HEAT-TRANSFERRING DOUBLE PIPE, INNER PIPE FOR HEAT-TRANSFERRING DOUBLE PIPE, AND MANUFACTURING METHOD THEREOF
20220290925 · 2022-09-15
Inventors
Cpc classification
F28F2210/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L9/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An inner pipe (2) is designed for a heat-transferring double pipe that exchanges heat between a fluid that flows through the interior of the inner pipe and a fluid that flows between the inner pipe and an outer pipe (10) that surrounds the inner pipe. The inner pipe has a first region (21) and a second region (22), which have transverse cross-sectional shapes that differ. The first region has a plurality of first protruding parts (211) that protrude outward and form a first recess-protrusion shape in which locations of the first protruding parts are offset helically in a longitudinal direction. The second region has a plurality of second protruding parts (221) that protrude outward and form a second recess-protrusion shape, in which locations of the second protruding parts are offset helically in the longitudinal direction. The number of second protruding parts is greater than the number of first protruding parts.
Claims
1. An inner pipe for a heat-transferring double pipe for exchanging heat between a fluid that flows through the interior of the inner pipe, which has been disposed in the interior of an outer pipe, and a fluid that flows between the inner pipe and the outer pipe, wherein: the inner pipe has a first region and a second region, which have cross-sectional shapes that differ; the first region has a plurality of first protruding parts that protrude outward and form a first recess-protrusion shape in which locations of the first protruding parts are offset helically in a longitudinal direction of the inner pipe; the second region has a plurality of second protruding parts that protrude outward and form a second recess-protrusion shape, in which locations of the second protruding parts are offset helically in the longitudinal direction; and the number of second protruding parts is greater than the number of first protruding parts.
2. The inner pipe according to claim 1, wherein the inner pipe further has a third region having a cross-sectional shape that is a circular smooth-pipe shape along at least a portion of the inner pipe in the longitudinal direction thereof.
3. The inner pipe according to claim 1, wherein the number of first protruding parts is 2-10.
4. The inner pipe according to claim 1, wherein the number of first protruding parts is half the number of second protruding parts or less.
5. A heat-transferring double pipe comprising: the inner pipe according to claim 1, and an outer pipe surrounding the inner pipe.
6. The heat-transferring double pipe according to claim 5, wherein the cross-sectional shape of the outer pipe is a circular smooth-pipe shape.
7. The heat-transferring double pipe according to claim 5, wherein: the heat-transferring double pipe comprises a first portion that is expected to be bent, and a second portion having a straight shape, which is expected to be used without undergoing bending; the first portion at least partially spans the first region; and the second portion spans the second region.
8. A method of manufacturing the inner pipe for a heat-transferring double pipe according to claim 1, comprising: providing an inner-pipe pipe stock having a cross-sectional shape that is a circular smooth-pipe shape; providing an inner-pipe shaping apparatus, which comprises a plurality of pressing disks disposed spaced apart in a circumferential direction and opposing an outer-circumferential surface of the inner-pipe pipe stock, wherein: the pressing disks each have a disk shape and a pressing surface on an outer circumference of the pressing disk; the pressing disks are rotatable while the inner-pipe pipe stock is moving in an axial direction in a state in which one or more of the pressing surfaces are pressed against the outer-circumferential surface of the inner-pipe pipe stock; and a plane of rotation, which includes the rotational locus of the center location in the width direction of the pressing surfaces, is disposed, viewed from a direction that is parallel to the plane of rotation, in a diagonal direction that is tilted from an axial center line of the inner-pipe pipe stock; in a state in which the pressing surface(s) of one or more of the pressing disks is (are) pressed against the outer-circumferential surface of the inner-pipe pipe stock, advancing the inner-pipe pipe stock in the axial direction relative to the pressing disks while causing the one or more pressing disks to deform the cross-sectional shape of the inner-pipe pipe stock to form the first recess-protrusion shape; and thereafter, changing an amount of pressing of one or more of the pressing disks against the outer-circumferential surface of the inner-pipe pipe stock to form the second recess-protrusion shape while continuing to advance the inner-pipe pipe stock in the axial direction relative to the pressing disks.
9. The inner pipe according to claim 2, wherein the number of first protruding parts is 2-10.
10. The inner pipe according to claim 9, wherein the number of first protruding parts is half the number of second protruding parts or less.
11. A heat-transferring double pipe comprising: the inner pipe according to claim 10, and an outer pipe surrounding the inner pipe.
12. The heat-transferring double pipe according to claim 11, wherein the outer pipe has a circular smooth-pipe shape in transverse cross-section.
13. The heat-transferring double pipe according to claim 12, wherein the heat-transferring double pipe is bent at a portion that spans the first region of the inner pipe and is straight along the second region of the inner pipe.
14. An inner pipe for use in exchanging heat between a first fluid that flows through the interior of the inner pipe and a second fluid that flows between the inner pipe and an outer pipe that surrounds the inner pipe, wherein: the inner pipe has a first region and a second region respectively defined along separate sections extending in parallel to an axial center line of the inner pipe, the first region has a first transverse cross-sectional shape that differs from a second transverse cross-sectional shape of the second region; the first region has a first number of first protrusions that protrude radially outward and extend helically relative to the axial center line of the inner pipe and in parallel to each other; the second region has a second number of second protrusions that protrude radially outward and extend helically relative to the axial center line of the inner pipe and in parallel to each other; and the second number is greater than the first number.
15. The inner pipe according to claim 14, wherein: the first number is between 2-10; and the first number is half or less of the second number.
16. The inner pipe according to claim 15, wherein the first and second protrusions each extend at a tilt angle of 10°-70° relative to the axial center line of the inner pipe.
17. The inner pipe according to claim 16, wherein the first and second protrusions have the same tilt angle relative to the axial center line of the inner pipe.
18. A heat-transferring double pipe comprising: the inner pipe according to claim 17; and an outer pipe surrounding the inner pipe; wherein the inner pipe and outer pipe are curved in a first segment that is within the first region of the inner pipe, and the inner pipe and outer pipe are straight along a second segment that spans the second region of the inner pipe.
19. The heat-transferring double pipe according to claim 18, wherein the first and second protrusions contact the outer pipe along one or more longitudinal portions of the heat-transferring double pipe.
20. A heat-transferring double pipe comprising: the inner pipe according to claim 1; and an outer pipe surrounding the inner pipe; wherein the inner pipe and outer pipe are curved in a first segment that is within the first region of the inner pipe, and the inner pipe and outer pipe are straight along a second segment that spans the second region of the inner pipe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE INVENTION
[0037] The above-mentioned inner pipe for a heat-transferring double pipe has at least a first region and a second region, as described above. The above-mentioned first region has a plurality of first protruding parts that protrude outward. Viewed in a cross section orthogonal to the longitudinal direction, a variety of shapes, such as a triangular shape, an arcuate shape, and an inverted-U shape, can be used as the shape of the first protruding parts. In addition, with regard to the first protruding parts, those shapes in which the width dimension becomes smaller as it goes outward excel in buckling resistance, and therefore are preferable.
[0038] The locations of the first protruding parts of the above-mentioned first region are offset helically in the longitudinal direction. The offset state is preferably within the range of 10°-70°, where the offset state is expressed as the tilt angle of the peak portion of the first protruding part relative to the axial center of the inner pipe.
[0039] Like the first region, the above-mentioned second region likewise has a plurality of second protruding parts that protrude outward. Like the first protruding parts, a variety of shapes can be used as the shape of the second protruding parts, and those shapes in which the width dimension becomes smaller as it goes outward are preferable. It is noted that the shape of the second protruding parts may be the same as that of the first protruding parts but may differ.
[0040] The locations of the second protruding parts of the above-mentioned second regions are offset helically in the longitudinal direction. The preferable range and the more preferable range of the tilt angle described above in the situation in which this offset state is expressed as the tilt angle of the peak portion of the second protruding part relative to the axial center of the inner pipe are the same as those in the situation of the first protruding part. Furthermore, the helical tilt angle of the second protruding parts is preferably the same angle as that of the first protruding parts at the same orientation. In this situation, manufacturing becomes easy.
[0041] The inner pipe further may have a third region, whose cross-sectional shape is a circular smooth-pipe shape in at least a portion in the longitudinal direction thereof. For example, to connect both end portions of the inner pipe with other members, the cross-sectional shape of both end portions is preferably a circular smooth-pipe shape.
[0042] The above-mentioned inner pipe has the first region and the second region, as described above, but one or a plurality of regions may be further provided whose cross-sectional shape(s) differ(s) therefrom. For example, it is also possible to provide a fourth region having a recess-protrusion shape whose configuration differs from that of the first region and the second region. In addition, it is also possible to provide the first region and the second region continuously, and it is also possible to provide the third region, the above-described fourth region, and the like such that they are sandwiched.
[0043] The number of the above-mentioned first protruding parts of the above-mentioned first region is preferably within the range of 2-10. It is noted that, to make the number of first protruding parts smaller than the number of second protruding parts, the number of first protruding parts may be set to 8 or less, 6 or less, or 4 or less. In addition, the number of second protruding parts is preferably set to within the range of 3-12. From the viewpoint of ease of manufacturing, the number of second protruding parts may be set to 10 or less, 8 or less, or 6 or less.
[0044] In addition, the number of first protruding parts is preferably half the number of second protruding parts or less. In this situation, the feature difference between the first region and the second region can be made clearer. In particular, the number of the above-mentioned second protruding parts is preferably even, and the number of the above-mentioned first protruding parts is preferably half the number of the above-mentioned second protruding parts. In this situation, as described below, manufacturing is easy.
[0045] Next, in a heat-transferring double pipe comprising the above-mentioned inner pipe for a heat-transferring double pipe and an outer pipe, which is provided and disposed on the outside thereof, the cross-sectional shape of the above-mentioned outer pipe is preferably a circular smooth-pipe shape. Any recess-protrusion shape can also be used for the outer pipe itself as long as there is no impediment to combining it with the first region and the second region of the inner pipe. However, because an outer pipe that has a smooth-pipe shape is advantageous from the standpoint of manufacturing and because heat-exchanging performance can be controlled by the inner-pipe shape, it is not very meaningful to provide the outer pipe with a recess-protrusion shape. It is noted that, to increase structural stability, it is also possible to perform straight or helical processing in order to compress the outer pipe from the outside in the double-pipe configuration.
[0046] Furthermore, the above-mentioned double pipe is particularly useful when it comprises a portion expected to be bent, which is bent by bending work, and a straight portion, which is used without undergoing bending work and has a straight shape. In this situation, the above-mentioned first region is preferably disposed at the above-mentioned portion expected to be bent, and the above-mentioned second region is preferably disposed at the above-mentioned straight portion. Thereby, the optimal heat-exchanging performance can be exhibited by the second region in the straight portion, the features of the first region can be made use of in the bent portion, and it is possible to curtail a narrowing of the passageway area and curtail an increase in pressure losses. For these reasons, it is possible to increase overall heat-exchanging performance.
[0047] Next, as a method of manufacturing the inner pipe for a heat-transferring double pipe, there is the following method.
[0048] A method of manufacturing the above-mentioned inner pipe for a heat-transferring double pipe comprises:
[0049] preparing an inner-pipe pipe stock, in which the cross-sectional shape has a circular smooth-pipe shape;
[0050] using an inner-pipe shaping apparatus, which comprises a plurality of pressing disks disposed spaced apart in a circumferential direction and opposing an outer-circumferential surface of the inner-pipe pipe stock, wherein: the pressing disks have a disk shape and have a pressing surface on an outer circumference thereof; the pressing disks are provided in a manner to be rotatable with the movement of the inner-pipe pipe stock in the state in which the pressing surfaces are pressed against the outer-circumferential surface of the inner-pipe pipe stock; and a plane of rotation, which includes the rotational locus of the center location in the width direction of the pressing surfaces, is disposed, viewed from a direction that is parallel to the plane of rotation, in a diagonal direction that is tilted from the axial center of the inner-pipe pipe stock;
[0051] in a state in which the pressing surface of each of the pressing disks is pressed against the outer-circumferential surface of the inner-pipe pipe stock, deforming the cross-sectional shape of the inner-pipe pipe stock by causing the inner-pipe pipe stock to advance in the axial direction relative to the pressing disks and causing the above-mentioned pressing disks to rotate; and
[0052] obtaining the first recess-protrusion shape and the second recess-protrusion shape by causing the pressing state of each of the pressing disks to change.
[0053] In this method, the inner-pipe shaping apparatus having the above-mentioned specific configuration is used to shape the inner-pipe pipe stock having the smooth-pipe shape. As described above, the above-mentioned inner-pipe shaping apparatus has a plurality of pressing disks and is disposed such that their rotational directions are oriented diagonal to the axis of the inner pipe so that the pressing surfaces thereof can move helically relative to the outer-circumferential surface of the inner pipe. In this configuration, by causing the pressing states of the pressing disks to change, the number and configuration of the protruding parts formed by the pressing disks can be changed. Consequently, for example, by imparting a change to the pressing states of the pressing disks in the longitudinal direction of the inner-pipe pipe stock, a plurality of regions having differing recess-protrusion shapes can be provided in the longitudinal direction. In the situation in which, for example, the change in the pressing states is to change all locations of the plurality of pressing disks to a concentric-circles state, various methods can be selected so as to perform pressing using, for example, just some of the pressing disks.
WORKING EXAMPLES
Working Example 1
[0054] Working examples of the above-mentioned heat-transferring double pipe and the above-mentioned inner pipe for the heat-transferring double pipe will now be explained, with reference to
[0055] As shown in
[0056] As shown in
[0057] As shown in
[0058] As shown in
[0059] As shown in
[0060] The outer diameter (the diameter of a circumscribed circle) of both the above-mentioned first region 21 and the above-mentioned second region 22 is in the range of 15-25 mm, but the dimension can change where appropriate in accordance with the application.
[0061] As shown in
[0062] Because the heat-transferring double pipe 1 of the present example comprises the inner pipe 2 having the above-mentioned specific shape, the functions and effects below, which are superior to those of previously existing heat-transferring double pipes, can be obtained. That is, the inner pipe 2 has the first regions 21 and the second regions 22 as the portions having two different recess-protrusion shapes. Furthermore, each of the second regions 22 has a greater number of recessed shapes and protruding shapes, each of the second regions 22 has a larger inner surface area and outer surface area, and each of the second regions 22 is larger and has a more complex shape. Consequently, in the situation in which the double pipe is constituted in combination with the outer pipe 10, the heat-exchanging performance of the second region 22 portions is higher than that of the heat-exchanging performance of the first region 21 portions when compared with a pipe that is in a straight state. On the other hand, in the situation is which bending work has been performed in the double-pipe state, the possibility that the passageway between the outer pipe 10 and the inner pipe 2 will become narrow or pressure losses will increase is greater in the second region 22 portions, which have a complex shape, than in the first region 21 portions.
[0063] Consequently, with regard to the bent portions, which have undergone bending work, it becomes easy to better curtail a narrowing of the passageway or an increase in pressure losses when the first regions 21 are employed, and it is considered that overall heat-exchanging performance will increase. In addition, it can be easily understood that, compared with the situation in which a smooth pipe is employed as the inner pipe, heat-exchanging performance is higher in a pipe having the first regions 21, which have a recess-protrusion shape. For this reason, in the situation in which it is assumed that portions expected to be bent, which are bent by performing bending work, and straight portions, which are used without undergoing bending work and have a straight shape, are provided, the heat-transferring double pipe 1 of the present example can utilize a configuration in which the first regions 21 are disposed in the portions expected to be bent and the second regions 22 are disposed in the straight portions. Then, this situation makes best use of the advantages of the first regions 21 and the advantages of the second regions 22, and it becomes possible to obtain a heat-exchanging performance that is superior to those in the past.
Working Example 2
[0064] In the present example, a modified example of the inner pipe 2 for a heat-transferring double pipe according to Working Example 1 is described.
[0065] As shown in
[0066] In the situation in which a double pipe is constituted using the inner pipe 202 of the present example, because the third regions 23 at both ends have a smooth-pipe shape, the third regions 23 can be easily used as seam portions that connect with other parts. Consequently, utility can be further increased. It is noted that, where appropriate, the above-mentioned third regions 23 may be interposed between, for example, the first regions 21 and the second regions 22.
Working Example 3
[0067] The present example relates to a method of manufacturing the inner pipe 2 for a heat-transferring double pipe of Working Example 1.
[0068] In the present example, an inner-pipe pipe stock 20, in which the cross-sectional shape has a circular smooth-pipe shape, is prepared, and the inner pipe is shaped using an inner-pipe shaping apparatus 5, which is shown in
[0069] As shown in
[0070] In the state in which the pressing surfaces 610 of each of the pressing disks 61 are pressed against the outer-circumferential surface of the inner-pipe pipe stock 20, the input-side caterpillars 71 and the output-side caterpillars 72 are driven using the inner-pipe shaping apparatus 5 having the above-mentioned configuration, thereby causing the inner-pipe pipe stock 20 to advance in the axial direction relative to the pressing disks 61. Thereby, the cross-sectional shape of the inner-pipe pipe stock 20 is caused to deform. Furthermore, the first recess-protrusion shape and the second recess-protrusion shape can be obtained by changing the pressing state of each of the pressing disks 61.
[0071] With regard to the second recess-protrusion shape of the second regions 22 in Working Example 1, a second recess-protrusion shape having eight of the second protruding parts 221 can be formed, as shown in
[0072] It is noted that, in the situation in which the amount of pressing of the eight pressing disks 61 is made smaller than in the situation in which the second regions 22 are formed, a recess-protrusion shape having eight protruding parts 41, which are low and whose shapes differ somewhat from that of the second protruding parts 221, is formed as shown in
[0073] In the above-mentioned shaping apparatus 5, eight of the pressing disks 61 are provided, but of course it is also possible to change the number thereof; in addition, by controlling the amount of pressing of each of the pressing disks, a variety of recess-protrusion shapes can be formed. Furthermore, by changing the shaping conditions in the longitudinal direction of the inner pipe, recess-protrusion shapes having differing cross-sectional shapes can be formed lined up in the longitudinal direction, and thereby an inner pipe for a heat-transferring double pipe having desired characteristics can be easily obtained.