to heat upper clamp ring 51 after it has been placed around bladder upper opening 37 would be to place the assembly in an oven.
[0049] After ESP 11 has experienced its run life and is retrieved, a technician may then cause upper clamp ring 51 to expand to its expanded condition in order to remove upper clamp ring 51 from bladder 35. The technician may accomplish this step by chilling upper clamp ring 51 to its selected phase change low temperature. The technician may chill upper clamp ring 51 by dipping it into liquid nitrogen. At least part of upper adapter 39 and bladder 35 may also be chilled during this dipping process. After reaching the selected low temperature, upper clamp ring 51 will move back to the expanded condition. The expanded condition will remain after upper clamp ring 51 warms from the selected low temperature, enabling a technician to remove upper clamp ring 51 from bladder 39 while at room temperature. On re-installation of upper clamp ring 51, heating clamp ring 51 to the selected high temperature will again return the same upper clamp ring 51 to the contracted position. Upper adapter 39 may be re-usable as well as upper clamp ring 51. Bladder 35 is ordinarily not re-used.
[0050]
[0051] Similar to the first embodiment clamp rings 67 have expanded conditions that enable them to slide over a neck portion of bladder 61 around opening 63 while at room temperature. Subsequently, clamp rings 67 are heated to a selected elevated temperature, which causes them to contract and tightly secure lower opening 63 around lower adapter 65. In an example of removal, lower clamp rings 67 are chilled to a selected low temperature causing a phase change in the material so the rings 67 return to the expanded condition. Clamp rings 67 will remain in the expanded condition until again heated to the selected elevated temperature.
[0052] As in the first embodiment, the inner diameters of clamp rings 67 change in response to heating to the selected elevated temperature and chilling to the selected low temperature. Bladder 61 optionally has an upper opening (not shown) that secures over an upper adapter with upper clamp rings formed of a shape memory alloy and having round transverse cross-sectional shapes.
[0053] Illustrated in
[0054] A chamber 69 is defined within bladder 61 for retaining motor lubricant. Further in this example, the bladder 61 is in an uncompressed state and having a sidewall with an unconfined radial thickness t.sub.1 and unconfined diameter D.sub.1. In an example of operation pressure within chamber 69 exceeds a force per unit area along interface I between bladder 61 and adapter 65 so that along interface I a barrier is not present to retain motor lubricant inside chamber 69. In the embodiment shown in
[0055] A subsequent step of assembling seal section 19 is shown in
[0056] In a non-limiting example of selecting/designing a clamp ring 67 based on a bladder material, given values include an outer diameter of portion P when installed (such as when inserted onto retainer 65), an unconfined thickness of portion P, and properties of material making up bladder 61 (such as but not limited to elastic modulus and tensile strength). Based on the bladder 67 material properties, unconfined thickness of portion P, and outer diameter of portion P values for D.sub.MAX and D.sub.MIN are determinable. Further in this example, design criteria are established for the ring 67 that when in the expanded condition its inner diameter ID.sub.EXP be at least as great as the outer diameter of the bladder 61 when mounted on the adapter 65; and when in the contracted condition, the inner diameter ID.sub.CON of the clamp ring 67 be between D.sub.MAX and D.sub.MIN. In an example of selecting a material for the clamp ring 67 a shaped memory alloy is identified that has an anticipated phase change to cause a dimensional percent change that is between ID.sub.EXP/D.sub.MAX and ID.sub.EXP/D.sub.MIN.
[0057] In alternatives, design and/or formation of a clamp ring includes those having rectangular transverse cross-sections, such as the clamp ring 51 discussed above; as well as clamp rings formed from materials other than shaped memory alloys.
[0058] While the disclosure has been shown in only two of its forms, it should be apparent to those skilled in the art that it is not so limited, but is susceptible to various changes without departing from the scope of the claims.