METHODS AND APPARATUSES FOR IMPROVED ADHESIVE BONDING IN A LiDAR SYSTEM
20220317253 · 2022-10-06
Inventors
- Anan Pan (Mountain View, CA, US)
- Henghui Jiang (Mountain View, CA, US)
- Ming-hui Wu (Mountain View, CA, US)
- Youmin Wang (Mountain View, CA, US)
Cpc classification
B29L2031/34
PERFORMING OPERATIONS; TRANSPORTING
G02B27/62
PHYSICS
B29C65/4845
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
G01S7/481
PHYSICS
B29C65/48
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Aligning a detection or transmission module with an optical lens assembly on a chassis in a LiDAR system may include a transparent mounting block, for example a glass transparent mounting block. A first portion of adhesive may be applied between the transparent mounting block and the chassis, and a second portion of adhesive may be between the transparent mounting block and the detection or transmission module. Prior to curing the portions of adhesive, the detection and/or transmission module may be optically aligned with the optical lens assembly so that a path of a laser beam emitted from a laser module of the transmission module is oriented with an optical path in the optical lens assembly to a detection sensor of the detection module. The transparent mounting block allows for visual inspection of the cured first and second portions of adhesive through the transparent mounting block.
Claims
1. A method of optically aligning a detection or transmission module with an optical lens assembly in a LiDAR system, wherein the optical lens assembly is coupled to a chassis, the method comprising: orienting the detection or transmission module relative to the optical lens assembly to an optically aligned orientation wherein a path of a laser beam emitted from a laser module of the transmission module is oriented with an optical path in the optical lens assembly to a detection sensor of the detection module; applying a first portion of adhesive between a transparent mounting block and the chassis; applying a second portion of adhesive between the transparent mounting block and the detection or transmission module; translating the transparent mounting block adjacent to the oriented detection or transmission module; and curing the first and second portions of adhesive in order to fixedly couple the detection or transmission module relative to the chassis, wherein the transparent mounting block is configured to allow visual inspection of the cured first and second portions of adhesive through the transparent mounting block.
2. The method of claim 1, wherein the detection or transmission module comprises a detection module, wherein the detection module comprises a detection circuit board assembly comprising a board and the detection sensor, and a bracket, wherein the detection circuit board assembly is fixedly coupled to the bracket with screws, and wherein applying the second portion of adhesive between the transparent mounting block and the detection or transmission module comprises applying the second portion of adhesive between the transparent mounting block and the bracket.
3. The method of claim 2, wherein the bracket comprises a planar portion and a tab extending away from the planar portion, wherein translating the transparent mounting block adjacent to the oriented detection or transmission module comprises positioning a first bonding surface of the transparent mounting block against the tab with the second portion of adhesive there between.
4. The method of claim 1, wherein the detection or transmission module comprises a transmission module, wherein the transmission module comprises a transmission circuit board assembly comprising a board and the laser module, and a second chassis, wherein the transmission circuit board assembly is fixedly coupled to the second chassis with screws, and wherein applying the second portion of adhesive between the transparent mounting block and the detection or transmission module comprises applying the second portion of adhesive between the transparent mounting block and the second chassis.
5. The method of claim 4, wherein the second chassis comprises a central portion to which the transmission circuit board assembly is fixedly coupled and a tab extending away from the central portion, wherein translating the transparent mounting block adjacent to the oriented detection or transmission module comprises positioning a first bonding surface of the transparent mounting block against the tab with the second portion of adhesive there between.
6. The method of claim 1, wherein curing the first and second portions of adhesive in order to fixedly couple the detection or transmission module relative to the chassis comprises emitting ultraviolet radiation through the transparent mounting block in order to cure the first and second portions of adhesive.
7. The method of claim 1, wherein the transparent mounting block is comprised of glass.
8. The method of claim 1, wherein the transparent mounting block comprises a rectangular prism shaped body.
9. The method of claim 8, wherein the rectangular prism shaped body defines a first bonding surface with a first surface roughness, and a second face opposite the first bonding surface with a second surface roughness less than the first surface roughness, wherein the first portion of adhesive is applied between the first bonding surface and the chassis.
10. The method of claim 9, wherein the first surface roughness of the first face is defined by a plurality of grooves.
11. A LiDAR system, comprising: a chassis; an optical lens assembly coupled to a chassis, a transparent mounting block adhesively coupled to the chassis with a first portion of adhesive; and a detection or transmission module configured to be optically aligned with the optical lens assembly so that a path of a laser beam emitted from a laser module of the transmission module is oriented with an optical path in the optical lens assembly to a detection sensor of the detection module; wherein the detection or transmission module is coupled to the chassis with a second portion of adhesive between the transparent mounting block and detection or transmission module, and wherein the transparent mounting block is configured to allow visual inspection of the first and second portions of adhesive through the transparent mounting block.
12. The system of claim 11, wherein the detection or transmission module comprises a detection module, wherein the detection module comprises a detection circuit board assembly comprising a board and the detection sensor, and a bracket, wherein the detection circuit board assembly is fixedly coupled to the bracket with screws, and wherein the second portion of adhesive is between the transparent mounting block and the bracket.
13. The system of claim 12, wherein the bracket comprises a planar portion and a tab extending away from the planar portion, wherein a first bonding surface of the transparent mounting block is positioned against the tab with the second portion of adhesive there between.
14. The system of claim 11, wherein the detection or transmission module comprises a transmission module, wherein the transmission module comprises a transmission circuit board assembly comprising a board and the laser module, and a second chassis, wherein the transmission circuit board assembly is fixedly coupled to the second chassis with screws, and wherein the second portion of adhesive is between the transparent mounting block and the second chassis.
15. The system of claim 14, wherein the second chassis comprises a central portion to which the transmission circuit board assembly is fixedly coupled and a tab extending away from the central portion, wherein a first bonding surface of the transparent mounting block is positioned against the tab with the second portion of adhesive there between.
16. The system of claim 11, wherein the transparent mounting block is configured to that the first and second portions of adhesive are curable via ultraviolet radiation emitted through the transparent mounting block.
17. The system of claim 11, wherein the transparent mounting block is comprised of glass.
18. The system of claim 11, wherein the transparent mounting block comprises a rectangular prism shaped body.
19. The system of claim 18, wherein the rectangular prism shaped body defines a first bonding surface with a first surface roughness, and a second surface opposite the first bonding surface and with a second surface roughness less than the first surface roughness, wherein the first portion of adhesive is positioned between the first bonding surface and the chassis.
20. The system of claim 19, wherein the first surface roughness of the first bonding surface is defined by a plurality of grooves.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The features of the various embodiments described above, as well as other features and advantages of certain embodiments of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which:
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018] Throughout the drawings, it should be noted that like reference numbers are typically used to depict the same or similar elements, features, and structures.
DETAILED DESCRIPTION
[0019] Aspects of the present disclosure relate generally to optical alignment and improved adhesive bonding for coupling a detection module and/or transmission module to a chassis. The detection module and transmission module are optically aligned relative to an optical lens assembly and secured to a chassis with transparent mounting blocks adhesively bonded to the chassis and bonding surfaces of the detection module and transmission module. The chassis, detection module, transmission module, and optical lens assembly may be part of a LiDAR assembly, according to certain embodiments.
[0020] In the following description, various examples of improved adhesive bonding for coupling a detection module and a transmission module to a chassis are described. For purposes of explanation, specific configurations and details are set forth in order to provide a thorough understanding of the embodiments. However, it will be apparent to one skilled in the art that certain embodiments may be practiced or implemented without every detail disclosed. Furthermore, well-known features may be omitted or simplified in order to prevent any obfuscation of the novel features described herein.
[0021] The following high-level summary is intended to provide a basic understanding of some of the novel innovations depicted in the Figures and presented in the corresponding descriptions provided below.
[0022] Generally, aspects of the technology are directed to implementations of fixedly coupling a detection module and/or a transmission module to a chassis so that the respective module is optically aligned with an optical lens assembly, also coupled to the chassis. For example, a Light Detection and Ranging (LiDAR) assembly of an autonomous vehicle may include a detection module, also referred to as a receiving module (RX), and a transmission module (TX), or a combination transmission and receiving module (TX/RX). The detection module comprises a detection circuit board assembly coupled to a bracket, for example a shown in
[0023] Specifically, the present technology relates to the use of a transparent mounting block, as shown in
[0024]
[0025] The transparent mounting blocks 200 are adhesively coupled to the chassis 101, and also adhesively coupled to the detection module 300 and transmission module 400. In embodiments, no fasteners are used to secure the detection module 300 and transmission module 400 to the chassis 101, and the detection module 300 and transmission module 400 are solely coupled to the chassis 101 with adhesive via the transparent mounting blocks 200.
[0026]
[0027] The transparent mounting blocks 200 define bonding surfaces and inspection surfaces. The bonding surfaces may include characteristics for increasing adhesive bond strength relative to a polished surface. The inspection surfaces, may be polished surfaces providing an optically clear imaging path to visually inspect the bonding surfaces through the body of the transparent mounting block 200. For example, the bonding surface and underlying adhesive may be inspector by a person or via a camera. In embodiments, the surface roughness of a bonding surface of the transparent mounting block is greater than the surface roughness of an inspection surface.
[0028] In embodiments, the transparent mounting block 200 may be formed of glass, for example borosilicate glass such as BK7. In embodiments, the increased surface roughness of the bonding surfaces is formed via machining, chemical etching and/or mechanical etching. In embodiments, the increased surface roughness may be defined by a plurality of grooves on the bonding surface.
[0029] In
[0030] The bottom surface 202, which is a bonding surface, and which may be referred to as a first bonding surface, may be adhesively coupled to the chassis 101, and the one or more side surfaces 203 defining bonding surfaces may be adhesively coupled to the detection module 300 or transmission module 400.
[0031] As shown in
[0032]
[0033]
[0034] The bracket 302 may be solid and formed monolithically, for example molded and/or machined from a single piece of material. In embodiments, the bracket 302 is comprised of a metal with a high thermal conductivity, for example aluminum, copper and/or steel. Solid monolithically formed metal brackets 302 are advantageous in conducting thermal energy compared to hollow, webbed, multi-component and/or non-metal constructions.
[0035]
[0036] As shown in
[0037]
[0038] As shown in
[0039] To optically align the detection module 300 relative to the optical lens assembly 102, the detection module 300 may be manipulated about one or more of the six degrees of freedom, i.e. xyz translation and xyz rotation, and an output beam emitted from the transmission module 400 through the optical lens assembly 102 may be received by the detection sensor 304 to determine that the detection module 300, and therefore detection sensor 304, is in an optically aligned orientation.
[0040] With the detection module 300 held in place with an alignment jig and optically aligned as shown in
[0041] With the detection module 300 held in place with an alignment jig and the transparent mounting blocks 200 positioned with adhesive between the transparent mounting blocks 200 and the chassis 101, and between the transparent mounting blocks 200 and the detection module 300, as shown in
[0042] In embodiments, due to the glass composition of the transparent mounting blocks 200, heat generated by the detection module 300 may not be adequately transferred to the chassis and a thermal management block may be mounted to the chassis 101, as shown in
[0043]
[0044] As shown in
[0045] With the transmission module 400 held in place with an alignment jig and optically aligned as shown in
[0046] With the transmission module 400 held in place with an alignment jig and the transparent mounting blocks 200 positioned with adhesive between the transparent mounting blocks 200 and the chassis 101, and between the transparent mounting blocks 200 and the transmission module 400, as shown in
[0047] Other variations are within the spirit of the present disclosure. Thus, while the disclosed techniques are susceptible to various modifications and alternative constructions, certain illustrated examples thereof are shown in the drawings and have been described above in detail. It should be understood, however, that there is no intention to limit the disclosure to the specific form or forms disclosed, but on the contrary, the intention is to cover all modifications, alternative constructions and equivalents falling within the spirit and scope of the disclosure, as defined in the appended claims. For instance, any of the examples, alternative examples, etc., and the concepts thereof may be applied to any other examples described and/or within the spirit and scope of the disclosure.
[0048] The use of the terms “a” and “an” and “the” and similar referents in the context of describing the disclosed examples (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. The term “connected” is to be construed as partly or wholly contained within, attached to, or joined together, even if there is something intervening. The phrase “based on” should be understood to be open-ended, and not limiting in any way, and is intended to be interpreted or otherwise read as “based at least in part on,” where appropriate. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate examples of the disclosure and does not pose a limitation on the scope of the disclosure unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the disclosure.