Floating Room Leveling and Protection Apparatus

Abstract

A floating roof leveling and protection apparatus comprising a plurality of isolators having bases being formed of a protective material to prevent an internal metallic internal roof support leg from directly contacting a tank bottom, a body extending axially and centered therefrom, a tapered end for insertion into the roof support leg, a fluid passage, an engagement means engaging the inner perimeter of the roof support leg, and a drain and isolator spacers, whereby a user may place an isolator spacer on the isolator and insert isolators into the roof support legs of a floating roof system to adjust the height of the roof support legs to level the floating roof thereby reducing the stress placed on the floating roof as the fluid level lowers, thus preventing damage to the bottom of a tank when the fluid level is decreased and the roof support legs contact the tank's bottom.

Claims

1) A leveling and protection apparatus for use with a tank having an internal floating roof including multiple support legs supporting the roof at a minimum height above a floor of the tank, the apparatus comprising a plurality of isolators each having— a) a base means for preventing the leg from damaging the bottom of the tank, the base comprised of a protective material and defining a fluid passage there through; b) an engagement means for affixing the isolator to the bottom of a leg, the engagement means extending upwardly from the base means and defining a fluid passage therethrough in communication with the base passage; and c) a height adjustment means for adjusting the length of each leg and defining a passage therethrough, whereby, each leg is fitted with an isolator to accommodate irregularities in a bottom of the tank and providing protection preventing damage by the leg to a coating on the tank's floor.

2) The apparatus of claim 1 further comprising: a) the base means comprising a base plate having an area larger than an outer area of each hollow leg thus defining a ledge under the leg the base formed of a protective material and defining a fluid passage therethrough; b) the engagement means comprising a body extending upwardly from the base and having an area smaller than an inner area of the leg and a profile and shape sized for insertion into the bottom of the support leg, the body defining a fluid passage therethrough in communication with the base fluid passage; and c) the height adjustment means comprising a plurality of spacers, each having— i) an opening defined therethrough greater than area of body and sized to be slid onto the body to engage the base, and ii) an outer area greater than the outer area of the legs; whereby a desired length of each leg is determined, and an isolator is inserted into it with a desired height of spacers is installed thereon and engaged into each leg to adjust the height of the leg as needed to provide level, stress-free support for the roof.

3) The apparatus of claim 1 further comprising: a) the base means comprising a base plate, the base formed of a protective material and defining a fluid passage therethrough; b) the engagement means comprising a body extending upwardly from the base and having an area larger than an outer area of the leg and a profile and shape sized for engulfing the bottom of the support leg, the body defining a fluid passage therethrough in communication with the base fluid passage; and c) the height adjustment means comprising a plurality of spacers, each having— i) an outer area smaller than an inner area of the body and a sized and shape to slide into the body to engage the base, and ii) an opening defined therein not greater than the inner area of the leg; whereby a desired length of each leg is determined, and an isolator is inserted onto it with a desired height of spacers is installed therein and engaged into each leg to adjust the height of the leg as needed to provide level, stress-free support for the roof.

4) The apparatus of claim 1, where the protective material is selected from a group of a synthetic polymer, a natural polymer, wood, and cork.

5) The apparatus of claim 2, where a portion of the body is tapered for slidably engaging the inner diameter of the roof support leg.

6) The apparatus of claim 2, where spacers are provided with a range of thicknesses.

7) The apparatus of claim 2, where the spacer is split to allow for placement on the isolator without removing it from the leg.

8) The apparatus of claim 1, where the engagement means is selected from a group of ribs, threads, teeth, and magnets.

Description

DESCRIPTION OF THE DRAWINGS

[0015] FIG. 1 is a partial cross-sectional side view of a tank 100.

[0016] FIG. 2 is a top view of the floating roof 102.

[0017] FIG. 3 is a cross-sectional view of the floating roof 114 resting on the tank bottom's unlevel surface 107.

[0018] FIG. 4 is a closer cross-sectional view of the tank 100 and floating roof 114 resting on the tank bottom's unlevel surface 107.

[0019] FIG. 5 is a partial cross-sectional view of a leg 110 or 112 with an isolator 500 (not in cross section) inserted.

[0020] FIG. 6 is a cross-sectional view of both a leg 110 or 112 with an isolator 500 partially inserted and a spacer 416 installed on the isolator 500.

[0021] FIG. 7 is a top view of a spacer 416.

[0022] FIG. 8 is a side view of a spacer 416.

[0023] FIG. 9 is a side view of a leg 110 or 112 with an isolator 500 installed and resting on a striker pad 310.

[0024] FIG. 10 is a cross sectional side view of a second embodiment with an external sleeve 1004.

DETAILED DESCRIPTION OF THE INVENTION

[0025] FIG. 1 is a partial cross-sectional side view of a tank 100. The tank 100 has a fixed roof 102, which is optional for this type of tank. A shell 104 is provided to contain liquids (usually hydrocarbons) within the tank cavity 108. The tank 100 has a bottom plate 106. As shown, the bottom plate 106 has an unlevel surface 107.

[0026] A floating roof 114 is disposed within the cavity 108 and, in operation, rests on the surface of a liquid. A pontoon 116 is typically disposed around a periphery of the roof floating 114. The pontoon 116 serves multiple purposes including adding rigidity to a periphery of the floating roof 114, ensuring buoyancy, particularly if the roof should become loaded with rainwater (where a fixed roof is not present to shed rainfall). When not in operation (as shown), the floating roof 114 rests on a plurality of legs. Some of the legs penetrate the pontoon 116 and are thus called pontoon legs 110. Other legs penetrate the central floating roof deck and are called deck legs 112.

[0027] FIG. 2 is a top view of the floating roof 114 showing the location of the pontoon legs 110 and deck legs 112. The pontoon 116 can be seen adjacent to the shell 104 around a periphery of the roof 114.

[0028] FIG. 3 is a cross-sectional view of the floating roof 114. The pontoon 116 is seen adjacent to the shell 104. A pontoon leg receiver 302 extends through the pontoon 116 and receives therein a pontoon leg 110. Similarly, a deck leg receiver 306 extends through the floating roof 114 and receives therein a deck leg 112. Each of the receivers has at least two leg engagement means. See FIG. 4 for more detail. Preferably, the legs are held in place by a leg engagement means that is a penetration through the receiver receiving therein a stopper engaging the leg. Typically, the engagement means is a pin passing through corresponding holes in the receiver and the leg. It is preferable that the pin be affixed to the receiver by a chain or other similar device to ensure it is not lost upon removal from the receiver. The pin may further have a keyhole on a terminal end to retain it in the receiver by receiving therein a key such as a Cotter key or a Cotter pin or the like. Those skilled in the art will perceive a large number of other means for preventing a member received in a larger member from sliding with respect to one another such as a threaded member penetrating both or a threaded member in frictional engagement with the inner member.

[0029] At the bottom of each leg is a striker pad 310. The striker pad 310 is preferably affixed to the tank bottom 106. The striker pad 310 provides a sacrificial surface upon which each leg rests. To the extent the leg may scratch a coating on the striker pad 310, it acts as a sacrificial member preventing the bottom 106 from being eroded by friction or action of harsh chemicals.

[0030] It is preferable that the bottom 106 and the shell 104 be protected by a coating up to at least a foot above the bottom 106. The coating helps protect the metal of the shell 104 and bottom 106 from action of harsh chemicals often present in hydrocarbon storage tanks. Hydrocarbons frequently contain hydrogen sulfide. Hydrogen sulfide is corrosive to metal on its own account. Further, any water present in the tank (whether produced water entering the tank with the hydrocarbons or rainwater entering the tank) typically settles on the bottom 106 since water is typically denser than hydrocarbons. The interaction of water and hydrogen sulfide can produce extremely corrosive sulfuric acid. Sludge with higher concentrations of harsh chemicals typically builds up on the bottom 104. Sludge can reach depths of a foot or more. The coating helps prevent corrosion of the bottom 106 and shell 104 from the sludge, harsh chemicals and water.

[0031] FIG. 4 is a closer cross-sectional view of the tank 100 and floating roof 114. For the pontoon 116, the pontoon top plate 402 can be seen disposed above the floating roof 114. The pontoon leg receiver 302 can be seen penetrating the pontoon 116. The penetrations are preferably reinforced with a pontoon top reinforcer 404 and a bottom reinforcer 406. The deck leg receiver 306 penetrates the floating roof 114 and reinforced with a deck reinforcer 416 and a stability rib 414.

[0032] As previously discussed, in operation, the floating roof 114 floats on the surface of a stored liquid. To maximize the flexibility of the tank to allow for fluctuation in the stored volume, the legs are preferably positioned closer to the floating roof 114 than the legs would be when the tank is out of service. Therefore, a pin hole 410 is provided for engagement with more than one corresponding hole in a leg allowing selection of different leg positions for operational versus non-operational status. The operational status preferably provides enough space between the bottom 106 and the roof 114 to accommodate sludge buildup. If the roof 114 ever could directly rest on the sludge buildup, there is a risk that the roof would become so solidly affixed to the bottom 106 that it could not be raised again. (Loveall stated that the legs only get pulled for construction or repair.)

[0033] When switching between operational and non-operational modes, the roof 114 may be lifted by air, water or oil. To lift the roof 114, each leg preferably includes a leg hook eye 408. The roof may be pinned on high leg to let the tank be drained of product and then cleaned for inspection and repair purposes. During repair, or if a leg is to be removed for cleaning or repair, it will be a jacking device and a small mechanical lifting device to pull the leg.

[0034] At the bottom of each leg, a foot 420 rests on the striker pad 310. Shown above the foot 420 is an optional spacer 418. FIG. 5, below shows additional detail for these features.

[0035] FIG. 5 is a partial cross-sectional view of a leg 110 or 112 with an isolator 500 (not in cross section) inserted. Each leg typically defines therein a leg cavity 502. The embodiment shown in FIG. 5 comprises an isolator 500 with a body having a cross section sized and shaped to be received in the leg cavity 502. Legs are typically circular, so both the leg and the isolator 500 typically have circular cross sections. However, the legs could be square tubing, rectangular tubing or any other shape that may be desired. Whatever the shape of the leg, the isolator is adapted to engage the inner leg surface 510 and, in the embodiment shown in FIG. 5, to be received within the leg cavity 502.

[0036] The isolator 500 includes a body 506 preferably having a tapered upper end 504 to facilitate insertion and a foot 420 mounted at the other end. Defined through the isolator 500 is a continuous fluid passage shown with dashed lines. An upper portion of the body 506 defines a plurality of fins 508 thereon. As the isolator 500 is inserted, the fins 508 are deformed slightly in pressing engagement with an inner surface of the leg cavity 502. The 508 thus resist removal of the isolator 500. This pressing engagement retains the isolator 500 in place. Such ribs are used in a wide variety of applications and made from a variety of materials. Applicant incorporates by reference U.S. Pat. No. 4,810,144 for a Tube Connector issued Mar. 7, 1989 (teaching metallic ribs); U.S. Pat. No. 5,308,205 for a Plastic Retaining Peg, For Furniture Fittings issued May 3, 1994.

[0037] A spacer 418 is shown having been slidingly inserted onto the body 506. Preferably, a range of spacer sizes is provided allowing a user to more easily accommodate irregularities in the bottom 106 such as the unlevel surface 107 shown in FIG. 1. More than one spacer can provide additional accommodation for variations, and different size spacers can be combined to accommodate irregularities.

[0038] FIG. 6 is a cross-sectional view of a leg 110 or 112 with an isolator 500 partially inserted and a spacer 416 installed on the isolator 500. The lower surface 606 of the spacer 416 engages the foot 420, and the upper surface 608 of the spacer 416 engages and supports the leg 110. In cross section, the passage 602 through the foot 420 can be more clearly seen as can the communicating passage 604 through the body 506.

[0039] FIG. 7 is a top view of a spacer 416 illustrating that it is a simple ring. The upper surface 608 can be seen as the outer circumference 702 and inner circumference 704. The inner circumference 704 is preferably sized and shaped to snugly engage the body 506, and the inner circumference defines a washer hole 706 therethrough. The outer circumference 702 is preferably sized and shaped to be at least as large as the leg so that the upper surface 608 engages substantially all the bottom of the leg to support it. Similarly, FIG. 8 is a side view of a spacer 416. The lower and upper surfaces 606 and 608 can be seen.

[0040] FIG. 9 is a side view of a leg 110 or 112 with an isolator 500 installed and resting on a striker pad 310. The leg eye hook 408 is at the top of the leg 110. At its lower end, the leg 110 engages an isolator 500 with a cooperating spacer 418 visible. The spacer 418 rests on a striker pad 310. A first pin hole 902 is shown adjacent to the eye hook 408, and a second pin hole 904 is shown closer to the middle of the leg. If a pin passes through the leg pin hole 410 and through the first pin hole 902, the leg is held in a position preferred for nonoperation of a storage tank (for example for maintenance or repair). The bottom of the leg is pushed down farther from the floating roof 114, providing enough space for workers to enter the tank under the floating roof 114. If a pin passes through the leg pin hole 410 and through the second pin hole 904, it is placed in a low leg operating position, preferably ensuring just enough clearance between the floating roof 114 and the bottom 106 to accommodate the most usage of the tank in getting the oil to the lowest level without damaging the floating roof or the internal piping.

[0041] FIG. 10 is a cross-sectional side view of an alternative embodiment of the isolator 500. In this embodiment, the isolator 500 comprises a foot 1002 from which a sleeve 1004 extends up engaging an outer surface of the legs 110 or 112. The foot defines therein a passage 1008. The sleeve body 1004 grippingly engages an outer surface of the leg 110. The spacer 1006 is sized and shaped to slidingly be received within the sleeve body 1004. As with the previously described embodiment, the spacer 1006 preferably is provided in multiple thicknesses to make it easier to accommodate variations in the bottom 106. A passage is defined in the foot 1002 allowing fluid 1008 communication between the tank and the leg cavity 502.