Perovskite-silicon tandem solar cell
11437537 · 2022-09-06
Assignee
Inventors
Cpc classification
H01L31/078
ELECTRICITY
H01L31/0284
ELECTRICITY
H10K30/20
ELECTRICITY
H01L31/074
ELECTRICITY
International classification
H01L31/028
ELECTRICITY
Abstract
Perovskite/silicon tandem solar cells have the potential to achieve high efficiencies through improvements to the optical and electrical parameters of perovskite/silicon tandem devices, via photon management, particularly using the optical band-edge shifting properties of silicon via surface modification of silicon. Silicon can directly extract the light generated charge carriers, which can achieve an efficiency of over 28%.
Claims
1. A tandem photovoltaic cell, comprising, in order relative to incident light: an anti-reflection outer layer; a transparent conductive oxide layer; a hole transport layer; a perovskite layer; an electron transport layer comprising p.sup.+-porous silicon; an n-type silicon layer or a p-type silicon layer; an n.sup.+-doped n-type silicon layer; and a back contact; wherein the n.sup.+-doped n-type silicon layer is a homojunction with the n-type silicon layer.
2. The tandem photovoltaic cell of claim 1, wherein the: n.sup.+-doped n-type silicon layer is a heterojunction with the p-type silicon layer.
3. The tandem photovoltaic cell of claim 1, wherein the electron transport layer comprises at least 90 wt. % p.sup.+-porous silicon, relative to total electron transport layer weight.
4. The tandem photovoltaic cell of claim 1, wherein the electron transport layer comprises no filler.
5. The tandem photovoltaic cell of claim 1, wherein the electron transport layer comprises no perovskite material beyond a depth of 10% of an electron transport layer thickness.
6. The tandem photovoltaic cell of claim 1, wherein the perovskite layer directly contacts the electron transport layer.
7. The tandem photovoltaic cell of claim 1, wherein the electron transport layer directly contacts the n-type silicon layer or the p-type silicon layer.
8. The tandem photovoltaic cell of claim 1, wherein the anti-reflection outer layer directly contacts the transparent conductive oxide layer, wherein the transparent conductive oxide layer directly contacts the hole transport layer, wherein the hole transport layer directly contacts the perovskite layer, and wherein the perovskite layer directly contacts the electron transport layer.
9. The tandem photovoltaic cell of claim 1, wherein the perovskite layer directly contacts the electron transport layer, and wherein the electron transport layer directly contacts the n-type silicon layer or the p-type silicon layer.
10. The tandem photovoltaic cell of claim 1, comprising no antireflective layer between a charge transporting layer, light absorbing layers, and/or silicon layer.
11. The tandem photovoltaic cell of claim 1, comprising no reflective layer beneath the electron transport layer relative to the incident light.
12. The tandem photovoltaic cell of claim 1, wherein the perovskite layer comprises a compound of formula (I)
RNH.sub.3PbX.sub.3 (I), wherein R is an alkyl group and X is a halide.
13. The tandem photovoltaic cell of claim 12, wherein R is methyl or ethyl and X is Br or I.
14. The tandem photovoltaic cell of claim 1, having a photon conversion efficiency of at least 20%.
15. A method of producing electricity, comprising irradiating the tandem photovoltaic cell of claim 1 with sunlight.
16. A method of making the tandem photovoltaic cell of claim 1, the method comprising: combining the perovskite layer with an upper surface of the electron transport layer, in a direction relative to the incident light.
17. A method of improving efficiency of the tandem photovoltaic cell of claim 1, the method comprising: irradiating the incident light through the electron transport layer comprising the p.sup.+-porous silicon, wherein the photon conversion efficiency is improved relative to tandem perovskite solar cells lacking the p.sup.+-porous silicon.
18. A method of improving an efficiency of a tandem solar cell, the method comprising: forming a perovskite layer on an electron transport layer comprising at least 90 wt. % p.sup.+-porous silicon, relative to a total electron transport layer weight; and further processing to provide the tandem solar cell comprising, in order of incident light, an anti-reflection layer, a transparent conductive oxide layer, a hole transport layer, the perovskite layer, the electron transport layer, a p-type or n-type silicon layer, an n.sup.+-doped silicon layer, and a back contact.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(33) Aspects of the invention provide tandem photovoltaic cells comprising, in order relative to incident light: an anti-reflection layer (typically the outermost layer); a transparent conductive oxide layer; a hole transport layer; a perovskite layer; an electron transport layer comprising p.sup.+-porous silicon; and a back contact. Inventive cells may further comprise an n-type silicon layer or a p-type silicon layer between the electron transport layer and the back contact. Inventive cells may further comprise: an n-type silicon layer between the electron transport layer and the back contact; and an n.sup.+-doped n-type silicon layer as a homojunction with the n-type silicon layer, between the n-type silicon layer and the back contact. Inventive cells may further comprise: a p-type silicon layer, between the electron transport layer and the back contact; and an n.sup.+-doped n-type silicon layer as a heterojunction with the p-type silicon layer, between the p-type silicon layer and the back contact.
(34) The anti-reflection outer layer may directly contact the transparent conductive oxide layer. The transparent conductive oxide layer may directly contact the hole transport layer. The hole transport layer may directly contact the perovskite layer. The perovskite layer may directly contact the electron transport layer. The electron transport layer may directly contact an n-type silicon layer or a p-type silicon layer. The n-type silicon layer or a p-type silicon layer may directly contact an n.sup.+-doped silicon layer. The n.sup.+-doped silicon layer may directly contact the back contact. The back contact may make out the back of the device with respect to the direction of incident light. Inventive cells may comprise no antireflective layer between a charge transporting layer, light absorbing layers, and/or silicon layer. Inventive cells may comprise no reflective layer beneath the electron transport layer relative to the incident light.
(35) Useful anti-reflection (or “anti-reflective”) layers may include, for example, a material with an index of refraction (e.g., n.sub.D˜1.23±0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.067, 0.07, 0.075, 0.08, 0.09, 0.1, 0.11, 0.125, 0.133, 0.14, or 0.15, or some range including any of these endpoints) different from the layer immediately beneath it, in an incident light direction, whereby the thickness of the anti-reflection layer(s) should be adjusted to cancel out wavelengths of incident light based on the differences in refractive indices and the thickness of the anti-reflection layer. The anti-reflection layer(s) may be a single layer coating or a multilayer coating (e.g., double-layer antireflective coating, multilayer gradient film, structured surface, etc.). For example, the anti-reflection layer(s) may include MgF.sub.2, SiN.sub.x, SiO.sub.2, TiZrO.sub.2, ZnS, SiN, CeO.sub.2, ITO, Si.sub.3N.sub.4, ZnO, TiO.sub.2, a fluoropolymer (PTFE, PVdF, PHFP, etc.), spirooxazine-doped polystyrene, vinyltrimethoxy silane films, AlN.sub.x, PRODUCER® DARC® PECVD coating from Applied Materials, and/or any appropriate material described in Appl. Surf. Sci. 2019, 490, 278-282, “Multifunctional Optical Coatings and Light Management for Photovoltaics” in Advanced Micro-and Nanomaterials for Photovoltaics, S. L. Moffitt, et al., 2019, “Superhydrophobic Antireflective Polymer Coatings with Improved Solar Cell Efficiency” in Super hydrophobic Polymer Coatings, S. Sahoo, et al., 2019, “Multifunctional Optical Coatings and Light Management for Photovoltaics” in Advanced Micro-and Nanomaterials for Photovoltaics Ch. 7, S. L. Moffit, et al., 2019, pp. 153-173, Mater. Sci. Appl., 2018, 9, 705-722, Materials 2016, 9(6), 497, each of which is incorporated by reference herein in its entirety.
(36) Useful hole transport layers may include, for example, any material described in Arab. J. Chem. 2020, 73(1), 2526-2557, J. Phys. Chem. C 2018, 722(25), 14039-14063, Adv. Mater. Interf. 2018, 5(22), 1800882, J. Mater. Sci.: Mater. Electron. 2018, 29, 8847, Chem. Rec. 2017, 77(7), 681-699, or Electron. Mater. Lett. 2019, 75, 505, each of which is incorporated by reference herein in its entirety. Alternatively, or in addition to these, such materials may include NiO, NiO:Cu, WO.sub.3, 1,3-bis(N-carbazolyl)benzene, 4,4′-bis(N-carbazolyl)-1,1′-biphenyl, 2,6-bis(9H-carbazol-9-yl)pyridine, 1,4-bis(diphenylamino)benzene, 4,4′-bis(3-ethyl-N-carbazolyl)-1,1′-biphenyl, N,N′-bis(3-methylphenyl)-N,N′-diphenylbenzidine, (E,E)-1,4-bis[2-[4-[N,N-bis(4-methoxyphenyl)amino]phenyl]vinyl]benzene (TOP-HTM-al), (E,E,E,E)-4,4′,4″,4′″-[benzene-1,2,4,5-tetrayltetrakis(ethene-2,1-diyl)]tetrakis[N,N-bis(4-methoxyphenyl)aniline](TOP-HTM-α2), copper(II) phthalocyanine, cuprous thiocyanate, copper indium sulfide, cuprous iodide, 4,4′-cyclohexylidenebis[N,N-bis(4-methylphenyl)benzenamine], 4-(dibenzylamino)benzaldehyde-N,N-diphenylhydrazone, 9,9′-(2,2′-dimethyl[1,1′-biphenyl]-4,4′-diyl)bis-9H-carbazole, 2,2′-dimethyl-N,N′-di-[(1-naphthyl)-N,N′-diphenyl]-1,1′-biphenyl-4,4′-diamine, 9,9-dimethyl-N,N′-di(1-naphthyl)-N,N′-diphenyl-9H-fluorene-2,7-diamine, N,N′-di(1-naphthyl)-N,N′-diphenyl-(1,1′-biphenyl)-4,4′-diamine, N,N′-diphenyl-N,N′-bis-[4-(phenyl-m-tolylamino)phenyl]biphenyl-4,4′-diamine, N,N′-diphenyl-N,N′-di-p-tolylbenzene-1,4-diamine, dipyrazino[2,3-f:2′,3′-h]quinoxaline-2,3,6,7,10,11-hexacarbonitrile, N.sup.4,N.sup.4′-bis[4-[bis(3-methylphenyl)amino]phenyl]-N.sup.4,N.sup.4′-diphenyl-[1,1′-biphenyl]-4,4′-diamine (DNTPD), 3-(4,6-diphenyl-1,3,5-triazin-2-yl)-9-phenyl-9H-carbazole (DPTPCz), 9-(2-ethylhexyl)-N,N,N,N-tetrakis((4-methoxyphenyl)-9H-carbazole-2,7-diamine) (EH44), indium(III) phthalocyanine chloride, lead phthalocyanine, poly(copper phthalocyanine), poly(N-ethyl-2-vinylcarbazole), poly-4-butyl-N,N-diphenylaniline (TPD), poly(9-vinylcarbazole), poly(1-vinylnaphthalene), 2,8-bis(diphenylphosphineoxide)dibenzofuran (PPF), poly[bis(4-phenyl)(2,4,6-trimethylphenyl)amine] (PTAA), N.sub.2,N.sub.2,N.sub.2′,N.sub.2′,N.sub.7,N.sub.7,N.sub.7′,N.sub.7′-octakis(4-methoxyphenyl)-9,9′-spirobi[9H]-fluorene]-2,2′,7,7′-tetramine (Spiro-MeOTAD, also sold as SHT-263 Solarpur® HTM), spiro[9H-fluorene-9,9′-[9H]xanthene]-2,7-diamine, spiro[9H-fluorene-9,9′-[9H]xanthene]-2,2′,7,7′-tetramine, 2,4,6-tris(3-(carbazol-9-yl)phenyl)triazine (TCPZ), N,N,N′,N′-tetrakis(4-methoxyphenyl)benzidine, N,N,N′,N′-tetrakis(3-methylphenyl)-3,3′-dimethylbenzidine, N,N,N′,N′-tetrakis(2-naphthyl)benzidine, tetra-N-phenylbenzidine, N,N,N′,N′-tetraphenylnaphthalene-2,6-diamine, poly[(9,9-dioctylfluorenyl-2,7-diyl)-co-(4,4′-(N-(4-sec-butylphenyl)diphenylamine)] (TFB), tin(IV) 2,3-naphthalocyanine dichloride, titanyl phthalocyanine, titanium oxide phthalocyanine, tris(4-carbazoyl-9-ylphenyl)amine, tris[4-(diethylamino)phenyl]amine, 1,3,5-tris(diphenylamino)benzene, 1,3,5-tris(2-(9-ethylcabazyl-3)ethylene)benzene, 1,3,5-tris[(3-methylphenyl)phenylamino]benzene, 4,4′,4″-Tris[2-naphthyl(phenyl)amino]triphenylamine, 4,4′,4″-tris[phenyl(m-tolyl)amino]-triphenylamine, vanadyl phthalocyanine, zinc phthalocyanine, or combinations of any of these. Some applications may call for pure, or at least 75, 80, 85, 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % (relative to the total hole transporting layer weight) of inorganic or organic material, or of one, two, three, or four of the aforementioned compounds.
(37) Useful p.sup.+-doped porous silicon electron transport layers may include, for example, boron, aluminum, gallium, indium, and/or thallium, or may include purely, or at least 75, 80, 85, 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % (relative to the total p.sup.+-doped porous silicon electron transport layer weight), of one of these dopants. The porosity of the p.sup.+-doped porous silicon electron transport layers may be, e.g., at least 15, 25, 33, 40, 45, 50, 55, 60, 67, or 75% and/or up to 99, 97.5, 95, 92.5, 90, 85, 80, 75, 70, 60, 50, or 40% porous, and/or may have a dielectric permittivity of, e.g., at least 1.5, 2, 2.5, 3, 3.5, 4, 4.5, or 5 and/or up to 12, 11, 10, 9, 8, 7.5, 7, 6.5, 6, 5.5, or 5.
(38) Useful n-type silicon layers may include, for example, arsenic, phosphorus, antimony, bismuth, and/or lithium, for silicon wafers. For gallium arsenide base material, n-type doping may include tellurium, sulfur (substituting As), tin, silicon, and/or germanium (substituting Ga), and p-type doping may include beryllium, zinc, chromium (substituting Ga), silicon, and/or germanium (substituting As). For gallium phosphide base material, n-type doping may include tellurium, selenium, and/or sulfur (substituting phosphorus), and p-type doping may include zinc, magnesium (substituting Ga), and/or tin (substituting P). For gallium nitride, indium gallium nitride, or aluminium gallium nitride base material, n-type doping may include silicon (substituting Ga), germanium (substituting Ga), and/or carbon (substituting Ga), and p-type doping may include magnesium (substituting Ga). For cadmium telluride base material, n-type doping may include indium, aluminum (substituting Cd), and/or chlorine (substituting Te), and p-type doping may include phosphorus (substituting Te), lithium, and/or sodium (substituting Cd). For cadmium sulfide base material, n-type doping may include gallium (substituting Cd), iodine, and/or fluorine (substituting S), and p-type doping may include lithium and/or sodium (substituting Cd).
(39) Useful n.sup.+-doped silicon layers (homojunctions with the n-type silicon layers) may include, for example, phosphorus, arsenic, antimony, bismuth, and/or lithium. N-doped semiconductor layers may supplant silicon with the elements described above regarding p-doped base materials.
(40) The electron transport layer may comprises at least 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % p.sup.+-porous silicon, relative to the total weight of the electron transport layer. The electron transport layer may be only p.sup.+-porous silicon, having nothing more than the doping and inevitable impurities as its contents. The electron transport layer comprises no filler. The electron transport layer may comprise no perovskite material (measurable under standard analytical techniques) beyond a depth of 25, 20, 17.5, 15, 12.5, 10, 9, 8, 7.5, 7, 6, 5.5, 5, 4.5, 4, 3.5, 3, 2.5, 2, 1.5, 1, 0.75, 0.5, 0.1, or 0.01% of the thickness of the electron transport layer.
(41) Inventive cells may have a photon conversion efficiency of at least 17.5, 18, 19, 20, 21, 22, 22.5, 23, 24, 25, 26, 27, 27.5, 28, 29, 30, 31, 32, 32.5% or more and/or up to 40, 39, 38, 37.5, 37, 36, or 35%.
(42) Aspects of the invention provide methods of producing electricity comprising irradiating any permutation of the inventive cell described herein with sunlight, or some other form of light sufficient to induce a photoelectric excitation in the underlying solar cell. This could include something like AM1.5G, AM1.5D, and/or AM0. For example the light source may contain, as a percent of the irradiation spectrum, for example, no or at least 0.01, 0.1, 0.333, 0.5, 0.67, 0.75, 1, 1.125, 1.25, 1.375, 1.5, 1.625, 1.75, 1.875, or 2% and/or up to 5, 4.5, 4, 3.5, 3, 2.5, 2.25, 2, 1.75, 1.67, 1.5, 1.33, 1.25, 1.125, or 1% light at wavelengths 300 to 400 nm, at least 10, 11, 12, 12.5, 13, 14, 15, 16, 17, 17.5, 18, 19, or 20% and/or up to 25, 24, 23, 22.5, 22, 21, 20, 19.5, 19, 18.5, 18, or 17.5% light at wavelengths 400 to 500 nm, at least 12.5, 13, 14, 15, 16, 17, 17.5, 18, 19, or 20% and/or up to 27.5, 25, 24, 23, 22.5, 22, 21, 20, or 19.5% light at wavelengths 500 to 600 nm, at least 10, 11, 12, 12.5, 13, 14, 15, 16, 17, 17.5, 18, 19, or 20% and/or up to 25, 24, 23, 22.5, 22, 21, 20, 19.5, 19, 18.5, 18, or 17.5% light at wavelengths 600 to 700 nm, at least 10, 10.5, 11, 11.5, 12, 12.5, 13, 13.5, 13.75, 14, 14.25, 14.5, 15% and/or up to 20, 19.5, 19, 18.5, 18, 17.5, 17, 16.5, 16, 15.5, 15, 14.5, or 14% light at wavelengths 700 to 800 nm, at least 8, 8.5, 9, 9.5, 10, 10.5, 11, 11.5, 12, 12.5, or 13% and/or up to 17.5, 17, 16.5, 16, 15.5, 15, 14.5, 14, 13.5, 13, 12.5, or 12% light at wavelengths 800 to 900 nm, at least 10, 10.5, 11, 11.5, 12, 12.5, 13, 13.5, 14, 14.5, 15, 15.25, or 15.5% and/or up to 21, 20, 19.5, 19, 18.5, 18, 17.5, 17, 16.5, 16, 15.5, or 15% light at wavelengths 900 to 1100 nm, and no or at least 0.01, 0.1, 0.333, 0.5, 0.67, 0.75, 1, 1.125, 1.25, 1.375, 1.5, 1.625, 1.75, 1.875, or 2% and/or up to 5, 4.5, 4, 3.5, 3, 2.5, 2.25, 2, 1.75, 1.67, 1.5, 1.33, 1.25, 1.125, or 1% light at wavelengths 1100 to 1400 nm.
(43) Aspects of the invention provide methods of making any permutation of the inventive cell described herein, which methods may comprise: combining the perovskite layer with an upper surface of the electron transport layer, in a direction relative to the incident light. The deposition may be carried out by spin coating, spray coating, blade-coating, active layer coating, ultrasonic spray coating, vibration-assisted sequential spray coating, airbrush spray-coating, vacuum-deposited spray-coating, slot-die coating, physical vapor deposition (PVD), sputter coating, chemical vapor deposition (CVD), atomic layer deposition (ALD), flash evaporation, close space sublimation (CSS), and/or vapor-assisted solution processing.
(44) Aspects of the invention provide methods of improving efficiency of a tandem perovskite solar cell, which methods may comprise: irradiating the incident light through the electron transport layer, comprising the porous silicon, of any permutation of the inventive cell described herein, wherein the photon conversion efficiency is improved relative to tandem perovskite solar cells lacking the porous silicon.
(45) Aspects of the invention provide methods of improving the efficiency of a tandem solar cell, which methods may comprise: forming a perovskite layer on a electron transport layer comprising at least 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % p.sup.+-porous silicon, relative to a total electron transport layer weight; and further processing, e.g., by further coating and/or doping techniques customary in the art, to provide a tandem solar cell comprising, in order of incident light, an anti-reflection layer, a transparent conductive oxide layer, a hole transport layer, the perovskite layer, the electron transport layer, a p-type or n-type silicon layer, an n.sup.+-doped silicon layer, and a back contact. The initial electron transport layer may be prepared as described in the examples or as otherwise known in the art. Porosities of the porous silicon in the electron transport layer may include densities of, e.g., no more than of the 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 72.5, 75, 77.5, 80, 82.5, 85, 87.5, 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9% accepted non-porous density of Si (2.33 g/cm.sup.3). The porosities of the porous silicon in the electron transport layer may involve, e.g., at least 1, 2.5, 5, 7.5, 10, 12.5, 15, 17.5, 20, 22.5, 25, 27.5, 30, 35, 40, 45, or 50 vol. % (void) and/or up to 95, 90, 85, 80, 75, 70, 65, 60, 55, 50, 45, 40, 35, 30, or 25%. Preferably the porosity in the electron transport layer is from 20 to 40%, preferably 25-35% or about 30%.
(46) The perovskite layer may, for example, comprise a compound of formula (I)
RNH.sub.3PbX.sub.3 (I),
wherein R is an alkyl group and X is a halide, particularly wherein R is methyl or ethyl and X is Br or I. Further R groups may be propyl, isopropyl, cyclopropyl, allyl, or C3 alkyl groups generally, butyl, isobutyl, s-butyl, cyclobutyl, or C4 alkyl groups generally, pentyl, isopentyl, neopentyl, s-pentyl, cyclopentyl, or C5 alkyl groups generally, etc. The halide may be F, Cl, Br, and/or I, as well as non-integer mixtures of these. The perovskite material may include one or more compounds, e.g., of formula RNH.sub.3MX.sub.3 or HCH(NH.sub.2).sub.2MX.sub.3, wherein R may be an alkyl group, such as methyl, ethyl, C3 alkyl, C4 alkyl, C5 alkyl, C5 alkyl, or the like, M is a divalent metal ion, e.g., Pb and/or Sn, X is a halogen, e.g., F, Cl, Br, and/or I, whereby 2 or 3 of the X may be the same halogen, as desired. For example, the perovskite material may include CH.sub.3NH.sub.3PbI.sub.3, CH.sub.3NH.sub.3PbIxCl.sub.3-x, CH.sub.3NH.sub.3PbI.sub.xBr.sub.3-x, CH.sub.3NH.sub.3PbCl.sub.xBr.sub.3-x, HC(NH.sub.2).sub.2PbI.sub.3, HC(NH.sub.2).sub.2bI.sub.xCl.sub.3-x, HC(NH.sub.2).sub.2PbI.sub.xBr.sub.3-x, HC(NH.sub.2).sub.2PbCl.sub.xBr.sub.3-x, (CH.sub.3NH.sub.3)(HC(NH.sub.2).sub.2).sub.1-yPbI.sub.3, (CH.sub.3NH.sub.3)(HC(NH.sub.2).sub.2).sub.1-yPbI.sub.xCl.sub.3-x, (CH.sub.3NH.sub.3)(HC(NH.sub.2).sub.2).sub.1-yPbI.sub.xBr.sub.3-x, or (CH.sub.3NH.sub.3)(HC(NH.sub.2).sub.2).sub.1-yPbCl.sub.xBr.sub.3-x, wherein x or y may be, e.g., at least 0, 0.01, 0.05, 0.1, 0.15, 0.2, 0.25, 0.33, 0.4, 0.45, 0.5, 0.55, 0.6, 0.67, 0.75, 0.85, 0.9, 1, 1.1, 1.15, 1.2, 1.25, 1.33, 1.4, or 1.5 and/or up to 2.9, 2.8, 2.75, 2.67, 2.6, 2.5, 2.4, 2.33, 2.25, 2.2, 2.1, 2.05, 2, 1.95, 1.9, 1.85, 1.8, 1.75, 1.7, 1.67, 1.6, 1.55, 1.5, 1.4, or 1.33. Also, useful perovskite materials may include those in which A in AMX.sub.3 is partially doped with Cs, Sr, Ba, and/or Rb. Useful perovskite materials may include, e.g., CH.sub.3NH.sub.3PbI.sub.3, CH.sub.3NH.sub.3PbBr.sub.3, Cs.sub.2SnI.sub.6, and/or any described in J. Phys. Chem. C 2020, 727(1), 1207-1213, J. Phys. Chem. Lett. 2020, 77(1), 333-339, Chem. Mater. 2019, 37(20), 8515-8522, ACS Appl. Mater. & Interf. 2019, 77(37), 34408-34415, Chem. Mater. 2019, 37(17), 6387-6411, ACS Appl. Mater. & Interf. 2019, 77(35), 32076-32083, ACS Sust. Chem. & Eng. 2019, 7(16), 14217-14224, Chem. Mater. 2019, 37(15), 5832-5844, ACS Appl. Mater. & Interf. 2019, 77(24), 21627-21633, ACS Energy Letters 2019, 7(6), 1370-1378, J. Phys. Chem. Lett. 2019, 70(11), 3019-3023, J. Phys. Chem. C 2019, 723(19), 12521-12526, J. Phys. Chem. C 2019, 723(14), 9629-9633, ACS Appl. Energy Mater. 2019, 2(3), 2178-2187, J. Phys. Chem. Lett. 2019, 70(6), 1217-1225, Chem. Rev. 2019, 779(5), 3418-3451, J. Phys. Chem. 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(47) Aspects of the invention provide structures that can avoid expensive concentrators and/or interfacial layers. Inventive structures may include a porous silicon layer, which may be an electron transporting layer, directly in contact with a perovskite layer, p-type silicon layer, and/or n-type silicon layer, e.g., without any interlayers, interfacial layers, emitter layers, and/or passivation layers, for example of Ti oxide(s), Zn oxide(s), In oxide(s), Sn oxide(s), W oxide(s), Nb oxide(s), Mo oxide(s), Mg oxide(s), Zr oxide(s), Sr oxide(s), Yr oxide(s), La oxide(s), V oxide(s), Al oxide(s), Y oxide(s), Sc oxide(s), Sm oxide(s), Ga oxide(s), In oxide(s), and/or SrTi oxide(s), e.g., ZnO, TiO.sub.2, SnO.sub.2, WO.sub.3, and/or TiSrO.sub.3. Passivation layers of inventive structures may be non-contiguously arranged between point contacts. Inventive structures need not contain one or more anti-reflection layer and/or transparent conductive layers between the perovskite or first photoelectric conversion unit and the silicon or second photoelectric conversion unit.
(48) Inventive structures need not comprise textured layers and/or surfaces, or each layer may have a surface roughness of less than 0.5, 0.45, 0.4, 0.35, 0.3, 0.25, 0.2, 0.15, 0.1, 0.05, or 0.01 μm average height variation from the deposition plane or morphology height (i.e., twice the arithmetic mean roughness Ra is calculated in accordance with JIS B0601 (2001)). Such maximum morphology height may be a maximum value of morphology heights in observation regions (total 5 mm.sup.2) in observation of a region of 1 mm.sup.2 square at each of total five positions: at the central part in the surface of the substrate and in the vicinity of the corners of the substrate. No surface of the layers within inventive structures needs to be textured or modified, e.g., by reactive ion etching (RIE) and/or other similar plasma treatment, and such texturing and/or treatments may be avoided on 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, or all layers, such as a transparent conductive oxide layer, silicon-based semiconductor layer (including, e.g., amorphous silicon, microcrystalline silicon such as material including amorphous silicon and crystalline silicon, amorphous silicon alloy, and/or microcrystalline silicon alloy such as silicon oxide, silicon carbide, silicon nitride, and/or silicon germanium), i-type amorphous silicon layer, conductive amorphous silicon layer, and/or an intrinsic silicon-based thin-film layer.
(49) As used in the claims, “porous,” may mean that the modified material includes pores, for instance, volumes within the body of the material where there is no material. The average largest dimension of the pores may be, for example, at least 0.1, 0.25, 0.5, 0.75, 1, 2.5, 5, 7.5, 10, 15, 20, 25, 33, 50, 75, 100, 150, 250, 500, 750, 1000, 2500, 5000, or 10000 nm and/or up to 500, 3300, 2500, 1500, 1000, 750, 500, 250, 125, 100, 75, 66.7, 50, 33.3, 25, 20, 15, 10, 7.5, 5, 3.33, 2.5, 2, 1, 0.9, 0.8, 0.75, 0.67, 0.6, 0.5, 0.4, 0.33, 0.25, 0.1, 0.075, 0.05, 0.025, or 0.01 μm. Nanopores may be considered to have pore sizes of less than 1 nm. Micropores may be considered to have pore sizes smaller than 2 nm. Mesopores may be considered to have pore sizes of from 2 nm to 50 nm. Macropores may be considered to have pore sizes of greater than 50 nm. The porous silicon layer may comprise 1, 2, 3, or 4 of nanopores, micropores, mesopores, and/or macropores.
(50) Useful porous silicon layers need not contain any perovskite material, or contain no more than 5, 4, 3, 2.5, 2, 1, 0.5, 0.1, 0.01, 0.001, 0.0001, or 0.00001 wt. %, relative to total porous silicon layer weight, of perovskite material(s), either individually or in combination. Useful porous silicon layers need not contain n-type material, e.g., an oxide, selenide, and/or sulfide of Ti, Sn, Zn, Nb, Ta, W, In, Ga, Nd, Pd, Cu, and/or Cd, such as TiO.sub.2, SnO.sub.2, ZnO, Nb.sub.2O.sub.5, Ta.sub.2O.sub.5, WO.sub.3, W.sub.2O.sub.5, In.sub.2O.sub.3, Ga.sub.2O.sub.3, Nd.sub.2O.sub.3, PbO, CdO, FeS.sub.2, CdS, ZnS, SnS, BiS, SbS, and/or Cu.sub.2ZnSnS.sub.4, or contain no more than 5, 4, 3, 2.5, 2, 1, 0.5, 0.1, 0.01, 0.001, 0.0001, or 0.00001 wt. %, relative to total porous silicon layer weight, of such n-type material(s), either individually or in combination.
(51) Useful arrangements need not use backside reflection, though this feature may be additionally implemented if desired. Useful arrangements need not include an epi-twist rare earth oxide layer over the substrate, and/or a rare earth pnictide layer over the substrate, and/or any epi-twist rare earth oxide layer(s) and rare earth pnictide layer(s) are overlapping. Generally, all functional layers of inventive structures may be overlapping. Inventive structures need not include a low refractive-index (n.sub.D) layer, relative to the metal reflector and/or optically active layer(s), inserted between the metal reflector and the optically active layer(s). No layer in inventive structure needs to comprise any or, e.g., no more than 5, 4, 3, 2.5, 2, 1, 0.5, 0.1, 0.01, 0.001, 0.0001, or 0.00001 wt. %, relative to total layer metals weight, of Ag and/or rare earth metals (such as Sm, Sc, Gd, and/or Er).
(52) Advantages of the Two-Terminal Tandem Architecture Over a Four-Terminal Architecture
(53) In four-terminal tandem devices, the two sub-cells are fabricated independently, stacked on top of each other and contacted individually. This has the advantage of process simplicity. However, using four-terminals implies also doubling all the power electronics, i.e., inverters, which increases the cost of the PV system. In the two-terminal architecture, fewer deposition steps and only one transparent electrode is required which reduces the manufacturing cost. The reduced number of electrodes also leads to less parasitic absorption in the inactive layers, which is why two-terminal tandems have a high practical efficiency potential. It has an open circuit voltage (V.sub.oc), i.e., sum of the V.sub.oc of the two sub-cells, which is beneficial as high voltages result in reduced resistive losses in photovoltaic (PV) systems. However, two-terminal tandem cells also have some constraints: the two sub-cells are preferably designed to generate similar photocurrent under operation, as the tandem current will be limited by the sub-cell with the lower current. This current matching requirement limits the ideal top cell bandgap to a narrow range of 1.7 to 1.8 eV and makes the system more sensitive to spectral variations, requiring optimal operation a specific design for a specific geographic location. Finally, as the top cell layers are deposited onto the bottom cell, the top cell processing has to be performed such that the bottom cell performance is not affected. The bottom cell acts as a suitable substrate, which is especially challenging for cells with textured surfaces, as is typically the case for crystalline silicon cells.
(54) The theoretical achievable efficiency for single-junction based Si solar cell is 33%. However, this theoretical limit extends to 43% for PVT/Si tandem solar cells for both the two-terminal or four-terminal configurations shown in
(55) In solar tandem solar cells having a perovskite (PVT)-Si heterojunction with an intrinsic thin layer (HIT), a lower η is obtained than single-junction c-Si, even including several additional processing steps, and the processing and materials costs are high. The fabrication of cells containing perovskite (PVT)-Si heterojunctions with an intrinsic thin layer (HIT) is not cost-effective even if higher efficiency could be obtained without tandem structure. Perovskite (PVT) solar cells use either the mesoscopic or the planar architecture. Regardless of the cell architecture, high-efficiency lead halide perovskite (PVT) solar cells exclusively use hole-blocking layers (HBLs)/electron-transporting layers (ETLs) and hole-transporting layers (HTLs)/electron-blocking layers (EBLs). These intrinsic interfacial layers are preferred for achieving high open-circuit voltages (V.sub.OCs) and efficiencies because intrinsic interfacial layers promote effective carrier separations and charge recombination reduction at the front contacts. In inverted structures, efficient perovskite solar cells have been achieved using organic hole-blocking layers (HBLs) and electron-blocking layers (EBLs).
(56) Both the conduction band minimum (CBM), E.sub.c (−4.05 eV) and valence band maximum (VBM), E.sub.v (−5.17 eV) of Si (E.sub.g≈1.12 eV) lie between the lowest energy unoccupied molecular orbital (LUMO) and the highest energy occupied molecular orbital (HOMO) of the perovskite material, i.e., LUMO≈−3.80 eV, HOMO≈−5.30 eV, and E.sub.g≈1.50 eV for methylammonium lead iodide as shown in
(57) The photons absorbed in the charge transporting layer and tunnel junction of perovskite (PVT)-Si tandem solar cell are not used for current generation, resulting in low current and hence low efficiency. The detailed absorption losses in various layers are known in the art. Therefore, the development a charge transporting layer which can to make the junction with perovskite (PVT) and photons absorbed in the charge transporting layer can be used for the current generation.
(58) Since using surface modification, such as formation of pores in silicon, i.e., forming porous silicon (PS), the position of the conduction band minimum (CBM) and the valence band maximum (VBM) shifted with the porosity of porous silicon (PS). The shift in the energy levels of the conduction band minimum (CBM) and the valence band maximum (VBM) of porous silicon (PS) are in an approximate ratio of 1/2.6, e.g., 1 to at least 2.25, 2.3, 2.33, 2.35, 2.4, 2.45, 2.5, 2.525, 2.55, 2.575, 2.6, 2.625, or 2.65 and/or up to 2.9, 2.85, 2.8, 2.775, 2.75, 2.725, 2.7, 2.675, 2.65, 2.625, 2.6, 2.575, or 2.55. The position of the Fermi energy level remains roughly constant with increasing porosity, which indicates that the n-type character of the porous silicon (PS) layer increases with the increase of porosity. The dependency of the conduction band minimum (CBM) and the valence band maximum (VBM) of porous silicon (PS) is shown in
(59) P-type porous silicon (p-PS) can be used as electron-transport material (ETM), and n-type porous silicon (n-PS) layer can be used as hole-transport material (HTM) for perovskites (PVTs). The mechanism of p-type porous silicon (p-PS) as electron-transport material (ETM) and n-type porous silicon (n-PS) as hole-transport material (HTM) are shown in
(60) In prior perovskite (PVT)-silicon structures, several interfacial layers were used to tunnel the light-generated charge carriers. Most of the interfacial layers used in the perovskite (PVT)-silicon tandem structure themselves absorbed the incident photons corresponding to their optical bandgaps but the photons absorbed in the interfacial layers between perovskite (PVT) and silicon were unable to generate the charge carriers (electrons-holes). Thus, the short circuit current density (J.sub.sc) was low. Moreover, the interfacial layers increase the series resistance of the device, which results in the reduction of the fill factor (FF). Multiple interfacial layers may also cause recombination losses. Therefore, the efficiency achieved by prior tandem solar cells was lower than the silicon mono-junction, i.e., the processing and material cost was doubled, but the overall efficiency was lower than the Si solar cell.
(61) In this regard, aspects of the present disclosure avoid and/or eliminate interfacial layers. Inventive structures for PVT/Si tandem solar cells may use n-type silicon wafers and/or p-type silicon wafers. The realization of perovskite (PVT)-silicon (Si) tandem devices on n-type and p-type Si is shown in
(62) Aspects of the present disclosure provide tuning of the conduction and valence band edge, e.g., at the front surface, by surface modification. Aspects of the present disclosure include implementing modified silicon surfaces as electron-transporting materials (ETM). Aspects of the present disclosure include using Al.sub.2O.sub.3 or SiO.sub.x, e.g., silicon oxide(s), as a hole blocking and silicon passivating layer. Aspects of the present disclosure provide adjusting/tuning the thickness and optical bandgap of the perovskite layer for current matching between the perovskite top sub-cell and Si bottom cell. Aspects of the present disclosure comprise highly diffused n.sup.++ junctions formed on the rear surface of silicon.
(63) Aspects of the present disclosure allow the omission of several processing steps relative to known devices/methods. Aspects of the present disclosure comprise the absorption of long-wavelength photons near the p-n junction, thereby increasing the collection efficiency. Aspects of the present disclosure provide reduce parasitic absorption losses due to interface layers. Aspects of the present disclosure include enhanced current densities for tandem cells.
(64) Aspects of the present disclosure comprise reducing resistive loss, e.g., by charge carriers directly entering into the silicon. Aspects of the present disclosure remove several interfacial layers, which may allow optical, recombination, and/or resistive losses to be reduced. Aspects of the present disclosure enhance the open circuit voltage (V.sub.oc), e.g., via surface modification of silicon, optionally further enhancing the open circuit voltage (V.sub.oc) of the tandem cell.
(65) Aspects of the present disclosure may provide conversion efficiencies in inventive tandem solar cell of ˜28%, e.g., at least 22, 22.5, 23, 23.5, 24, 24.5, 25, 25.5, 26, 26.5, 27, 27.5, or 28% and/or up to 33, 32.5, 32, 31.5, 31, 30.5, 30, 29.5, 29, 28.5, 28, 27.5, or 27%. Aspects of the invention increase the stability of the device relative to known arrangements. In particular the performance relates stability of the perovskite solar cell against degradation under moisture environment. Dimensional and performance stability is such that the solar cell output between two humidity conditions (e.g., humidity measured as values that are at least 80% RH apart, preferably at least 70% RH apart, 60% RH apart) does not differ by more than 0.005 V, preferably 0.01V, 0.1 V or IV when all other conditions are help the same. Aspects of the invention include reducing solar energy costs, e.g., by up to 10, 7.5, 5, 4, 3, 2.5, 2, 1.5, or 1% over present prices.
(66) The prophetic results (bottom row) of the structures of the present disclosure are compared with known structures in Table 1. An η of greater than 28% can be achieved by accomplishing the values of short circuit current density (J.sub.sc), open circuit voltage (V.sub.oc), and fill factor (FF) as listed in Table 2.
(67) TABLE-US-00001 TABLE 1 A comparison of the monolithic perovskite (PVT)-silicon tandem cell of the proposed concept with the previously reported. Front Monolithic texture/ PVT/Si tandem Structures ARC ETM/HTM cell η (%) PVT(n-i-p, planar)/ Texture TiO.sub.2/Spiro- 22.5 homo-junction c-Si polymer OMeTAD PVT(p-i-n, planar)/HIT LiF ARC PCBM/NiO 23.6 PVT(p-i-n, planar)/HIT Texture C.sub.60/PTTA 25.5 metal foil PVT(p-i-n, planar)/HIT LiF ARC PCBM/NiO 25.2 PVT(p-i-n, planar)/HIT LiF ARC C.sub.60/PTTA 26.0 PVT (p-i-n or n-i- LiF ARC PS/NiO >28.0 p)/homo-junction Si
(68) TABLE-US-00002 TABLE 2 Expected values of performance parameters using the inventive concept. J.sub.sc (mA/cm.sup.2) V.sub.oc (V) FF (%) η (%) 20 1.80 78.0 28.08
(69) Inventive structures may achieve a short-circuit current density (J.sub.sc) of, e.g., at least 15, 15.5, 16, 16.5, 17, 17.5, 18, 18.5, 19, 19.5, 20, 20.5, 21, 21.5, 22, or 22.5 mA/cm.sup.2 and/or up to 25, 24.5, 24, 23.5, 23, 22.5, 22, 21.5, 21, 20.5, 20, 19.5, or 19 mA/cm.sup.2. Inventive structures may achieve an open circuit voltage (V.sub.oc) of, e.g., at least 1.3, 1.35, 1.4, 1.45, 1.5, 1.55, 1.6, 1.65, 1.7, 1.75, 1.8, 1.85, 1.9, 1.95, or 2 V and/or up to 2.3, 2.25, 2.2, 2.15, 2.1, 2.05, 2, 1.95, 1.9, 1.85, 1.8, or 1.75 V. Inventive structures may achieve a fill factor (FF) of, e.g., at least 70, 71, 72, 72.5, 73, 74, 75, 76, 77, 77.5, 78, 79, or 80% and/or up to 85, 84, 83, 82.5, 82, 81.5, 81, 80.5, 80, 79.5, 79, 78.5, 78, or 77.5%.
(70) Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views.
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(78) TABLE-US-00003 TABLE 3 Estimated η of 2 and 4 terminals tandem configurations based on the one-diode model and simulated short circuit current density (J.sub.sc) values from Filipic. Perovskite SHJ Tandem cell η cell η cell η Terminals Structures (%) (%) (%) 4 Constrained Flat 16.4 11.1 27.5 4 Unconstrained Flat 19.2 9.8 29.1 4 Constrained Textured 16.3 12.1 28.4 4 Unconstrained Textured 19.2 11.0 30.1 2 Constrained Flat 14.5 10.9 25.4 2 Unconstrained Flat 17.3 12.9 30.2 2 Constrained Textured 15.2 11.7 26.8 2 Unconstrained Textured 17.5 12.8 30.3
Filipic estimated the tandem cell η based on 4-terminals for a flat surface as 29.1% and for a textured surface as 30.1%. For 2-terminals, the maximum η was obtained for a flat surface of 30.2% and for a textured surface of 30.3%. Filipic indicates that ˜1.1% η is enhanced after converting 4-terminal structure to 2-terminal structure for flat surface, while η is nearly the same for texture surface (Δη≈0.2%).
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Examples
(94) An exemplary method useful for preparing n-type and p-type silicon wafer arrangements within the scope of the present disclosure are given below.
(95) For n-type Si wafers (
(96) For p-type Si wafers (
(97) Numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
DRAWING LEGEND
(98) ARC anti-reflection coating TCO transparent conductive oxide HTL hole-transporting layer PVT photovoltaic/thermal layer p.sup.+PS ETL (doped) porous silicon electron-transporting layer n-Si n-type silicon layer n.sup.+-Si doped n-type silicon layer (a homojunction with n-Si) p-Si p-type silicon layer