WAFER-HOLDING DEVICE AND DEPOSITION EQUIPMENT USING THE SAME
20220267901 · 2022-08-25
Inventors
Cpc classification
H01L21/68742
ELECTRICITY
H01L21/68707
ELECTRICITY
C23C16/4585
CHEMISTRY; METALLURGY
C23C16/4581
CHEMISTRY; METALLURGY
International classification
Abstract
The present disclosure provides a wafer-holding device and a deposition equipment using the same, wherein the wafer-holding device includes a carrier, a first-lid ring and a second-lid ring. The carrier has a carrying surface for carrying a wafer thereon, and includes a first aligner disposed to enclose the carrying surface. The second-lid ring is connected to the first-lid ring, and includes a second aligner. The first-lid ring has a circumference larger than that of the second-lid ring, for carrying the second-lid ring thereon. The carrier is movable, and when the carrier carries the wafer thereon toward the lid rings, the first aligner thereon contacts, engages with the second aligner of the second-lid ring, thereby the second aligner is positioned to contact a specific area of the wafer and hold the wafer on the carrier, for the deposition equipment to perform a thin-film-deposition process to the wafer.
Claims
1. A wafer-holding device, comprising: a carrier for carrying at least one wafer and comprising at least one first aligner and a carrying surface for carrying the at least one wafer, wherein the at least one first aligner encloses a periphery of the carrying surface; a first-lid ring positioned above the carrier; and a second-lid ring connected to the first-lid ring and comprising a second aligner that corresponds to the at least one first aligner, wherein the first-lid ring has a circumference larger than that of the second-lid ring; the first-lid ring is for carrying the second-lid ring; and when the carrier moves toward the second-lid ring, the second-lid ring contacts the at least one wafer, the second aligner of the second-lid ring engages with the at least one first aligner of the carrier, hence the second-lid ring is aligned with the carrier.
2. The wafer-holding device according to claim 1, wherein the first-lid ring comprises a first opening; and the second-lid ring protrudes radially-inward from the first-lid ring to partially cover the first opening.
3. The wafer-holding device according to claim 1, further comprising: a carrying member disposed on the carrier and below the at least one wafer, wherein the carrying member comprises a first-carrying portion formed with a gap notch, and a second-carrying portion disposed within the gap notch; and at least one elevating unit connected to the first-carrying portion of the carrying member for moving the first-carrying portion and the at least one wafer related to the carrier, wherein when the at least one elevating unit moves the first-carrying portion away from the carrier, the first-carrying portion carries the at least one wafer away from the carrying surface of the carrier.
4. The wafer-holding device according to claim 1, wherein the at least one first aligner is a cavity formed with an inclined wall; and the second aligner is a protrusion formed with an inclined surface corresponding to the inclined wall of the at least one first aligner, for aligning the second-lid ring with the carrier.
5. The wafer-holding device according to claim 1, wherein the first-lid ring comprises at least one third aligner; the second-lid ring comprises at least one fourth aligner; the second aligner and the at least one fourth aligner are disposed on a bottom surface of the second-lid ring, in a manner that the at least one fourth aligner is positioned radially-outer than the second aligner; and the second-lid ring is connected to the first-lid ring in a manner that the at least one fourth aligner engages with the at least one third aligner.
6. The wafer-holding device according to claim 5, wherein the at least one third aligner of the first-lid ring comprises a cavity, and a protrusion between the cavity of the at least one third aligner and the at least one first aligner of the carrier; the at least one fourth aligner of the second-lid ring comprises a protrusion, and a cavity between the protrusion of the at least one fourth aligner and the second aligner; and the at least one third aligner and the at least one fourth aligner are for guiding and positioning the second-lid ring on the first-lid ring.
7. The wafer-holding device according to claim 5, further comprising a ring member that is connected to the carrier and that encloses the periphery of the carrying surface of the carrier, wherein the first-lid ring comprises at least one fifth aligner; the ring member comprises at least one sixth aligner; and when ring member moves with the carrier to contact the first-lid ring, the at least one fifth aligner engages with the at least one sixth aligner, such that to align the ring member with the first-lid ring.
8. The wafer-holding device according to claim 7, wherein the at least one fifth aligner of the first-lid ring is an annular protrusion formed with an inclined surface; the at least one sixth aligner of the ring member is an annular cavity formed with an inclined wall corresponding to the inclined surface of the at least one fifth aligner; and the ring member is guided to align with the first-lid ring by the inclined wall of the at least one sixth aligner and the inclined surface of the at least one fifth aligner.
9. The wafer-holding device according to claim 1, wherein the at least one first aligner of the carrier is a cavity formed with an inclined wall; the second aligner the second-lid ring is a protrusion formed with an inclined surface corresponding to the inclined wall of the at least one first aligner; and the second-lid ring is aligned with the carrier in a manner that the second aligner the second-lid ring is guided by and enters the at least one first aligner.
10. A deposition equipment, comprising: a chamber comprising a containing space; at least one blocking member disposed within the containing space of the chamber, wherein the at least one blocking member has an end that is formed with an opening and that has an inner flange formed at the opening; a wafer-holding device comprising: a carrier that comprises at least one first aligner and a carrying surface for carrying at least one wafer, wherein the at least one first aligner encloses a periphery of the carrying surface; a first-lid ring that is disposed on the inner flange; and a second-lid ring that is connected to the first-lid ring and that comprises a second aligner that corresponds to the at least one first aligner, wherein the first-lid ring has a circumference larger than that of the second-lid ring; the first-lid ring is for carrying the second-lid ring; and a support member connected to the carrier for moving the carrier related to the at least one blocking member, wherein when the support member moves the carrier toward the at least one blocking member, the second-lid ring contacts the at least one wafer on the carrier, the second aligner of the second-lid ring engages with the at least one first aligner of the carrier, hence the second-lid ring is aligned with the carrier.
11. The deposition equipment according to claim 10, wherein the first-lid ring comprises a first opening; and the second-lid ring protrudes radially-inward from the first-lid ring to partially cover the first opening.
12. The deposition equipment according to claim 10, further comprising: a carrying member disposed on the carrier and below the at least one wafer, wherein the carrying member comprises a first-carrying portion formed with a gap notch, and a second-carrying portion disposed within the gap notch, and wherein the chamber comprises a wafer passage facing the gap notch; and at least one elevating unit connected to the first-carrying portion of the carrying member for moving the first-carrying portion and the at least one wafer related to the carrier, wherein when the at least one elevating unit moves the first-carrying portion away from the carrier, the first-carrying portion carries the at least one wafer away from the carrying surface of the carrier.
13. The deposition equipment according to claim 12, wherein the at least one first aligner is a cavity formed with an inclined wall; and the second aligner is a protrusion formed with an inclined surface corresponding to the inclined wall of the at least one first aligner, for aligning the second-lid ring with the carrier.
14. The deposition equipment according to claim 10, wherein the first-lid ring comprises at least one third aligner; the second-lid ring comprises at least one fourth aligner; the second aligner and the at least one fourth aligner are disposed on a bottom surface of the second-lid ring, in a manner that the at least one fourth aligner is positioned radially-outer than the second aligner; and the second-lid ring is connected to the first-lid ring in a manner that the at least one fourth aligner engages with the at least one third aligner.
15. The deposition equipment according to claim 14, wherein the at least one third aligner of the first-lid ring comprises a cavity, and a protrusion between the cavity of the at least one third aligner and the at least one first aligner of the carrier; the at least one fourth aligner of the second-lid ring comprises a protrusion, and a cavity between the protrusion of the at least one fourth aligner and the second aligner; and the at least one third aligner and the at least one fourth aligner are for guiding and positioning the second-lid ring on the first-lid ring.
16. The deposition equipment according to claim 14, further comprising a ring member that is connected to the carrier and that encloses the periphery of the carrying surface of the carrier, wherein the first-lid ring comprises at least one fifth aligner; the ring member comprises at least one sixth aligner; and when ring member moves with the carrier to contact the first-lid ring, the at least one fifth aligner engages with the at least one sixth aligner, such that to align the ring member with the first-lid ring.
17. The deposition equipment according to claim 16, wherein the at least one fifth aligner of the first-lid ring is an annular protrusion formed with an inclined surface; the at least one sixth aligner of the ring member is an annular cavity formed with an inclined wall corresponding to the inclined surface of the at least one fifth aligner; and the ring member is guided to align with the first-lid ring by the inclined wall of the at least one sixth aligner and the inclined surface of the at least one fifth aligner.
18. The deposition equipment according to claim 16, wherein the first-lid ring comprises a lid rim positioned radially-outer than the at least one fifth aligner; and the inner flange of the at least one blocking member is positioned between the lid rim and the at least one fifth aligner for carrying the first-lid ring.
19. The deposition equipment according to claim 10, wherein the at least one first aligner of the carrier is a cavity formed with an inclined wall; the second aligner the second-lid ring is a protrusion formed with an inclined surface corresponding to the inclined wall of the at least one first aligner; and the second-lid ring is aligned with the carrier in a manner that the second aligner the second-lid ring is guided by and enters the at least one first aligner.
20. The deposition equipment according to claim 11, further comprising a target material disposed within the containing space of the chamber and facing the carrier or the at least one wafer thereon.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The structure as well as preferred modes of use, further objects, and advantages of this present disclosure will be best understood by referring to the following detailed description of some illustrative embodiments in conjunction with the accompanying drawings, in which:
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0023] Referring to
[0024] The carrier 11 includes a carrying surface 111, for carrying the wafer 12. The first-lid ring 13 and the second-lid ring 15 are annular from a top view angle. The first-lid ring 13 has a maximum circumference and/or maximum radius larger than that of the second-lid ring 15. The second-lid ring 15 is positioned above the first-lid ring 13, and the second-lid ring 15 is connected to and carried on by the first-lid ring 13. When the carrier 11 moves toward the first-lid ring 13 and/or the second-lid ring 15, the second-lid ring 15 contacts an edge of the wafer 12 which is carried on by the carrier 11, to fasten the wafer 12 on the carrying surface 111 of the carrier 11.
[0025] Specifically, the first-lid ring 13 includes a first opening 130, and the second-lid ring 15 includes a second opening 150. The first opening 130 has a radius, circumference and/or area larger than that of the second opening 150, and the second-lid ring 15 has a maximum radius and/or maximum circumference larger than that of the first opening 130. Therefore, the second-lid ring 15 can be disposed or placed on a radial-inner side of the first-lid ring 13, wherein when the second-lid ring 15 is placed on the first-lid ring 13, a portion on a radial-inner side of the second-lid ring 15 protrudes from the radial-inner side of the first-lid ring 13, to partially cover the first opening 130, such as a portion of the second-lid ring 15 protrudes radially inward from the first-lid ring 13 to partially cover the first opening 130 of the first-lid ring 13.
[0026] The second-lid ring 15 has a weight less than that of the first-lid ring 13, wherein the second-lid ring 15 or both of the first-lid ring 13 and the second-lid ring 15 apply a relatively small force on the wafer 12, such that to prevent the wafer 12 from receiving an excessive pressure/stress and resulting in damage thereof. Therefore, the wafer-holding device 10 according the present disclosure is especially adapted to fasten wafers 12 with relative thin thickness on the carrier 11.
[0027] To be specific, as shown in
[0028] In one embodiment of the present disclosure, the carrier 11 further includes at least one first aligner 113 which encloses a periphery of the carrying surface 111, and the second-lid ring 15 includes at least one second aligner 153 which corresponds to the first aligner 113 of the carrier 11.
[0029] To be specific, when the second-lid ring 15 and the carrier 11 get closer to each other, the second aligner 153 of the second-lid ring 15 also contacts and aligns with the first aligner 113 of the carrier 11, and hence the second-lid ring 15 is positioned on the carrier 11. By virtue of the first aligner 113 and the second aligner 153, the second-lid ring 15 can be precisely positioned on the carrier 11, to contact a specific area of the wafer 12 (e.g. the side edge) on the carrier 11, and also to secure and hold the wafer 12 thereon.
[0030] In one embodiment of the present disclosure, the first aligner 113 of the carrier 11 may be a cavity formed with an inclined wall, on the other side, the second aligner 153 of the second-lid ring 15 may be a protrusion also formed with an inclined surface, as shown in
[0031] Alternatively, in another embodiment, the first aligner 113 of the carrier 11 may be configured as an annular incline surface which is directly connected to and surrounds the periphery of the carrying surface 111, such that to guide and align with the second aligner 153 of the second-lid ring 15 as well.
[0032] In one embodiment of the present disclosure, the first-lid ring 13 includes at least one third aligner 133, and the second-lid ring 15 includes at least one fourth aligner 155. In more detail, for the second-lid ring 15, the fourth aligner 155 is disposed on the bottom surface 151 radially outer than the second aligner 153. Such that, when the second-lid ring 15 is placed on and connected to the first-lid ring 13, the fourth aligner 155 contacts and aligns, engages with the third aligner 133, thereby to position and fasten the second-lid ring 15 on the first-lid ring 13.
[0033] As shown in
[0034] To be specific, the third aligner 133 of the first-lid ring 13 includes an annular cavity, and an annular protrusion between the cavity thereof and the first aligner 113 of the carrier 11. On the other side, the fourth aligner 155 of the second-lid ring 15 includes an annular protrusion, and an annular cavity between the annular protrusion thereof and the second aligner 153. Also, the cavity of the third aligner 133 corresponds to and engages with the protrusion of the fourth aligner 155, the protrusion of the third aligner 133 corresponds to and engages with the cavity of the fourth aligner 155, thereby, the second-lid ring 15 can be guided and positioned on the first-lid ring 13.
[0035] The cavity of the third aligner 133 corresponds to the protrusion of the fourth aligner 155, the protrusion of the third aligner 133 corresponds to the cavity of the fourth aligner 155, such that, when the second-lid ring 15 is placed to connect to the first-lid ring 13, the corresponding cavities and protrusions of the third aligner 133 and the fourth aligner 155 guide and engage with each other, thereby to align and position the second-lid ring 15 on the first-lid ring 13.
[0036] Moreover, the first-lid ring 13 has a bottom surface 132 disposed with at least one rim 137 and at least one fifth aligner 139, wherein the both of the lid rim 137 and the fifth aligner 139 may be annular protrusions, and wherein the fifth aligner 139 is formed with an inclined surface. Also, the lid rim 137 is disposed radially outer than the fifth aligner 139, and may be disposed at or nearby an outmost edge of the first-lid ring 13. On the other side, the carrier 11 may include a sixth aligner 171 disposed radially outer than the first aligner 113, wherein the sixth aligner 171 is formed as an annular cavity which has an inclined wall corresponding to the inclined surface of the fifth aligner 139 of the first-lid ring 13. Such that, the fifth aligner 139 and the sixth aligner 171 can aid to align, position the first-lid ring 13 and the carrier 11 to each other as well.
[0037] In practical use, the second-lid ring 15 can be placed on the first-lid ring 13, to fasten a wafer 12 with a smaller size on the carrier 11 via the second-lid ring 15. Furthermore, the second-lid ring 15 can also be removed from the first-lid ring 13, to fasten a wafer 12 with a larger size on the carrier 11 via the first-lid ring 13. Also, when fastening the wafer 12 with larger size on the carrier 11 via the first-lid ring 13, the carrier 11 may also be required to replace or dispose with other additional components.
[0038] In one embodiment the present disclosure, the wafer-holding device 10 may include an ring member 17, wherein the ring member 17 is connected to the carrier 11 and disposed to surround the carrying surface 111 of the carrier 11 and/or wafer 12, such as the ring member 17 be mounted on a portion of the carrier 11, as shown in
[0039] In this embodiment, as shown in
[0040] As described in the abovementioned embodiments, by virtue of the carrier 11 disposed with the first aligner 113, and the second-lid ring 15 disposed with the second aligner 153, the wafer-holding device 10 is able to precisely align and engage the second-lid ring 15 with the carrier 11. Without those corresponding aligners between the carrier 11 and the second-lid ring 15, such as to have the first aligner 113 and the second aligner 153 omitted, even though the second-lid ring 15 still can be aligned and engaged with the carrier 11 via the first-lid ring 13, by having the fourth aligner 155 engaged with the third aligner 133, and having the fifth aligner 139 engaged with the sixth aligner 171 on the carrier 11. However, such indirect connection and engagement between the second-lid ring 15 and the carrier 11 may result in a loose or unprecise relative positon therebetween, and such that the second-lid ring 15 is unable to accurately contact the specific area of the wafer 12 on the carrier 11, and hence unable to secure and hold still the wafer 12 on the carrying surface 111. Therefore, the first aligner 113 and the second aligner 153 for engaging the second-lid ring 15 and the carrier 11 are essential, for precisely securing and holding the wafer 12 on the carrying surface 111.
[0041] In one embodiment of the present disclosure, as shown in
[0042] In another embodiment of the present disclosure as shown in
[0043] In practical use, as shown in
[0044] The carrier 11 is connected to an extendable support member 23, wherein the support member 23 is for moving the carrier 11, related to the blocking member 27 also with the first-lid ring 13 and second-lid ring 15 carried thereon, as shown in
[0045] In one embodiment of the present disclosure as shown in
[0046] After the robotic arm places the wafer 12 on the carrying member 193, the elevating unit 191 moves the carrying member 193 and the wafer 12 carried on thereby toward the carrying surface 111 of the carrier 11, such that to place the wafer 12 on the carrying surface 111 of the carrier 11, as shown in
[0047] In another embodiment of the present disclosure, as shown in
[0048] Moreover, the elevating unit 191 is only connected to the first-carrying portion 1931, wherein the elevating unit 191 can move the first-carrying portion 1931 and the wafer 12 to ascend away from the carrying surface 111 of the carrier 11, to facilitate the robotic arm to extract the wafer 12 from the gap notch 1932 of the first-carrying portion 1931, or to place the wafer 12 on the first-carrying portion 1931 via the gap notch 1932.
[0049] Referring to
[0050] The wafer-holding device 10 employed by the deposition equipment 20 in this embodiment, which is similar to the aforementioned embodiment shown in
[0051] Furthermore, the containing 22 of the chamber 21 is disposed with at least one of the aforementioned blocking member 27 therein, wherein the blocking member 27 is formed with the inner flange 271 for carrying the first-lid ring 13, and the first-lid ring 13 is for carrying the second-lid ring 15. Also to mention that the inner flange 271 at the opening of the blocking member 27, which is for the wafer 12 carried by the carrier 11 to enter and be held by the lid rings 13, 15, such that the deposition equipment 20 can then perform a deposition process (e.g. thin-film deposition) to the wafer 12 within the tubular blocking member 27, as shown in
[0052] In one embodiment of the present disclosure, the deposition equipment 20 may be a physical-vapor-deposition equipment which has a target material 26 within the chamber 21, wherein the target material 26 faces the carrier 11 and/or the wafer 12. The chamber 21 is disposed with at least one gas inlet 211, wherein the gas inlet 211 is fluidly connected to the containing space 22 of the chamber 21, for transferring a process gas into the containing space 22 to perform a thin-film deposition. The process gas may be such as noble gas, or reaction gas. In addition, the chamber 21 may be disposed with a gas outlet (not shown) thereon, for extracting the gas within the chamber 21 via a pump.
[0053] The chamber 21 may further include a wafer passage 215, for transporting a wafer 12 into or extract the wafer 12 from the chamber 21, via the robotic arm. Also to mention that the elevating unit 19 is disposed to have the gap notch 1932 facing the wafer passage 215 when the first-carrying portion 1931 ascends from the carrying surface 111, such that to facilitate the robotic arm to place on the first-carrying portion 1931, or to extract out the wafer 12 therefrom.
[0054] In one embodiment of the deposition equipment 20 according to the present disclosure, the carrier 11 is connected to the aforementioned support member 23, for moving the carrier 11 related to the blocking member 27 and the first-lid ring 13 and the second-lid ring 15. As shown in
[0055] As shown in
[0056] After the robotic arm places a wafer 12 on the carrying member 193 or the first carrying portion 1931, the elevating unit 191 moves the carrying member 193 and the wafer 12 carried thereon to descend toward the carrying surface 111 of the carrier 11, to place the wafer 12 on the carrying surface 111 of the carrier 11, as shown in
[0057] Thereafter, the support member 23 can extend to move the carrier 11 and the wafer 12 thereon toward the blocking member 27, then to contact the first-lid ring 13 and/or the second-lid ring 15 hung on the blocking member 27, as shown in
[0058] The above disclosure is only the preferred embodiment of the present disclosure, and not used for limiting the scope of the present disclosure. All equivalent variations and modifications on the basis of shapes, structures, features and spirits described in claims of the present disclosure should be included in the claims of the present disclosure.