CYLINDRICAL ROTARY TIRE BRUSH ELEMENT WITH AN INTEGRATED WEAR INDICATOR
20220312948 · 2022-10-06
Assignee
Inventors
Cpc classification
B60S3/06
PERFORMING OPERATIONS; TRANSPORTING
A46D1/0207
HUMAN NECESSITIES
A46B9/028
HUMAN NECESSITIES
A46B15/0002
HUMAN NECESSITIES
B60S3/066
PERFORMING OPERATIONS; TRANSPORTING
A46B13/006
HUMAN NECESSITIES
International classification
A46B15/00
HUMAN NECESSITIES
Abstract
The present invention, a cylindrical rotary tire brush element with an integrated wear indicator, is intended to replace the prior art cylindrical rotary tire brush element in a prior art rotary tire brush assembly. The cylindrical rotary tire brush element with integrated wear indicator is intended as a drop-in replacement to the prior art cylindrical rotary tire brush element of a prior art rotary tire brush assembly. The invention is made from at least two homogeneous pluralities of bristles, with each homogeneous plurality of bristles having the same purpose, material, color, and specified length. At least one plurality is a cleaning bristle of a first color and first specified length. At least one plurality is an indicator bristle of a second color and a third specified length, where the second color is a highly noticeable color such as yellow, red, orange, green, or white. The third specified length is equal to the minimum acceptable actual length of the cleaning bristles.
Claims
1. A cylindrical rotary tire brush element with an integrated wear indicator comprising at least two homogeneous pluralities of bristles densely arranged on a cylindrical body, the cylindrical body having a cylindrical outer surface, an axis, a first end, and a second end; wherein each homogeneous plurality of bristles contains bristles having a common purpose, a common material, a common color, and a common specified length; wherein at least one of the homogeneous pluralities of bristles is a first plurality of cleaning bristles of a first color and a first specified length; wherein at least one of the homogeneous pluralities of bristles is a first plurality of indicator bristles of a second color and a third specified length; wherein the number of pluralities of cleaning bristles of a first color and first specified length is always greater than or equal to the number of pluralities of indicator bristles of a second color and third specified length; wherein the first specified length is greater than the third specified length; wherein, in use, the cylindrical body is exposed to rapid rotation about its axis, causing the tips of the bristles of the first plurality of cleaning bristles of a first color and first specified length to repeatedly contact a tire of a vehicle and shear off upon contact, slowing reducing the actual length of the bristles of the first plurality of cleaning bristles of a first color and first specified length; wherein there exists a minimum acceptable actual length for the bristles of the first plurality of cleaning bristles at which the cleaning bristles are able to perform their essential function of cleaning tires; and wherein the third specified length is the minimum acceptable actual length.
2. The cylindrical rotary tire brush element with an integrated wear indicator of claim 1, wherein the indicator bristles are a material consisting essentially of a polymer selected from a list of polyethylene (“PE”), polypropylene (“PP”), and nylon, together with a colorant.
3. The cylindrical rotary tire brush element with an integrated wear indicator of claim 1, wherein the cleaning bristles are a material consisting essentially of a polymer selected from a list of PE, PP, and nylon, together with a colorant
4. The cylindrical rotary tire brush element with an integrated wear indicator of claim 3, wherein the first color is black.
5. The cylindrical rotary tire brush element with an integrated wear indicator of claim 4, wherein the second color is one of yellow, red, orange, and green.
6. The cylindrical rotary tire brush element with an integrated wear indicator of claim 5, further comprising a second plurality of cleaning bristles of a first color and a first specified length and wherein the first plurality of indicator bristles of a second color and third specified length is arranged as a narrow band between the first plurality of cleaning bristles of a first color and first specified length and the second plurality of cleaning bristles of a first color and first specified length.
7. The cylindrical rotary tire brush element with an integrated wear indicator of claim 6, further comprising a third plurality of cleaning bristles of a first color and a first specified length; and a second plurality of indicator bristles of a second color and third specified length; wherein the second plurality of indicator bristles of a second color and third specified length is arranged as a narrow band between the second plurality of cleaning bristles of a first color and first specified length and the third plurality of cleaning bristles of a first color and first specified length.
8. The cylindrical rotary tire brush element with an integrated wear indicator of claim 7, further comprising a fourth plurality of cleaning bristles of a first color and a first specified length; and a third plurality of indicator bristles of a second color and third specified length; wherein the third plurality of indicator bristles of a second color and third specified length is arranged as a narrow band between the third plurality of cleaning bristles of a first color and first specified length and the fourth plurality of cleaning bristles of a first color and first specified length.
9. The cylindrical rotary tire brush element with an integrated wear indicator of claim 8, further comprising a fifth plurality of cleaning bristles of a first color and a first specified length; and a fourth plurality of indicator bristles of a second color and third specified length; wherein the fourth plurality of indicator bristles of a second color and third specified length is arranged as a narrow band between the fourth plurality of cleaning bristles of a first color and first specified length and the fifth plurality of cleaning bristles of a first color and first specified length.
10. The cylindrical rotary tire brush element with an integrated wear indicator of claim 6, further comprising a first plurality of cleaning bristles of a first color and second specified length; a third plurality of cleaning bristles of a first color and a first specified length; a fourth plurality of cleaning bristles of a first color and a first specified length; and a second plurality of cleaning bristles of a second color and third specified length; wherein the second plurality of indicator bristles of a second color and third specified length is arranged as a narrow band between the third plurality of cleaning bristles of a first color and first specified length and the fourth plurality of cleaning bristles of a first color and first specified length; and wherein the first plurality of cleaning bristles of a first color and a second specified length is immediately adjacent to two pluralities of cleaning bristles of a first color and first specified length.
11. The cylindrical rotary tire brush element with an integrated wear indicator of claim 10, further comprising a second plurality of cleaning bristles of a first color and second specified length; a fifth plurality of cleaning bristles of a first color and a first specified length; a sixth plurality of cleaning bristles of a first color and a first specified length; and a third plurality of indicator bristles of a second color and third specified length; wherein the third plurality of indicator bristles of a second color and third specified length is arranged as a narrow band between the fifth plurality of cleaning bristles of a first color and first specified length and the sixth plurality of cleaning bristles of a first color and first specified length; and wherein the second plurality of cleaning bristles of a first color and a second specified length is immediately adjacent to two pluralities of cleaning bristles of a first color and first specified length.
12. The cylindrical rotary tire brush element with an integrated wear indicator of claim 11, wherein the second specified length is shorter than the first specified length.
13. A method for making a cylindrical rotary tire brush element with an integrated wear indicator comprising the steps of selecting a first plurality of cleaning bristles of a first color and first specified length; populating a u-channel with a first end and a second end with the first plurality of cleaning bristles of a first color and a first specified length; capturing the first plurality of cleaning bristles of a first color and first specified length in the u-channel using a retention member; selecting a first plurality of indicator bristles of a second color and third specified length; populating the u-channel with the first plurality of indicator bristles of a second color and third specified length so that the first plurality of indicator bristles of a second color and third specified length immediately follow the first plurality of cleaning bristles of a first color and first specified length; capturing the first plurality of indicator bristles of a second color and third specified length in the u-channel using a retention member; selecting a second plurality of cleaning bristles of a first color and first specified length; populating the u-channel with the second plurality of cleaning bristles of a first color and a first specified length so that the second plurality of cleaning bristles of a first color and first specified length immediately follow the first plurality of indicator bristles of a second color and third specified length; capturing the second plurality of cleaning bristles of a first color and first specified length in the u-channel using a retention member; crimping closed the u-channel so that the bristles and retention member are permanently captured within the u-channel, creating a u-channel assembly; welding the first end of the populated u-channel assembly to a first edge of a cylindrical outer surface of a cylindrical body; wrapping the u-channel in a tight helix around a cylindrical outer surface of a cylindrical body, fully populating the cylindrical outer surface with bristles; and welding the second end of the populated u-channel assembly to a second edge of the cylindrical outer surface of the cylindrical body.
14. The method for making a cylindrical rotary tire brush element with an integrated wear indicator of claim 13 comprising the further steps, inserted immediately prior to crimping closed the u-channel: selecting a second plurality of indicator bristles of a second color and third specified length; populating the u-channel with the second plurality of indicator bristles of a second color and third specified length so that the second plurality of indicator bristles of a second color and third specified length immediately follow the second plurality of cleaning bristles of a first color and first specified length; capturing the second plurality of indicator bristles of a second color and third specified length in the u-channel using a retention member; selecting a third plurality of cleaning bristles of a first color and first specified length; populating the u-channel with the third plurality of cleaning bristles of a first color and a first specified length so that the third plurality of cleaning bristles of a first color and first specified length immediately follow the second plurality of indicator bristles of a second color and third specified length; and capturing the third plurality of cleaning bristles of a first color and first specified length in the u-channel using a retention member.
15. The method for making a cylindrical rotary tire brush element with an integrated wear indicator of claim 14 comprising the further steps, inserted immediately prior to crimping closed the u-channel: selecting a third plurality of indicator bristles of a second color and third specified length; populating the u-channel with the third plurality of indicator bristles of a second color and third specified length so that the third plurality of indicator bristles of a second color and third specified length immediately follow the third plurality of cleaning bristles of a first color and first specified length; capturing the third plurality of indicator bristles of a second color and third specified length in the u-channel using a retention member; selecting a fourth plurality of cleaning bristles of a first color and first specified length; populating the u-channel with the fourth plurality of cleaning bristles of a first color and a first specified length so that the fourth plurality of cleaning bristles of a first color and first specified length immediately follow the third plurality of indicator bristles of a second color and third specified length; and capturing the fourth plurality of cleaning bristles of a first color and first specified length in the u-channel using a retention member.
16. The method for making a cylindrical rotary tire brush element with an integrated wear indicator of claim 13 comprising the further steps, inserted immediately prior to crimping closed the u-channel: selecting a first plurality of cleaning bristles of a first color and a second specified length; populating the u-channel with the first plurality of cleaning bristles of a first color and a second specified length so that the first plurality of cleaning bristles of a first color and a second specified length immediately follow the second plurality of cleaning bristles of a first color and a first specified length; capturing the first plurality of cleaning bristles of a first color and second specified length in the u-channel using a retention member; selecting a third plurality of cleaning bristles of a first color and first specified length; populating the u-channel with the third plurality of cleaning bristles of a first color and a first specified length so that the third plurality of cleaning bristles of a first color and first specified length immediately follow the first plurality of cleaning bristles of a first color and second specified length; capturing the third plurality of cleaning bristles of a first color and first specified length in the u-channel using a retention member. selecting a second plurality of indicator bristles of a second color and third specified length; populating the u-channel with the second plurality of indicator bristles of a second color and third specified length so that the second plurality of indicator bristles of a second color and third specified length immediately follow the third plurality of cleaning bristles of a first color and first specified length; capturing the second plurality of indicator bristles of a second color and third specified length in the u-channel using a retention member; selecting a fourth plurality of cleaning bristles of a first color and first specified length; populating the u-channel with the fourth plurality of cleaning bristles of a first color and a first specified length so that the fourth plurality of cleaning bristles of a first color and first specified length immediately follow the second plurality of indicator bristles of a second color and third specified length; capturing the fourth plurality of cleaning bristles of a first color and first specified length in the u-channel using a retention member; selecting a second plurality of cleaning bristles of a first color and a second specified length; populating the u-channel with the second plurality of cleaning bristles of a first color and a second specified length so that the second plurality of cleaning bristles of a first color and a second specified length immediately follow the fourth plurality of cleaning bristles of a first color and a first specified length; and capturing the second plurality of cleaning bristles of a first color and second specified length in the u-channel using a retention member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The present invention is illustrated with 11 figures on 8 sheets. The accompanying drawings are incorporated in and constitute a part of this disclosure. The figures are intended to illustrate various embodiments of the invention. The present invention is a cylindrical rotary tire brush element with an integrated wear indicator.
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DETAILED DESCRIPTION
[0037] This description is intended to disclose the present invention, a cylindrical rotary tire brush element with an integrated wear indicator. The cylindrical rotary tire brush element with integrated wear indicator is intended to be a drop-in replacement in a prior art rotary tire brush assembly for a prior art cylindrical rotary tire brush element. This description is not intended to limit the scope of the claimed subject matter. Certain terminology is used in the following description for convenience only and is not limiting. The article “a” is intended to include one or more items, and where only one item is intended the term “one” or similar language is used. To assist in the description of the present invention, words such as before, after, first, second, near, far, short, long, top, bottom, side, upper, lower, front, rear, inner, outer, right and left are used to describe the relative sequence, order, proximity, size, and orientation of aspects of the present invention, a rotary tire brush with an integrated wear indicator. The terminology includes the words above specifically mentioned, derivatives thereof, and words of similar import. Once a numbered element is described within this Detailed Description, it may be referred to with respect to other figures.
[0038] A prior art rotary tire brush assembly used in a carwash is comprised of a cylindrical rotary tire brush element; at least two spindles; at least two bearings; a rotary motor; and a power source. One or more couplers may be used to connect multiple cylindrical rotary tire brush element using additional spindles and bearings.
[0039] The present invention, a cylindrical rotary tire brush element with an integrated wear indicator, is intended to replace the prior art cylindrical rotary tire brush element in a prior art rotary tire brush assembly. The cylindrical rotary tire brush element with integrated wear indicator is intended as a drop-in replacement to the prior art cylindrical rotary tire brush element of a prior art rotary tire brush assembly.
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[0041] In
[0042] In
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[0045] Material selection for the bristles is important here. The color of the indictor bristles 102 should be embedded within the material, not merely applied after the bristle 102 is fabricated, such as painting. The indicator bristles 102 cannot mark or discolor the vehicle 200 tires 201 in any way. As a result, the indicator bristles 102 will typically be extruded from a material consisting essentially a polymer selected from a list of PE, PP, and nylon, together with a colorant. In other words, the indicator bristles 102 may be PE; PP; nylon; or a composition of PE-PP; PE-nylon; PP-nylon; or PE-PP-nylon. The colorant, such as yellow or red, is embedded in the bristle 102 material prior to its extrusion. In this way, the material will not mark the tires 201 of the vehicle 200. From an economic perspective, the cleaning bristles 10, 11 can be made from the same materials with the addition of a black colorant, so that the extruded cleaning bristles 10, 11 are black.
[0046] The cylindrical rotary tire brush element with an integrated wear indicator 100 is comprised of a cylindrical body 19 having a cylindrical surface, a first end 18, a second end, at least a first plurality of cleaning bristles 10 of a first color and a first specified length 99; and at least a first plurality of indicator bristles 102 having a second color and a third specified length 97 arranged around and attached to the cylindrical body 19, which act as a wear indicator. The first plurality of cleaning bristles 10, 110 of a first color and a first specified length 99 and the first plurality of indicator bristles 102 of a second color and a third specified length 97 are tightly packed and cover almost the entirety of the cylindrical body 19. The first plurality of indicator bristles 102 having a second color and third specified length 97 are typically arranged in a narrow radial band.
[0047]
[0048] The bristles 10, 110, 210, 310, 410 of the pluralities of cleaning bristles 10, 110, 210, 310, 410 of a first color and first specified length 99 are typically black or charcoal gray. Cleaning bristles 10, 110, 210, 310, 410 of a first color make up the vast majority of bristles in the present invention 100. The pluralities of indicator bristles 102, 202, 302, 402 of a second color and third specified length 97 are bright yellow in color. The pluralities of indicator bristles 102, 202, 302, 402 of a second color and third specified length 97 are arranged in narrow bands between the pluralities of 10, 110, 210, 310, 410 of a first color and first specified length 99. In an alternative embodiment, the second color can be bright red. In yet another alternative embodiment, the second color can be bright orange. In yet another alternative embodiment, the second color can be a bright green. In yet another alternative embodiment, the second color can be white. Although the second color could conceivable be blue, purple, or even brown, these colors do not work as well from a visual contrast point of view.
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