Normally-off power switch with integrated failsafe pulldown circuit and controllable turn-off time
11456735 · 2022-09-27
Assignee
Inventors
Cpc classification
H03K17/162
ELECTRICITY
H03K2017/066
ELECTRICITY
H03K17/6871
ELECTRICITY
International classification
Abstract
A semiconductor device includes a normally-off power transistor integrated in a semiconductor die and a first failsafe pulldown circuit. A gate of the normally-off power transistor is electrically connected to a control terminal of the semiconductor die. The first failsafe pulldown circuit includes a first normally-on pulldown transistor integrated in the semiconductor die and a turn-off time control circuit. A gate of the first normally-on pulldown transistor is electrically connected to a first reference terminal of the semiconductor die. The first normally-on pulldown transistor is configured to pull down the gate of the normally-off power transistor to a voltage below a threshold voltage of the normally-off power transistor when no voltage is applied across the control terminal and the first reference terminal. The turn-off time control circuit is configured to control a turn-off time of the normally-off power transistor.
Claims
1. A semiconductor device, comprising: a normally-off power transistor integrated in a semiconductor die, wherein a gate of the normally-off power transistor is electrically connected to a control terminal of the semiconductor die; and a first failsafe pulldown circuit comprising: a first normally-on pulldown transistor integrated in the semiconductor die, wherein a gate of the first normally-on pulldown transistor is electrically connected to a first reference terminal of the semiconductor die, wherein the first normally-on pulldown transistor is configured to pull down the gate of the normally-off power transistor to a voltage below a threshold voltage of the normally-off power transistor when no voltage is applied across the control terminal and the first reference terminal; and a turn-off time control circuit configured to control a turn-off time of the normally-off power transistor, wherein the turn-off time control circuit comprises a first resistor integrated in the semiconductor die and electrically connected in series between the first normally-on pulldown transistor and the gate of the normally-off power transistor.
2. The semiconductor device of claim 1, wherein the turn-off time control circuit further comprises a second resistor external to the semiconductor die and electrically connected in parallel with the first resistor.
3. The semiconductor device of claim 2, wherein the first resistor has a higher resistance than the second resistor.
4. The semiconductor device of claim 2, wherein the second resistor has a fixed resistance.
5. The semiconductor device of claim 2, wherein the second resistor has a programmable resistance.
6. The semiconductor device of claim 2, wherein the second resistor is a programmable resistor included in a controller configured to control switching of the normally-off power transistor.
7. The semiconductor device of claim 2, wherein the semiconductor die includes a second reference terminal electrically connected to a node between the first resistor and the first normally-on pulldown transistor, and wherein both the first resistor and the second resistor are electrically connected between the control terminal and the second reference terminal.
8. The semiconductor device of claim 1, wherein the first failsafe pulldown circuit further comprises a pulldown control circuit connected between the gate of the first normally-on pulldown transistor and a source of the first normally-on pulldown transistor, and wherein the pulldown control circuit is configured to autonomously apply a negative voltage to the gate of the first normally-on pulldown transistor, relative to the source of the first normally-on pulldown transistor, when a turn-on voltage is applied between the control terminal and the first reference terminal, and to autonomously discharge the negative voltage when the turn-on voltage is not applied between the control terminal and the first reference terminal.
9. The semiconductor device of claim 1, further comprising: a second failsafe pulldown circuit configured to pull down the gate of the normally-off power transistor to a voltage below the threshold voltage of the normally-off power transistor when the normally-off power transistor is in a powered down state during which no switching of the normally-off power transistor occurs.
10. The semiconductor device of claim 9, wherein the second failsafe pulldown circuit comprises: a second normally-on pulldown transistor integrated in the semiconductor die, wherein a gate of the second normally-on pulldown transistor is electrically connected to the first reference terminal; and a pulldown control circuit connected between a gate of the second normally-on pulldown transistor and a source of the second normally-on pulldown transistor, wherein the pulldown control circuit is configured to hold the gate of the second normally-on pulldown transistor above a turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor is in the powered down state.
11. The semiconductor device of claim 10, wherein the pulldown control circuit is configured to lower the voltage at the gate of the second normally-on pulldown transistor to below the turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor is in a normal switching state during which the normally-off power transistor is successively switched on and off responsive to a switching control signal input to the control terminal.
12. The semiconductor device of claim 10, wherein the pulldown control circuit comprises: a capacitor electrically connected between the gate of the second normally-on pulldown transistor and the source of the second normally-on pulldown transistor; and a third resistor electrically connected between the gate of the second normally-on pulldown transistor and the source of the second normally-on pulldown transistor.
13. The semiconductor device of claim 12, wherein an RC time constant of the capacitor and resistor determines when the second normally-on pulldown transistor turns on again after having previously turned off.
14. The semiconductor device of claim 12, wherein the capacitor is recharged each time the normally-off power transistor is switched on, and wherein a voltage of the capacitor continuously holds the gate of the second normally-on pulldown transistor below the turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor is in a normal switching state during which the normally-off power transistor is successively switched on and off responsive to a switching control signal input to the control terminal.
15. The semiconductor device of claim 14, wherein the capacitor voltage rises above the turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor remains switched off for 1 ms or more.
16. The semiconductor device of claim 12, wherein the pulldown control circuit further comprises: a diode in series with the capacitor and electrically connected to the first reference terminal such that the diode isolates the first failsafe pulldown circuit and the second failsafe pulldown circuit from one another.
17. The semiconductor device of claim 1, wherein the semiconductor die is a GaN die, wherein the normally-off power transistor is a normally-off GaN HEMT (high-electron mobility transistor), and wherein the first normally-on pulldown transistor is a normally-on GaN HEMT.
18. The semiconductor device of claim 1, wherein the semiconductor die includes a second reference terminal electrically connected to a node between the first resistor and the first normally-on pulldown transistor.
19. A semiconductor die, comprising: a control terminal; a first reference terminal; a normally-off power transistor having a gate electrically connected to the control terminal; and a first failsafe pulldown circuit comprising: a first normally-on pulldown transistor having a gate electrically connected to the first reference terminal, wherein the first normally-on pulldown transistor is configured to pull down the gate of the normally-off power transistor to a voltage below a threshold voltage of the normally-off power transistor when no voltage is applied across the control terminal and the first reference terminal; and a first resistor electrically connected in series between the first normally-on pulldown transistor and the gate of the normally-off power transistor.
20. The semiconductor die of claim 19, further comprising: a second failsafe pulldown circuit configured to pull down the gate of the normally-off power transistor to a voltage below the threshold voltage of the normally-off power transistor when the normally-off power transistor is in a powered down state during which no switching of the normally-off power transistor occurs.
21. The semiconductor die of claim 19, further comprising: a second reference terminal electrically connected to a node between the first resistor and a drain of the first normally-on pulldown transistor.
22. A semiconductor device, comprising: a normally-off power transistor integrated in a semiconductor die, wherein a gate of the normally-off power transistor is electrically connected to a control terminal of the semiconductor die; and a first failsafe pulldown circuit comprising: a first normally-on pulldown transistor integrated in the semiconductor die, wherein a gate of the first normally-on pulldown transistor is electrically connected to a first reference terminal of the semiconductor die, wherein the first normally-on pulldown transistor is configured to pull down the gate of the normally-off power transistor to a voltage below a threshold voltage of the normally-off power transistor when no voltage is applied across the control terminal and the first reference terminal; and a turn-off time control circuit configured to control a turn-off time of the normally-off power transistor, wherein the first failsafe pulldown circuit further comprises a pulldown control circuit connected between the gate of the first normally-on pulldown transistor and a source of the first normally-on pulldown transistor, wherein the pulldown control circuit is configured to autonomously apply a negative voltage to the gate of the first normally-on pulldown transistor, relative to the source of the first normally-on pulldown transistor, when a turn-on voltage is applied between the control terminal and the first reference terminal, and to autonomously discharge the negative voltage when the turn-on voltage is not applied between the control terminal and the first reference terminal.
23. A semiconductor device, comprising: a normally-off power transistor integrated in a semiconductor die, wherein a gate of the normally-off power transistor is electrically connected to a control terminal of the semiconductor die; a first failsafe pulldown circuit comprising: a first normally-on pulldown transistor integrated in the semiconductor die, wherein a gate of the first normally-on pulldown transistor is electrically connected to a first reference terminal of the semiconductor die, wherein the first normally-on pulldown transistor is configured to pull down the gate of the normally-off power transistor to a voltage below a threshold voltage of the normally-off power transistor when no voltage is applied across the control terminal and the first reference terminal; and a turn-off time control circuit configured to control a turn-off time of the normally-off power transistor; and a second failsafe pulldown circuit configured to pull down the gate of the normally-off power transistor to a voltage below the threshold voltage of the normally-off power transistor when the normally-off power transistor is in a powered down state during which no switching of the normally-off power transistor occurs.
24. The semiconductor device of claim 23, wherein the second failsafe pulldown circuit comprises: a second normally-on pulldown transistor integrated in the semiconductor die, wherein a gate of the second normally-on pulldown transistor is electrically connected to the first reference terminal; and a pulldown control circuit connected between a gate of the second normally-on pulldown transistor and a source of the second normally-on pulldown transistor, wherein the pulldown control circuit is configured to hold the gate of the second normally-on pulldown transistor above a turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor is in the powered down state.
25. The semiconductor device of claim 24, wherein the pulldown control circuit is configured to lower the voltage at the gate of the second normally-on pulldown transistor to below the turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor is in a normal switching state during which the normally-off power transistor is successively switched on and off responsive to a switching control signal input to the control terminal.
26. The semiconductor device of claim 24, wherein the pulldown control circuit comprises: a capacitor electrically connected between the gate of the second normally-on pulldown transistor and the source of the second normally-on pulldown transistor; and a resistor electrically connected between the gate of the second normally-on pulldown transistor and the source of the second normally-on pulldown transistor.
27. The semiconductor device of claim 26, wherein an RC time constant of the capacitor and resistor determines when the second normally-on pulldown transistor turns on again after having previously turned off.
28. The semiconductor device of claim 26, wherein the capacitor is recharged each time the normally-off power transistor is switched on, and wherein a voltage of the capacitor continuously holds the gate of the second normally-on pulldown transistor below the turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor is in a normal switching state during which the normally-off power transistor is successively switched on and off responsive to a switching control signal input to the control terminal.
29. The semiconductor device of claim 28, wherein the capacitor voltage rises above the turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor remains switched off for 1 ms or more.
30. The semiconductor device of claim 26, wherein the pulldown control circuit further comprises: a diode in series with the capacitor and electrically connected to the first reference terminal such that the diode isolates the first failsafe pulldown circuit and the second failsafe pulldown circuit from one another.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts. The features of the various illustrated embodiments may be combined unless they exclude each other. Embodiments are depicted in the drawings and are detailed in the description that follows.
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DETAILED DESCRIPTION
(10) The embodiments described herein provide circuits and devices that include a failsafe pulldown circuit with controllable turn-off time for the gate of a power switch. While the described examples are explained in the context of a Gallium Nitride (GaN) based Gate Injection Transistor (GIT) as the power switch, the techniques are applicable to other transistor or semiconductor types including, notably, other enhancement-mode High Electron Mobility Transistors (HEMTs) characterized in having low turn on/off threshold voltages and low gate capacitances. The failsafe pulldown circuit prevents the power switch from being unintentionally turned on due to spurious noise or ringing, does not require use of a negative voltage at the gate of the power switch, and provides controllable turn-off time for the power switch. An additional failsafe pulldown circuit may be provided to ensure the power switch remains off when in a powered down state during which no switching of the power switch occurs. Many of the problems associated with applying a negative voltage to the power switch gate are, thus, avoided.
(11) The embodiments are described primarily in the context of a power switch device in which a failsafe pulldown circuit and a power switch (e.g., a GIT) are integrated in the same GaN semiconductor die. However, the die could similarly be comprised of some other group Ill/V semiconductor or a silicon-based semiconductor. The described integration of the failsafe pulldown circuit and the power switch presents significant advantages in reliably maintaining a desired turn-off (non-conducting) state of the power switch with controllable turn-off time. In particular, such integration minimizes parasitic inductances between the gate of the power switch and the failsafe pulldown circuit, thereby constraining voltage ringing that potentially occurs when the control voltage driven to the gate transitions between high and low voltage levels. The reduced ringing effectively clamps the gate-to-source voltage of the power switch close to zero during turn-off intervals, which prevents unintended turning on of the power switch. Integration of the failsafe pulldown circuit in close proximity to the power switch also reduces interconnect paths (e.g., traces, terminals), thereby minimizing the potential for noise to couple onto the gate. This also prevents unintentional turning on of the power switch, particularly when no drive signal is applied to the gate as occurs during start-up intervals. The controllable turn-off time provides a controlled turn off speed for the power switch, e.g., for high power applications which may be subject to stringent EMI (electromagnetic interference) requirements and/or for added end-user configurability. The additional failsafe pulldown circuit ensures the power switch remains off in the powered down state, in case the clamping capability of the primary failsafe pulldown circuit is limited under no power/start-up conditions.
(12) While the embodiments are described primarily in the context of an integrated power switch device including both a failsafe pulldown circuit and a normally-off power transistor as a power switch, the failsafe pulldown circuit and the normally-off power transistor may be provided on separate dies, i.e., may not be monolithically integrated. Such a solution provides improvement over prior circuitry for controlling a GIT, but may not achieve the significant advantage of reduced noise (improved reliability) that is provided by an integrated power device.
(13) The failsafe pulldown circuit and normally-off power transistor may be provided on separate dies that are integrated within the same package, i.e., within a system-in-package or multi-chip module. Such a system-in-package achieves reduced parasitics and improved reliability as compared with a solution spread across separate packages, but may not achieve the same level of performance as a solution wherein the failsafe pulldown circuit and normally-off power transistor are integrated on the same die.
(14) The normally-off power transistor may be controlled by a driver that is considerably simpler than typical drivers used for controlling GITs, and that notably avoids complex switching sequences (state machines) within the driver and circuitry for generating a negative voltage. Furthermore, the normally-off power transistor may be controlled using only two voltage levels, rather than the three or four voltage levels typically required for driving a GIT. The failsafe pulldown circuit requires no separate control signalling, and is effectively controlled using the same two-level voltage signal that drives the gate of the normally-off power transistor (e.g., GIT). Hence, the drivers used to control the normally-off power transistors (e.g., GITs) described herein may be similar to other gate drivers, including those used in driving conventional MOSFETs.
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(16) The normally-off power transistor T_Power has a drain ‘D.sub.POWER’ electrically connected to a first load terminal ‘D’ of the semiconductor die 102, a source ‘S.sub.POWER’ electrically connected to a second load terminal ‘S’ of the semiconductor die 102, and a gate ‘G.sub.POWER’ electrically connected to a control terminal ‘G’ of the semiconductor die 102. Each terminal D, S, G, ‘REF2’, ‘REF1’ of the semiconductor die 102 may be implemented as one or more bond pads, pins, Cu pillars, etc. In each case, the terminals D, S, G, REF2, REF1 provide external electrical access to the internal circuitry included in the semiconductor die 102.
(17) The normally-off power transistor T_Power is a normally-off device but may have a relatively low threshold voltage for turning on or off, e.g., in the range of 1.2 to 3.5V for a GaN-based GIT. This, in addition to possibly low gate capacitances of the normally-off power transistor T_Power, may make the normally-off power transistor T_Power susceptible to unintentional transitions to a conducting state.
(18) To prevent such unintentional transitions, the semiconductor device 100 further includes a first failsafe pulldown circuit 104. As configured in
(19) The first failsafe pulldown circuit 104 includes a first normally-on pulldown transistor T_PD1 integrated in the same semiconductor die 102 as the normally-off power transistor T_Power. For the illustrated example wherein the normally-off power transistor T_Power is a GaN-based GIT (enhancement-mode HEMT), the first normally-on pulldown transistor T_PD1 of the first failsafe pulldown circuit 104 may be a depletion-mode GaN-based HEMT. Such a pulldown device turns off (set to a blocking mode) when its gate-to-source voltage V.sub.PD_GS is sufficiently negative, e.g., below a turn-off threshold voltage V.sub.PD_THR that is typically in the range of −4V to −7V. Otherwise, including when zero pulldown gate-to-source voltage V.sub.PD_GS is applied and when no voltage is actively driven across the gate ‘G.sub.PD1’ and source ‘S.sub.PD1’ of the first normally-on pulldown transistor T_PD1, the first normally-on pulldown transistor T_PD1 conducts. Locating the first normally-on pulldown transistor T_PD1 in the same semiconductor die 102 as the normally-off power transistor T_Power and in close proximity to the gate G.sub.POWER and source S.sub.POWER of the normally-off power transistor T_Power makes it unlikely for the normally-off power transistor T_Power to unintentionally be transitioned to its on state.
(20) The gate G.sub.PD1 of the first normally-on pulldown transistor T_PD1 of the first failsafe pulldown circuit 104 is electrically connected to the first reference terminal REF1 of the semiconductor die 102. The first normally-on pulldown transistor T_PD1 pulls down the gate G.sub.POWER of the normally-off power transistor T_Power to a voltage below the threshold voltage of the normally-off power transistor T_Power when no voltage is applied across the control terminal G and the first reference terminal REF1 of the semiconductor die 102.
(21) The first failsafe pulldown circuit 104 may also include a pulldown control circuit 106 connected between the gate G.sub.PD1 and source S.sub.PD1 of the first normally-on pulldown transistor T_PD1. The pulldown control circuit 106 provides a voltage between the gate G.sub.PD1 and source S.sub.PD1 of first normally-on pulldown transistor T_PD1. For example, the pulldown control circuit 106 may apply a negative voltage to the gate G.sub.PD1 of the first normally-on pulldown transistor T_PD1, relative to the source S.sub.PD1 of the first normally-on pulldown transistor T_PD1, when a turn-on voltage is applied between the control terminal G and first reference terminal REF1 of the semiconductor die 102, and does so autonomously, i.e., no separate external signals are required to control the pulldown control circuit 106. The pulldown control circuit 106 also autonomously discharges the negative voltage when the turn-on voltage is not applied between the control terminal G and first reference terminal REF1 of the semiconductor die 102.
(22) In one embodiment, the pulldown control circuit 106 includes a voltage clamp 108 and a pulldown resistor R.sub.PD1. The voltage clamp 108 generates a pulldown gate-to-source voltage V.sub.PD_GS that is below the negative threshold voltage V.sub.PD_THR required to turn off the first normally-on pulldown transistor T_PD1, during intervals when the normally-off power transistor T_Power is on (conducting). The voltage clamp 108 may be, or be modelled as, a diode having a threshold voltage. For example, the voltage clamp 108 may be, or be modelled as, a Zener diode as indicated in
(23) The pulldown resistor R.sub.PD1 of the pulldown control circuit 106 ensures that the first normally-on pulldown transistor T_PD1 is turned back on under no power/signal conditions. For example, if no voltage is being driven across the control terminal G and first reference terminal REF1 of the semiconductor die 102, the pulldown resistor R.sub.PD1 ensures that the gate G.sub.PD1 and source S.sub.PD1 of the first normally-on pulldown transistor T_PD1 are pulled to the same voltage, e.g., V.sub.PD_GS=0, thereby turning on the first normally-on pulldown transistor T_PD1, so as to short the power transistor gate G.sub.POWER to the power transistor source S.sub.POWER. If the power and pulldown transistors T_Power, T_PD1 are integrated in the same semiconductor die 102, the pulldown resistor R.sub.PD1 may also be integrated in the same semiconductor 102. For the example of a GaN semiconductor die 102, the pulldown resistor R.sub.PD1 also may be made of GaN. In particular, the pulldown resistor R.sub.PD1 of the first failsafe pulldown circuit 104 may include one or more two-dimensional electron gas (2DEG) regions of the GaN semiconductor die 102, which is substantially a GaN HEMT without the gate.
(24) The semiconductor device 100 also includes a turn-off time control circuit 110 for controlling the turn-off time of the normally-off power transistor T_Power. In some applications, such as high power applications subject to stringent EMI requirements, controlled turn off speed for the normally-off power transistor T_Power may be desirable. Controlled turn off speed for the normally-off power transistor T_Power also provides further end-user configurability.
(25) The turn-off time control circuit 110 provides a controlled turn-off time for the normally-off power transistor T_Power. The controlled turn-off time may be fixed (i.e., programmed once) or programmable (i.e., capable of being reprogrammed).
(26) In one embodiment, the turn-off time control circuit 110 includes a first resistor R.sub.OFF1 integrated in the same semiconductor die 102 as the normally-off power transistor T_Power and the first normally-on pulldown transistor T_PD1. The first resistor R.sub.OFF1 of the turn-off time control circuit 110 is electrically connected in series between the drain ‘D.sub.PD1’ of the first normally-on pulldown transistor T_PD1 and the gate G.sub.POWER of the normally-off power transistor T_Power. For the example of a GaN semiconductor die 102, the first resistor R.sub.OFF1 of the turn-off time control circuit 110 may also made of GaN. In particular, the first resistor R.sub.OFF1 may include one or more two-dimensional electron gas (2DEG) regions of the GaN semiconductor die 102, which is substantially a GaN HEMT without the gate. More generally, the resistance value of the first resistor R.sub.OFF1 determines, at least partly, the turn-off time of the normally-off power transistor T_Power.
(27) For example, the turn-off time control circuit 110 may also include a second resistor R.sub.OFF2 which is external to the semiconductor die 102 and electrically connected in parallel with the first resistor R.sub.OFF1. In this example, R.sub.OFF∥R.sub.OFF2 determines the turn-off time for the normally-off power transistor T_Power. R.sub.OFF1 may have a higher resistance than R.sub.OFF2. In this case, R.sub.OFF2 may be used to turn off the normally-off power transistor T_Power faster, which may be more beneficial for low power applications. R.sub.OFF2 may have a fixed resistance that is determined once. Alternatively, R.sub.OFF2 may have a programmable resistance, as indicated by the dashed slanted line in
(28) The semiconductor die 102 may also include a second reference terminal REF2 electrically connected to a node 112 between the first resistor R.sub.OFF1 of the turn-off time control circuit 110 and the drain D.sub.PD1 of the first normally-on pulldown transistor T_PD1. The second reference terminal REF2 of the semiconductor die 102 provides a point of external electrical connection for the second resistor R.sub.OFF2 of the turn-off time control circuit 110, if R.sub.OFF2 is used. The first resistor R.sub.OFF1 and the second resistor R.sub.OFF2 of the turn-off time control circuit 110 are electrically connected in parallel between the control terminal G and second reference terminal REF2 of the semiconductor die 102. If the second resistor R.sub.OFF2 is not used, the second reference terminal REF2 may be omitted. In this case, just the first resistor R.sub.OFF1 controls the turn-off of the normally-off power transistor T_Power.
(29) The resistance of the first resistor R.sub.OFF1 of the turn-off time control circuit 110 may be set relatively high, e.g., between 100 to 500 to enable slow switching of the normally-off power transistor T_Power, even if the second resistor R.sub.OFF2 of the turn-off time control circuit 110 is omitted, and while still setting the slowest possible switching speed for the normally-off power transistor T_Power. The turn off speed of the normally-off power transistor T_Power may be increased by including R.sub.OFF2 in parallel with R.sub.OFF1. The value of R.sub.OFF2 may be smaller than R.sub.OFF1, and R.sub.OFF2 may be placed as close as possible to the control terminal G and second reference terminal REF2 of the semiconductor die 102, to minimize parasitic inductance within this loop. If R.sub.OFF2 is included in the turn-off time control circuit 110, R.sub.OFF2 and R.sub.OFF1 operate in parallel and the total turn off resistance seen by the normally-off power transistor T_Power becomes:
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where with R.sub.para is the intrinsic parasitic resistance of the monolithic turn off path. R.sub.para should be much smaller than R.sub.OFF1 and R.sub.OFF2 so that with the absence of R.sub.OFF2, R.sub.OFF1 should dominate the gate impedance of the normally-off power transistor T_Power. By connecting R.sub.OFF2, the turn-off resistance R.sub.turn-off seen by the normally-off power transistor T_Power is reduced. Accordingly, the turn-off speed of the normally-off power transistor T_Power may be controlled by adjusting the impedance seen by the gate G.sub.POWER of the normally-off power transistor T_Power.
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(32) The second failsafe pulldown circuit 202 pulls down the gate G.sub.POWER of the normally-off power transistor T_Power to a voltage below the threshold voltage of the normally-off power transistor T_Power when the normally-off power transistor T_Power is in a powered down state during which no switching of the normally-off power transistor T_Power occurs. The powered down state may correspond to a low or no power state in which the normally-off power transistor T_Power is not switched over an extended period of time. For example, the powered down state may be a no power state in which no power is provided to the semiconductor die 102, or a start-up state in which the normally-off power transistor T_Power gradually transitions from a no power state to a normal power state.
(33) The first resistor R.sub.OFF1 of the turn-off time control circuit 110 may have a relatively high resistance as explained above, e.g., between 10Ω to 50Ω. The clamping capability of the first normally-on pulldown transistor T_PD1 of the first failsafe pulldown circuit 104 may be limited if R.sub.OFF1 is relatively high. In this case, the pulldown effect provided by the first normally-on pulldown transistor T_PD1 may be weakened in the powered down state, which could lead to inadvertent turn on of the normally-off power transistor T_Power.
(34) The second failsafe pulldown circuit 202 compensates for any pulldown weakness caused by the first resistor R.sub.OFF1 of the turn-off time control circuit 110. More particularly, the second failsafe pulldown circuit 202 includes a second normally-on pulldown transistor T_PD2. Similar to the first normally-on pulldown transistor T_PD1, the second normally-on pulldown transistor T_PD2 is electrically connected between the gate G.sub.POWER and source S.sub.POWER of the normally-off power transistor T_Power, and the gate G.sub.PD2 of the second normally-on pulldown transistor T_PD2 is electrically connected to the first reference terminal REF1 of the semiconductor die 102, e.g., through a diode D.sub.B. However, unlike the first normally-on pulldown transistor T_PD1, no additional resistor is inserted in the path between the drain D.sub.PD2 of the second normally-on pulldown transistor T_PD2 and the gate G.sub.POWER of the normally-off power transistor T_Power, making the second normally-on pulldown transistor T_PD2 stronger that the first normally-on pulldown transistor T_PD1. The pulldown provided by the first normally-on pulldown transistor T_PD1 is compensated or enhanced by the second normally-on pulldown transistor T_PD2, thereby avoiding inadvertent turn on of the normally-off power transistor T_Power while in the powered down state.
(35) Since weakened pulldown may be a concern mainly in the powered down state during which no switching of the normally-off power transistor T_Power occurs, the second failsafe pulldown circuit 202 may also include a pulldown control circuit 204 for controlling when the second normally-on pulldown transistor T_PD2 is conducting and not conducting. The second normally-on pulldown transistor T_PD2 does not compensate pulldown of the power transistor gate G.sub.POWER when the second normally-on pulldown transistor T_PD2 is not conducting.
(36) The pulldown control circuit 204 is connected between the gate G.sub.PD2 of the second normally-on pulldown transistor T_PD2 and the source S.sub.PD2 of the second normally-on pulldown transistor T_PD2. The pulldown control circuit 204 holds the gate G.sub.PD2 of the second normally-on pulldown transistor T_PD2 above a turn-off voltage of the second normally-on pulldown transistor T_PD2 when the normally-off power transistor T_Power is in the powered down state.
(37) For the illustrated example wherein the normally-off power transistor T_Power is a GaN-based GIT (enhancement-mode HEMT), the second normally-on pulldown transistor T_PD2 of the second failsafe pulldown circuit 202 may be a depletion-mode GaN-based HEMT. Such a pulldown device turns off (set to a blocking mode) when its gate-to-source voltage V.sub.PD_GS is sufficiently negative, e.g., below a turn-off threshold voltage V.sub.PD_THR that is typically in the range of −4V to −7V. Otherwise, including when zero pulldown gate-to-source voltage V.sub.PD_GS2 is applied and when no voltage is actively driven across the gate ‘G.sub.PD2’ and source ‘S.sub.PD2’ of the second normally-on pulldown transistor T_PD2, the second normally-on pulldown transistor T_PD2 conducts. Holding G.sub.PD2 above the turn-off voltage of the second normally-on pulldown transistor T_PD2 in this case means that the pulldown control circuit 204 of the second failsafe pulldown circuit 202 keeps G.sub.PD2 above the negative threshold voltage to hold the gate on, ensuring that the normally-off power transistor T_Power remains off.
(38) The pulldown control circuit 204 of the second failsafe pulldown circuit 202 lowers the voltage at the gate G.sub.PD2 of the second normally-on pulldown transistor T_PD2 to below the turn-off voltage of the second normally-on pulldown transistor T_PD2 when the normally-off power transistor T_Power is in a normal switching state during which the normally-off power transistor T_Power is successively switched on and off responsive to a switching control signal input to the control terminal G of the semiconductor die 102. In one embodiment, the pulldown control circuit 204 of the second failsafe pulldown circuit 202 includes a capacitor C.sub.B electrically connected between the gate G.sub.PD2 of the second normally-on pulldown transistor T_PD2 and the source S.sub.PD2 of the second normally-on pulldown transistor T_PD2. The pulldown control circuit 204 of the second failsafe pulldown circuit 202 further includes a resistor R.sub.H electrically connected between the gate G.sub.PD2 of the second normally-on pulldown transistor T_PD2 and the source S.sub.PD2 of the second normally-on pulldown transistor T_PD2.
(39) The RC time constant of the capacitor and resistor pairing C.sub.B, R.sub.H determines when the second normally-on pulldown transistor T_PD2 turns on again after having previously turned off. The capacitor C.sub.B is recharged each time the normally-off power transistor T_Power is switched on. The voltage V.sub.CB of the capacitor C.sub.B continuously holds the gate G.sub.PD2 of the second normally-on pulldown transistor T_PD2 below the turn-off voltage of the second normally-on pulldown transistor T_PD2 when the normally-off power transistor T_Power is in the normal switching state, ensuring the second normally-on pulldown transistor T_PD2 remains off when the normally-off power transistor T_Power is in the normal switching state. In one embodiment, the RC time constant of the capacitor and resistor pairing C.sub.B, R.sub.H is selected such that the capacitor voltage V.sub.CB rises above the turn-off voltage of the second normally-on pulldown transistor T_PD2 when the normally-off power transistor T_Power remains switched off for 1 ms or more.
(40) As explained above, the first turn on or startup from a no power condition conventionally has been a problem in that the main power switch must be clamped. With the techniques presented herein, the capacitor C.sub.B begins charging once power is applied between the control terminal and the first reference terminal REF1 of the semiconductor die 102. Once the voltage V.sub.CB of the capacitor C.sub.B reaches the turn-off voltage of the second normally-on pulldown transistor T_PD2, the second normally-on pulldown transistor T_PD2 turns off and no longer contributes to the pulldown.
(41) The RC time constant of the capacitor and resistor pairing C.sub.B, R.sub.H may be programmed such that it takes a long time to turn the second normally-on pulldown transistor T_PD2 back on, since the additional pulldown functionality provided by the second normally-on pulldown transistor T_PD2 is needed most during a no power condition. Accordingly, the RC time constant of the capacitor and resistor pairing C.sub.B, R.sub.H may be programmed such that the second normally-on pulldown transistor T_PD2 turns back on when a no power condition persists for a long period of time, e.g., 1 ms or more. The first failsafe pulldown circuit 104 continues to operate during normal on/off switching of the normally-off power transistor T_Power. Every time the normally-off power transistor T_Power is turned on, the capacitor C.sub.B is ‘topped off’ to a fully charge state and the second normally-on pulldown transistor T_PD2 remains off. In one embodiment, the capacitor C.sub.B is implemented as a metal-insulator-metal capacitor and the resistor R.sub.H is a standard GaN resistor.
(42)
(43)
where Vth2 is the turn-off threshold voltage of the second normally-on pulldown transistor T_PD2 and V0 is the initial voltage of the capacitor C.sub.B when the normally-off power transistor T_Power turns off.
(44) As indicated by the dashed waveforms in
(45) Since R.sub.OFF2, if used, is located outside the semiconductor die 102, some parasitic inductance will be in series with R.sub.OFF2. Simulation results show little to no difference between 0 nH and 4 nH, where 4 nH could be achieved with an external resistor. A poor design with 20 nH in series with R.sub.OFF2 can affect the turn off behavior, but this effect is inconsequential in comparison to the effect of the value of R.sub.OFF2.
(46) The pulldown control circuit 204 of the second failsafe pulldown circuit 202 may further include a diode D.sub.B for isolating the first failsafe pulldown circuit 104 and the second failsafe pulldown circuit 202 from one another. In the illustrated example, the diode D.sub.B is in series with the capacitor C.sub.B and electrically connected to the first reference terminal REF1 of the semiconductor die 102 to provide the failsafe pulldown circuit isolation. The diode D.sub.B prevents the paralleled failsafe pulldown circuits 104, 202 from interfering with the operation of each other.
(47) The second failsafe pulldown circuit 202 is optional. Depending on the ohmic class of the normally-off power transistor T_Power, the second failsafe pulldown circuit 202 may be omitted. For example, if the normally-off power transistor T_Power is a high ohmic device, then a high-valued R.sub.OFF1 may be good enough to clamp the power transistor gate G.sub.POWER even if R.sub.OFF2 is not connected. In this case, second failsafe pulldown circuit 202 may be omitted.
(48) The programmable turn-off failsafe pulldown techniques described herein may be applied to any power switch concept that employs a failsafe pulldown circuit. Described next are a few embodiments of additional power switch systems that incorporate one or both of the failsafe pulldown circuits 104, 202.
(49)
(50)
(51)
(52) The resistance modulation circuit 502 also includes a modulation switch Q.sub.MOD, which alters the resistance of a gate path loop of the normally-off power transistor T_Power when the normally-off power transistor T_Power is turned on and first normally-on pulldown transistor T_PD1 is turned off. This gate path loop is the current loop from the control terminal G of the semiconductor die 102 to the first reference terminal REF1, and includes, when the normally-off power transistor T_Power is on, the gate of the normally-off power transistor T_Power, the source of the normally-off power transistor T_Power, and a path, through the first failsafe pulldown circuit 104, that returns to the first reference terminal REF1. When the modulation switch Q.sub.MOD is turned on, a low-impedance path is formed through the modulation switch Q.sub.MOD and the voltage clamp 504, each of which provide negligible resistance. When the modulation switch Q.sub.MOD is turned off, the current is instead forced to flow through the resistor R.sub.BYP, which presents a high-impedance path, at least as compared with the current path through modulation switch Q.sub.MOD. The low-impedance path instantiated when the modulation switch Q.sub.MOD is turned on provides a high-current transition pulse. The high-impedance path instantiated when the modulation switch Q.sub.MOD is turned off provides a low level of current for maintaining the on state of the normally-off power transistor T_Power.
(53) The illustrated modulation switch Q.sub.MOD is a normally-on (depletion mode) HEMT, and is preferably integrated in the same GaN die 102 as the normally-off power transistor T_Power. The modulation switch Q.sub.MOD-has an associated gate-to-source capacitance C.sub.GS, which may not be a separate component but can be an intrinsic capacitance of the modulation switch Q.sub.MOD. This capacitance C.sub.GS is expressly shown in
(54)
(55) Although the present disclosure is not so limited, the following numbered examples demonstrate one or more aspects of the disclosure.
(56) Example 1. A semiconductor device, comprising: a normally-off power transistor integrated in a semiconductor die, wherein a gate of the normally-off power transistor is electrically connected to a control terminal of the semiconductor die; and a first failsafe pulldown circuit comprising: a first normally-on pulldown transistor integrated in the semiconductor die, wherein a gate of the first normally-on pulldown transistor is electrically connected to a first reference terminal of the semiconductor die, wherein the first normally-on pulldown transistor is configured to pull down the gate of the normally-off power transistor to a voltage below a threshold voltage of the normally-off power transistor when no voltage is applied across the control terminal and the first reference terminal; and a turn-off time control circuit configured to control a turn-off time of the normally-off power transistor.
(57) Example 2. The semiconductor device of example 1, wherein the turn-off time control circuit comprises a first resistor integrated in the semiconductor die and electrically connected in series between the first normally-on pulldown transistor and the gate of the normally-off power transistor.
(58) Example 3. The semiconductor device of example 2, wherein the turn-off time control circuit further comprises a second resistor external to the semiconductor die and electrically connected in parallel with the first resistor.
(59) Example 4. The semiconductor device of example 3, wherein the first resistor has a higher resistance than the second resistor.
(60) Example 5. The semiconductor device of example 3 or 4, wherein the second resistor has a fixed resistance.
(61) Example 6. The semiconductor device of example 3 or 4, wherein the second resistor has a programmable resistance.
(62) Example 7. The semiconductor device of any of examples 3, 4 and 6, wherein the second resistor is a programmable resistor included in a controller configured to control switching of the normally-off power transistor.
(63) Example 8. The semiconductor device of any of examples 3 through 7, wherein the semiconductor die includes a second reference terminal electrically connected to a node between the first resistor and the first normally-on pulldown transistor, and wherein both the first resistor and the second resistor are electrically connected between the control terminal and the second reference terminal.
(64) Example 9. The semiconductor device of any of examples 1 through 8, wherein the first failsafe pulldown circuit further comprises a pulldown control circuit connected between the gate of the first normally-on pulldown transistor and a source of the first normally-on pulldown transistor, and wherein the pulldown control circuit is configured to autonomously apply a negative voltage to the gate of the first normally-on pulldown transistor, relative to the source of the first normally-on pulldown transistor, when a turn-on voltage is applied between the control terminal and the first reference terminal, and to autonomously discharge the negative voltage when the turn-on voltage is not applied between the control terminal and the first reference terminal.
(65) Example 10. The semiconductor device of any of examples 1 through 9, further comprising: a second failsafe pulldown circuit configured to pull down the gate of the normally-off power transistor to a voltage below the threshold voltage of the normally-off power transistor when the normally-off power transistor is in a powered down state during which no switching of the normally-off power transistor occurs.
(66) Example 11. The semiconductor device of example 10, wherein the second failsafe pulldown circuit comprises: a second normally-on pulldown transistor integrated in the semiconductor die, wherein a gate of the second normally-on pulldown transistor is electrically connected to the first reference terminal, e.g., through a diode; and a pulldown control circuit connected between a gate of the second normally-on pulldown transistor and a source of the second normally-on pulldown transistor, wherein the pulldown control circuit is configured to hold the gate of the second normally-on pulldown transistor above a turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor is in the powered down state.
(67) Example 12. The semiconductor device of example 11, wherein the pulldown control circuit is configured to lower the voltage at the gate of the second normally-on pulldown transistor to below the turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor is in a normal switching state during which the normally-off power transistor is successively switched on and off responsive to a switching control signal input to the control terminal.
(68) Example 13. The semiconductor device of example 11 or 12, wherein the pulldown control circuit comprises: a capacitor electrically connected between the gate of the second normally-on pulldown transistor and the source of the second normally-on pulldown transistor; and a third resistor electrically connected between the gate of the second normally-on pulldown transistor and the source of the second normally-on pulldown transistor.
(69) Example 14. The semiconductor device of example 13, wherein an RC time constant of the capacitor and resistor determines when the second normally-on pulldown transistor turns on again after having previously turned off.
(70) Example 15. The semiconductor device of example 13 or 14, wherein the capacitor is recharged each time the normally-off power transistor is switched on, and wherein a voltage of the capacitor continuously holds the gate of the second normally-on pulldown transistor below the turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor is in a normal switching state during which the normally-off power transistor is successively switched on and off responsive to a switching control signal input to the control terminal.
(71) Example 16. The semiconductor device of example 15, wherein the capacitor voltage rises above the turn-off voltage of the second normally-on pulldown transistor when the normally-off power transistor remains switched off for 1 ms or more.
(72) Example 17. The semiconductor device of any of examples 13 through 16, wherein the pulldown control circuit further comprises: a diode in series with the capacitor and electrically connected to the first reference terminal such that the diode isolates the first failsafe pulldown circuit and the second failsafe pulldown circuit from one another.
(73) Example 18. The semiconductor device of any of examples 1 through 17, wherein the semiconductor die is a GaN die, wherein the normally-off power transistor is a normally-off GaN HEMT (high-electron mobility transistor), and wherein the first normally-on pulldown transistor is a normally-on GaN HEMT.
(74) Example 19. The semiconductor device of any of examples 1 through 18, wherein the semiconductor die includes a second reference terminal electrically connected to a node between the first resistor and the first normally-on pulldown transistor.
(75) Example 20. A semiconductor die, comprising: a control terminal; a first reference terminal; a normally-off power transistor having a gate electrically connected to the control terminal; and a first failsafe pulldown circuit comprising: a first normally-on pulldown transistor having a gate electrically connected to the first reference terminal, wherein the first normally-on pulldown transistor is configured to pull down the gate of the normally-off power transistor to a voltage below a threshold voltage of the normally-off power transistor when no voltage is applied across the control terminal and the first reference terminal; and a first resistor electrically connected in series between the first normally-on pulldown transistor and the gate of the normally-off power transistor.
(76) Example 21. The semiconductor die of example 20, further comprising: a second failsafe pulldown circuit configured to pull down the gate of the normally-off power transistor to a voltage below the threshold voltage of the normally-off power transistor when the normally-off power transistor is in a powered down state during which no switching of the normally-off power transistor occurs.
(77) Example 22. The semiconductor die of example 20 or 21, further comprising: a second reference terminal electrically connected to a node between the first resistor and a drain of the first normally-on pulldown transistor.
(78) As used herein, the terms “having,” “containing,” “including,” “comprising,” and the like are open-ended terms that indicate the presence of stated elements or features, but do not preclude additional elements or features. The articles “a,” “an” and “the” are intended to include the plural as well as the singular, unless the context clearly indicates otherwise.
(79) It is to be understood that the features of the various embodiments described herein may be combined with each other, unless specifically noted otherwise.
(80) Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.