PRECURSOR COMPOUNDS OF ESTER COMPOUNDS
20220220067 · 2022-07-14
Inventors
Cpc classification
C07C251/74
CHEMISTRY; METALLURGY
C07C243/28
CHEMISTRY; METALLURGY
International classification
Abstract
The present disclosure relates to compounds of the formula (I) which are precursor compounds of esters, whereby upon hydrolysis of the precursor compound, an ester compound is released. This ester precursor approach can be useful for applications where controlled release of, for example, ethyl formate, is beneficial.
##STR00001##
Claims
1. A compound of the formula (I) ##STR00035## wherein A is C═O, C═S, —S(O.sub.2)—, or —C═N—R, wherein R is H or C.sub.1-5-alkyl; R.sup.1 is H, C.sub.1-C.sub.5-alkyl, or phenyl; R.sup.2 is a mono-, di-, tri- or tetra C.sub.1-C.sub.18-hydrocarbyl radical which is linear, branched, cyclic or aromatic, or a combination thereof; R.sup.3 is H or C.sub.1-C.sub.3-alkyl; R.sup.4 is C.sub.1-C.sub.5-alkyl or C.sub.6-C.sub.10-aryl; n is the integer 1, 2, 3, or 4.
2. The compound of formula (I) of claim 1, wherein A is C═O.
3. The compound of formula (I) of claim 1, wherein R.sup.1 is H, C.sub.1-C.sub.3-alkyl, or phenyl.
4. The compound of formula (I) of claim 3, wherein R.sup.1 is H, or C.sub.1-C.sub.3-alkyl.
5. The compound of formula (I) of claim 4, wherein R.sup.1 is H.
6. The compound of formula (I) of claim 1, wherein n is 1, the precursor compound of formula (I) has the structure (IA) ##STR00036## and R.sup.2 is a C.sub.6-C.sub.18-alkyl or C.sub.6-C.sub.18 alkylene group.
7. The compound of formula (I) of claim 1, wherein n is 2, and the precursor compound of formula (I) has the structure (IB) ##STR00037## and R.sup.2 is a C.sub.6-C.sub.10-alkylene or C.sub.6-C.sub.10 alkenylene group.
8. The compound of formula (I) of claim 1, wherein n is 3, and the precursor compound of formula (I) has the structure (IC) ##STR00038##
9. The compound of formula (I) of claim 1, wherein n is 4, and the precursor compound of formula (I) has the structure (ID) ##STR00039##
10. The compound of formula (I) of claim 1, wherein R.sup.3 is H.
11. The compound of formula (I) of claim 1, wherein R.sup.4 is C.sub.1-C.sub.5-alkyl or phenyl.
12. The compound of formula (I) of claim 11, wherein R.sup.4 is C.sub.1-C.sub.5-alkyl.
13. The compound of formula (I) of claim 12, wherein R.sup.4 is methyl or ethyl.
14. The compound of formula (I) of claim 1, wherein the compound releases a compound of the formula (II) upon being exposed to hydrolytic conditions ##STR00040## wherein R.sup.3 is H or C.sub.1-C.sub.3-alkyl; and R.sup.4 is C.sub.1-C.sub.5-alkyl or C.sub.6-C.sub.10-aryl.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present disclosure will now be described in greater detail with reference to the drawings in which:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DESCRIPTION OF VARIOUS EMBODIMENTS
(I) Definitions
[0035] The term “C.sub.1-C.sub.18-hydrocarbyl radical” as used herein refers to a group having a carbon atom directly attached to the remainder of the molecule and having a predominantly hydrocarbon character having between 1 and 18 carbon atoms. The hydrocarbyl group may be aliphatic (alkyl, alkenyl, alkylene), alicyclic (cycloalkyl, cycloalkenyl, cycloalkylene), aromatic, or a combination thereof, and be attached at 1, 2, 3 or 4 different location to the remainder of the molecule depending on the value of the variable “n”.
[0036] The term “C.sub.1-C.sub.x-alkyl group” according to the present disclosure refers to alkyl groups having 1 to X carbon atoms. C.sub.1-C.sub.5-alkyl, for example includes, among others, methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso-pentyl, sec-pentyl, tert-pentyl, neo-pentyl, and the like.
[0037] The term “C.sub.1-C.sub.x-alkylene group” according to the present disclosure refers to alkylene groups having 1 to X carbon atoms, divalent, trivalent or tetravalent hydrocarbon radicals having straight, branched or cyclic moieties or combinations thereof. C.sub.1-C.sub.5-alkylene, for example includes, among others, methylene, ethylene, n-propylene, and the like.
[0038] The term “hydrolytic conditions” as used herein refers to any condition which can hydrolytically cleave the precursor compounds of the formula (I) into constituent compounds including the ester compounds of the formula (II).
[0039] The term “control,” as used herein referring to an infestation of pests, means killing or inhibiting the growth of any pest, such as flower thrips, two-spotted spider mites, mealybugs, omnivorous leafrollers etc., by killing, reducing in numbers, and/or reducing growth, of the pest.
(II) Precursor Compounds of the Formula (I)
[0040] Ester compounds are well known in industry for fumigation, food preservation, flavoring, perfumery and other applications. However, due to their volatility, the end use of esters can be challenging. The present disclosure relates to precursor compounds of the formula (I), which upon being exposed to hydrolytic conditions, release the ester compound.
[0041] Accordingly, in one embodiment, the present disclosure relates to compounds of the formula (I) which are precursors of ester compounds (II):
##STR00004##
wherein [0042] A is C═O, C═S, —S(O.sub.2)—, or —C═N—R, wherein R is H or C.sub.1-C.sub.5-alkyl (H or CH.sub.3); [0043] R.sup.1 is H, C.sub.1-C.sub.5-alkyl, or phenyl; [0044] R.sup.2 is a mono-, di-, tri- or tetra C.sub.1-C.sub.18-hydrocarbyl radical which is linear, branched, cyclic or aromatic, or a combination thereof; [0045] R.sup.3 is H or C.sub.1-C.sub.3-alkyl; [0046] R.sup.4 is C.sub.1-C.sub.5-alkyl or C.sub.6-C.sub.10-aryl; [0047] n is the integer 1, 2, 3, or 4.
[0048] In another embodiment, upon being exposed to hydrolytic conditions, the precursor compounds of formula (I) release an ester compound of the formula (II):
##STR00005##
wherein R.sup.3 and R.sup.4 are as defined above, whereby the hydrazide moiety in the compounds of formula (I) is hydrolyzed to form the ester compound of formula (II). In another embodiment, the hydrolysis also results in the following compound of the formula (A):
##STR00006##
[0049] In one embodiment, A is C═O.
[0050] In another embodiment, R.sup.1 is H, C.sub.1-C.sub.3-alkyl, or phenyl. In another embodiment, R.sup.1 is H, or C.sub.1-C.sub.3-alkyl. In another embodiment, R.sup.1 is H.
[0051] In another embodiment, R.sup.2 is a mono-, di-, tri- or tetra C.sub.1-C.sub.18-hydrocarbyl radical which is linear, branched, cyclic, or aromatic, or a combination thereof.
[0052] In one embodiment, R.sup.2 is a C.sub.1-C.sub.18-alkyl, C.sub.1-C.sub.18-alkylene, phenyl, phenylene, C.sub.1-C.sub.18-alkylenephenyl or C.sub.1-C.sub.18-alkylenephenylene.
[0053] In one embodiment, R.sup.2 is a mono-substituted C.sub.1-C.sub.18-hydrocarbyl radical, n is 1, and the precursor compound of formula (I) has the structure (IA):
##STR00007##
[0054] In one embodiment, when n is 1 and R.sup.2 is mono-substituted, R.sup.2 is a C.sub.1-C.sub.18-alkyl group or a C.sub.1-C.sub.6-alkyl-phenyl group. In one embodiment, R.sup.2 is a C.sub.1-C.sub.6-alkyl group or a C.sub.1-C.sub.3-alkyl-phenyl group. In another embodiment, R.sup.2 is a C.sub.1-C.sub.3-alkyl group or —CH.sub.2— phenyl. In another embodiment, R.sup.3 is H or C.sub.1-C.sub.3-alkyl, or H and —CH.sub.3. In another embodiment, R.sup.4 is C.sub.1-C.sub.3-alkyl, or —CH.sub.2—CH.sub.3 or —CH.sub.3.
[0055] In one embodiment, the precursor compound of formula (IA) is
##STR00008##
[0056] In one embodiment, when R.sup.2 is a di-substituted C.sub.1-C.sub.18-hydrocarbyl radical, n is 2, and the precursor compound of formula (I) has the structure (IB):
##STR00009##
[0057] In one embodiment, when n is 2 and R.sup.2 is mono-substituted, R.sup.2 is a C.sub.1-C.sub.10-alkylene group or alkenylene group, or R.sup.2 is a C.sub.4-C.sub.10-alkylene group or alkenylene group, or R.sup.2 is a C.sub.6-C.sub.10-alkylene group or alkenylene group. In another embodiment, R.sup.3 is H or C.sub.1-C.sub.3-alkyl, or H and —CH.sub.3. In another embodiment, R.sup.4 is C.sub.1-C.sub.3-alkyl, or —CH.sub.2—CH.sub.3 or —CH.sub.3.
[0058] In another embodiment, the compound of formula (IB) is
##STR00010##
[0059] In one embodiment, when R.sup.2 is a tri-substituted C.sub.1-C.sub.18-hydrocarbyl radical, n is 3, and the precursor compound of formula (I) has the structure (IC):
##STR00011##
[0060] In one embodiment, when R.sup.2 is a tetra-substituted C.sub.1-C.sub.18-hydrocarbyl radical, n is 4, and the precursor compound of formula (I) has the structure (ID):
##STR00012##
[0061] In another embodiment, R.sup.3 is H.
[0062] In another embodiment, R.sup.4 is C.sub.1-C.sub.5-alkyl or phenyl. In another embodiment, R.sup.4 is C.sub.1-C.sub.5-alkyl. In a further embodiment, R.sup.4 is methyl or ethyl.
[0063] In another embodiment of the disclosure, upon being exposed to hydrolytic conditions, the precursor compounds of the formula (I) release ester compounds of the formula (II)
##STR00013##
wherein
[0064] R.sup.3 is H or C.sub.1-C.sub.3-alkyl; and
[0065] R.sup.4 is C.sub.1-C.sub.5-alkyl or C.sub.6-C.sub.10-aryl.
[0066] In another embodiment, the ester compound of the formula (II) is EF:
##STR00014##
[0067] In another embodiment, the hydrolytic conditions comprise exposing the precursor compounds of the formula (I) to conditions which are able to hydrolyze the hydrazide moiety. In another embodiment, the hydrolytic conditions include exposing the precursor compounds of the formula (I) to an acid, moisture or increased temperature. In one embodiment, the acid is a weak acid such as citric acid, acetic acid, formic acid, lactic acid, and so on. In another embodiment, the acid is a gas such as carbon dioxide which forms carbonic acid upon combination with water.
[0068] In another embodiment, the precursor compound of the formula (I) is a precursor compound of the formula (III):
##STR00015##
wherein [0069] R.sup.1 is H, C.sub.1-C.sub.5-alkyl, or phenyl; [0070] R.sup.2 is a mono-, di-, tri- or tetra C.sub.1-C.sub.18-hydrocarbyl radical which is linear, branched or cyclic; [0071] R.sup.3 is H or C.sub.1-C.sub.3-alkyl; [0072] R.sup.4 is C.sub.1-C.sub.5-alkyl or C.sub.6-C.sub.10-aryl; [0073] n is the integer 1, 2, 3, or 4.
[0074] In another embodiment, R.sup.1 is H, C.sub.1-C.sub.3-alkyl, or phenyl. In another embodiment, R.sup.1 is H, or C.sub.1-C.sub.3-alkyl. In another embodiment, R.sup.1 is H.
[0075] In another embodiment, R.sup.2 is a mono-, di-, tri- or tetra C.sub.1-C.sub.18-hydrocarbyl radical which is linear, branched or cyclic, wherein when R.sup.2 is a mono-substituted C.sub.1-C.sub.18-hydrocarbyl radical, n is 1, and the precursor compound of formula (III) has the structure (IIIA):
##STR00016##
[0076] In one embodiment, when n is 1 and R.sup.2 is mono-substituted, R.sup.2 is a C.sub.6-C.sub.18-alkyl group or alkylene group. In one embodiment, when n is 1 and R.sup.2 is mono-substituted, R.sup.2 is a C.sub.1-C.sub.18-alkyl group or a C.sub.1-C.sub.6-alkyl-phenyl group. In one embodiment, R.sup.2 is a C.sub.1-C.sub.6-alkyl group or a C.sub.1-C.sub.3-alkyl-phenyl group. In another embodiment, R.sup.2 is a C.sub.1-C.sub.3-alkyl group or —CH.sub.2-phenyl. In another embodiment, R.sup.3 is H or C.sub.1-C.sub.3-alkyl, or H and —CH.sub.3. In another embodiment, R.sup.4 is C.sub.1-C.sub.3-alkyl, or —CH.sub.2—CH.sub.3 or —CH.sub.3.
[0077] In one embodiment, the precursor compound of formula (IIIA) is
##STR00017##
[0078] In one embodiment, when R.sup.2 is a di-substituted C.sub.1-C.sub.18-hydrocarbyl radical, n is 2, and the precursor compound of formula (III) has the structure (IIIIB):
##STR00018##
[0079] In one embodiment, when n is 2 and R.sup.2 is mono-substituted, R.sup.2 is a C.sub.6-C.sub.10-alkylene group. In one embodiment, when n is 2 and R.sup.2 is mono-substituted, R.sup.2 is a C.sub.1-C.sub.10-alkylene group or alkenylene group, or R.sup.2 is a C.sub.4-C.sub.10-alkylene group or alkenylene group, or R.sup.2 is a C.sub.6-C.sub.10-alkylene group or alkenylene group. In another embodiment, R.sup.3 is H or C.sub.1-C.sub.3-alkyl, or H and —CH.sub.3. In another embodiment, R.sup.4 is C.sub.1-C.sub.3-alkyl, or —CH.sub.2—CH.sub.3 or —CH.sub.3.
[0080] In another embodiment, the compound of formula (IIIB) is
##STR00019##
[0081] In one embodiment, when R.sup.2 is a tri-substituted C.sub.1-C.sub.18-hydrocarbyl radical, n is 3, and the precursor compound of formula (III) has the structure (IIIC):
##STR00020##
[0082] In one embodiment, when R.sup.2 is a tetra-substituted C.sub.1-C.sub.18-hydrocarbyl radical, n is 4, and the precursor compound of formula (III) has the structure (IIID):
##STR00021##
[0083] In another embodiment, R.sup.3 is H or CH.sub.3.
[0084] In another embodiment, R.sup.4 is C.sub.1-C.sub.5-alkyl or phenyl. In another embodiment, R.sup.4 is C.sub.1-C.sub.5-alkyl. In a further embodiment, R.sup.4 is methyl or ethyl.
[0085] In another embodiment of the present disclosure, the precursor compounds are polymeric in which the hydrazide moiety is bound to polymeric backbones, such as polyethylene oxide or polysaccharide moieties. Accordingly, in one embodiment, there is included precursor compounds of the formula (IV):
##STR00022##
wherein [0086] A is C═O, C═S, —S(O.sub.2)—, or —C═N—R′, wherein R′ is H or C.sub.1-C.sub.5-alkyl; [0087] R.sup.10 is H, C.sub.1-C.sub.5-alkyl, or phenyl; [0088] R.sup.11 represents a polyalkylene, polyol, polysaccharide, modified cellulose; [0089] R.sup.12 is H or C.sub.1-C.sub.3-alkyl; [0090] R.sup.13 is C.sub.1-C.sub.5-alkyl or C.sub.6-C.sub.10-aryl; [0091] w is any integer from 2 to 5000.
[0092] In one embodiment, A is C═O.
[0093] In another embodiment, R.sup.10 is H, C.sub.1-C.sub.3-alkyl, or phenyl. In another embodiment, R.sup.10 is H, or C.sub.1-C.sub.3-alkyl. In another embodiment, R.sup.10 is H.
[0094] In another embodiment, R.sup.12 is H.
[0095] In another embodiment, R.sup.13 is C.sub.1-C.sub.5-alkyl or phenyl. In another embodiment, R.sup.13 is C.sub.1-C.sub.5-alkyl. In a further embodiment, R.sup.13 is methyl or ethyl.
[0096] In another embodiment of the disclosure, upon being exposed to hydrolytic conditions, the precursor compounds of the formula (IV) release ester compounds of the formula (V)
##STR00023##
wherein [0097] R.sup.3 is H or C.sub.1-C.sub.3-alkyl; and [0098] R.sup.4 is C.sub.1-C.sub.5-alkyl or C.sub.6-C.sub.10-aryl.
[0099] In another embodiment, the ester compound of the formula (V) is ethyl formate:
##STR00024##
(III) Process to Prepare Precursor Compounds of the Disclosure
[0100] The present disclosure also includes a process for the preparation of the precursor compounds of the disclosure, including the precursor compounds of the formula (I), (III) and (IV). In one embodiment, the process comprises reacting the hydrazide moiety with an ortho-ester compound.
[0101] In one embodiment, the process for the preparation of the precursor compounds comprises the following reaction
##STR00025##
to provide a compound of the Formula (I)
##STR00026## [0102] A is C═O, C═S, —S(O.sub.2)—, or —C═N—R, wherein R is H or C.sub.1-C.sub.5-alkyl; [0103] R.sup.1 is H, C.sub.1-C.sub.5-alkyl, or phenyl; [0104] R.sup.2 is a mono-, di-, tri- or tetra C.sub.1-C.sub.18-hydrocarbyl radical which is linear, branched or cyclic; [0105] R.sup.3 is H or C.sub.1-C.sub.3-alkyl; [0106] R.sup.4 is C.sub.1-C.sub.5-alkyl or C.sub.6-C.sub.10-aryl; [0107] n is the integer 1, 2, 3, or 4.
[0108] In one embodiment, the reaction proceeds by reacting the hydrazide compound with an ortho-ester compound in a solvent such as ethanol and refluxed. In another embodiment, the reaction is performed neat.
[0109] In another embodiment, the process for preparing polymeric compounds of the formula (IV) is performed similarly and comprises the following reaction
##STR00027##
to provide a compound of the Formula (IV)
##STR00028## [0110] A is C═O, C═S, —S(O.sub.2)—, or —C═N—R′, wherein R′ is H or C.sub.1-C.sub.5-alkyl; [0111] R.sup.10 is H, C.sub.1-C.sub.5-alkyl, or phenyl; [0112] R.sup.11 represents a polyalkylene, polyethyleneglycol, polypropyleneglycol or a polysaccharide chain; [0113] R.sup.12 is H or C.sub.1-C.sub.3-alkyl; [0114] R.sup.13 is C.sub.1-C.sub.5-alkyl or C.sub.6-C.sub.10-aryl; [0115] w is any integer from 2 to 5000.
(IV) Uses of the Precursor Compounds of the Disclosure
[0116] The precursor compounds of the present disclosure release ester compounds upon being exposed to hydrolytic conditions. Accordingly, in one embodiment of the disclosure, the identity and release, including the timing and rate of release, can be controlled by the selection of the precursor compound, and controlling the hydrolytic conditions. For example, in one embodiment, ester compounds such as propyl acetate, which has a fruity smell, can be released from the precursor compounds and the rate of release can be controlled by controlling the hydrolytic conditions. In one embodiment, the precursor compounds are useful for perfumery applications in which the release of the desired ester is controlled by the hydrolytic conditions for a long-lasting release of the ester.
[0117] In further embodiments, the ester EF can be released from the precursor compounds, and the EF released from the hydrolysis of the precursor compound can be used as a fumigant for killing pests and/or insects on fresh foods, such as fruits and vegetables. Accordingly, in one embodiment, the present disclosure includes a method for controlling, reducing or killing an infestation of pests on fresh food, such as fruits and vegetables, the method comprising subjecting the precursor compound of the formula (I) to hydrolytic conditions to release EF in the presence of the food, and wherein the EF prevents, controls, reduces or kills the infestation. In one embodiment, to release EF, R.sup.3 is H and R.sup.4 is ethyl. In another embodiment, by controlling the hydrolytic conditions, the rate of release of the EF can also be controlled. For example, a weak or mild organic acid, such as citric acid, can be used to hydrolyze the precursor compounds of the disclosure. In another embodiment, an acidic gas such as carbon dioxide can also be used to hydrolyze the precursor compounds. In one embodiment for example, the precursor compounds of the disclosure can be used for batch fumigation for controlling, reducing or killing an infestation of pests on fresh food by exposing the precursor to the acid, and the release of EF controls the infestation.
[0118] In other embodiments, the present disclosure also includes encapsulating the precursor compounds of formula (I) into carriers, such as film, nonwoven, coating, laminate structures suitable for the packaging of fresh foods, wherein, upon contact with an acid, the encapsulated precursor compound of formula (I) releases EF within the package to prevent, control, reduce or kill an pest or insect infestation. In one embodiment, the precursor compounds of the disclosure are electrospun into non-woven fibers and are useful in active packaging wherein the packaging material can be controlled to release an ester compound, for example EF, at a desired time to control or prevent a pest infestation.
[0119] Although the disclosure has been described in conjunction with specific embodiments thereof, if is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present disclosure.
EXAMPLES
[0120] The operation of the disclosure is illustrated by the following representative examples. As is apparent to those skilled in the art, many of the details of the examples may be changed while still practicing the disclosure described herein.
[0121] Materials and Methods
[0122] Materials
[0123] Triethyl orthoformate (reagent grade, 98%), trimethyl orthoformate (reagent grade, 99%), triethyl orthoacetate (reagent grade, 97%), adipic acid dihydrazide (98%), phenylacetic hydrazide (98%), ethyl formate (reagent grade, 97%), ethyl cellulose (viscosity 22 cP, 48% ethoxyl content), and poly(ethylene oxide) (100 kDa) were purchased from Sigma-Aldrich (Oakville, ON, Canada). Butyric acid hydrazide (95%), anhydrous citric acid, 2-propanol, sodium chloride, potassium nitrate, and magnesium nitrate were bought from Fisher Scientific (Ottawa, ON, Canada). Anhydrous ethanol was supplied by Commercial Alcohol (Brampton, ON, Canada).
Example 1—Synthesizing Ethyl Formate Precursor
[0124] To synthesize EF precursor, two methods were adopted: In method (A), a suspension of adipic acid dihydrazide (500 mg), excess of triethyl orthoformate (5 mL), and anhydrous ethanol (20 mL) in a 50 mL, round-bottom flask were heated under reflux at 80° C. with stirring in an oil bath for 6 h. The solution was then stored overnight at 4° C. to form precipitates. The suspension was filtered, washed, and the particles were air dried to yield the precursor product. The filtrate was vaporized by vacuum drying at 40° C. to give an additional amount of the product. In method (B), a suspension of adipic acid dihydrazide (500 mg) and triethyl orthoformate (20 mL) was prepared in a 50 mL round-bottom flask was reflux at 110° C., with stirring, in an oil bath for 30 h. After cooling to room temperature, the mixture was filtered, and the residue was air dried.
[0125] Fourier Transformed Infrared (FTIR) Analysis
[0126] Infrared spectra of triethyl orthoformate, adipic acid dihydrazide, and products (A and B) were analyzed using an FTIR spectrometer (IRPrestige21, Shimadzu Corp., Kyoto, Japan) equipped with an attenuated total reflection (ATR) accessory (Pike Tech, Madison, Wis., USA). Each sample was mounted on the ATR diamond crystal, compressed, and scanned 40 times in the region from 600 to 4000 cm.sup.−1 at a resolution of 4 cm.sup.−1. FTIR spectra were analyzed using the IRsolution software (Shimadzu Corp., Kyoto, Japan).
[0127] Nuclear Magnetic Resonance (NMR) Spectroscopy
[0128] Solid-state .sup.13C NMR spectroscopy was utilized to determine the molecular structure of the synthesized precursor. All solid-state NMR experiments were conducted at 298 K using a Bruker 500 MHz spectrometer (Avance II WB, Bruker Corporation, Billerica, Mass., USA), operating at 11.74 T (.sup.13C Larmor frequency of 125 MHz). Dry samples were packed into 4 mm zirconia rotors and spun at 7 kHz at the magic angle spinning (MAS). Standard cross-polarization pulse sequence with total suppression of sidebands (CPTOSS) from Bruker library was employed for the experiments. A .sup.1H 90° pulse length of 2.95 μs, a contact time of 2 ms, and a recycle delay of 7.2 s were used. A total of 1000 scans were collected and spectra were processed with 50 Hz line broadening. The analysis of each spectrum was performed using TopSpin™ Software (Version 3.5pl7, Bruker Corporation, Billerica, Mass., USA).
[0129] Differential Scanning calorimeter (DSC)
[0130] The thermal properties of adipic acid dihydrazide and the precursors were studied using a DSC (Q2000, TA Instruments, New Castle, Del., USA). Nitrogen with a flow rate of 18 mL/min was used as the purging gas. About 1.5-3.5 mg of the samples were accurately weighted in DSC aluminum pans and hermetically sealed with lids. An empty sealed pan was used as a reference. Samples were equilibrated at 20° C., then heated to 250° C. at a heating rate of 15° C./min. Thermograms were analyzed using TA Universal Analysis Software (TA Instruments, New Castle, Del., USA).
[0131] Particle Size Analyzer
[0132] Particle size distribution of the precursor was determined with a dynamic light scattering (DLS) particle size analyzer (Nanotrac Flex-180° DLS; Microtrac Inc., Montgomeryville, Pa., USA). Samples were diluted in 2-propanol at a concentration of 0.5 mg/mL. Measurements were conducted at room temperature and a refractive index of 1.37 and 1.50 for fluid and particles, respectively. The data acquisition and analysis were done by Microtrac Flex software (Version 11.1.0.4, Microtrac Inc., Montgomeryville, Pa., USA).
[0133] Scanning Electron Microscopy (SEM)
[0134] The morphological characteristics were examined using SEM (Quanta FEG 250, FEI Company, Hillsboro, Oreg., USA), at an accelerating voltage of 10 kV. Measurements were conducted for both the particles and the dried dilution which was prepared by dispersing the dilution on a layer of aluminum foil and air drying. Samples were mounted on metal stubs using double-sided adhesive carbon tape and coated with 20 nm conductive layer of gold on its surface using a sputter coater (Desk V TSC, Denton Vacuum, Moorestown, N.J., USA). Image analysis software (Image Pro-Premier 9.2, Media Cybernetics Inc., Rockville, Md., USA) was used to analyze the micrographs.
[0135] Headspace Analysis
[0136] The cumulative release of EF from the precursor was determined using an automatic headspace analysis system (
where C.sub.r is the recorded EF concentration at that point (μL/L), which calculated based on calibration constants. V.sub.r and V.sub.e represent the volume of the jar (L) and the volume of headspace gas extracted from the jar (L), respectively.
[0137] Ethyl Formate Release Studies
[0138] To activate the release of EF, two approaches were evaluated. In the first approach, 1-2 mg of the precursor was placed in a 10 mL, glass beaker inside a hermetically sealed 1 L, glass jar as shown in
[0139] In the second study, the release of EF was evaluated using an acidified substrate which was prepared by impregnating 0.3 mL of 5% (w/v) citric acid/anhydrous ethanol solution into a 3×3 cm spun-bound polypropylene nonwoven, followed by drying it overnight at 40° C. The precursor (1-2 mg) was then spreaded on the top of the acidified nonwoven layer and exposed to the test relative humidity maintained in a hermetically 1 L glass jar using silica gel (0% RH) or saturated salt solutions (magnesium nitrate, 53% RH; sodium chloride, 75% RH; potassium nitrate, 94% RH) (
[0140] Stability Study
[0141] The stability of the precursor was studied over a period of 30 days. The precursor was stored at 25° C. under 0, 60, and 100% RH. An environmental chamber (MLR-350H, Sanyo Electric Co., Ltd. Japan) was used to control the humidity levels and temperature. Samples from each condition were tested for EF release at 1, 15, and 30th day at 25° C. using 0.1 N citric acid solution as described above.
[0142] Data Analysis
[0143] Differences between treatments were analyzed on SAS® University Edition software package (SAS Institute Inc., Cary, N.C., USA.), using PROC GLIMMIX with one-way ANOVA. The means were compared using Tukey's honest significance difference test. P-values <0.05 were considered statistically significant. All treatments were triplicated and results were expressed as the mean values±standard error.
[0144] The release kinetics of EF from its precursor were modeled using an empirical pseudo-first order reaction kinetic model:
where C.sub.e is the concentration of EF in the headspace of the 1 L test jar at an infinite time; C is the EF released at time, t; C.sub.0 is the EF initial concentration (which was equal to zero in our case); and k is the release rate constants. Non-linear regression analyses were conducted to fit the release data and determine the model parameters.
[0145] Results and Discussion
[0146] Ethyl Formate Precursor Formation
[0147] The EF precursor was synthesized through the condensation between adipic acid dihydrazide and triethyl orthoformate. Here, two molecules of triethyl orthoformate were activated via heating to eliminate the ethanol moiety, followed by the nucleophilic addition of the amino groups of adipic acid dihydrazide molecule to form one molecule of diethyl N,N′-adipoyldiformohydrazonate as shown below in Scheme 1.
##STR00029##
[0148] During the synthesis reaction with method (A), the initial white suspension turned into a colorless-clear solution after 3.5 h. The FTIR spectrum of the product at 3.5 h (
[0149] By contrast, in method (B), the white suspension persisted throughout the entire synthesis process. The FTIR spectra of the product (
[0150] Solid-state .sup.13C NMR spectroscopy was used to confirm the molecular structure of the synthesized precursor. The NMR analysis confirmed the structure of products (A and B) to be diethyl N,N′-adipoyldiformohydrazonate structure (
[0151] Thermal Analysis
[0152] In accordance with the FTIR and NMR results presented above, the DSC thermogram of the precursor from Method (A) showed a small shoulder at 164.6±0.9° C. before the maximum peak at 174.9±1.1° C. (
[0153] Particle Size Distribution and Morphology
[0154] The SEM micrographs showed that the precursor from method (B) was made up of agglomerated particulates with irregular shapes and sizes (
Example 2—Activated Release of Ethyl Formate
[0155] The release of EF vapor was achieved through the hydrolysis of the C═N on diethyl N,N′-adipoyldiformohydrazonate, as illustrated in Scheme 1. In the first study, the release was activated using 0.1 N citric acid solution at 5, 15, and 25° C. to simulate different storage temperatures for fruits and vegetables. As shown in
[0156] The release data were fitted satisfactory using the pseudo-first-order kinetic model (Eq. 9) with R.sup.2 around 0.99 (see Table 1). The release rate constant (k) increased significantly (p<0.05) with increasing temperature. Moreover, differences in C.sub.e values were not significant (P>0.05) between precursors prepared from the two methods.
[0157] In the second study, the release of EF from its precursor, prepared using method (B), was activated using an acid-dispersed substrate at 25° C. under 0, 53, 75, and 94% RH conditions. The activation first involved the absorption of moisture in headspace by the citric acid impregnated in the nonwoven substrate, to form citric acid solution. The acidic solution came in contact with the precursor dispersed on the top of the nonwoven substrate, thereby catalyzed the hydrolysis of the precursor, triggering the release of EF vapor. Accordingly, increasing RH in the headspace significantly enhanced EF release rate (
[0158] Stability of Precursor
[0159] To evaluate the storage stability of the EF precursor, it was evaluated for up to 30 days at 25° C. under 0, 60, and 100% RH conditions. The precursor showed high stability at 0% RH, where no significant (p>0.05) changes were detected in the amount of EF released for days 1, 15, and 30 (see
Example 3—Encapsulation of Precursor in Electrospun Fibers
[0160] The EF precursor from Example 1 was encapsulated in electrospun fibers using a free surface electrospinner. A spin dope solution of 10% (w/w) ethyl cellulose (EC) and 1% (w/w) poly(ethylene oxide) (PEO) in 90% (v/v) aqueous ethanol was prepared, to which EF precursor at 10, 30, 50, 70, 100% (w/w; polymer content basis) was added. About 5-10 g of the solution was loaded into the carriage and electrospun at a carriage speed of 100 mm/s and a voltage of 40 kV. The morphological structures of pristine and precursor-loaded EC-PEO electrospun nonwovens, along with their diameter distribution, are shown in
Example 4—Ethyl Formate Release from Electrospun Nonwovens
[0161] The release of EF from the 10, 30, 50, 70, and 100% EF precursor-loaded nonwovens in Example 3 was triggered by distributing citric acid (CA) solutions of different concentrations (0.001, 0.01, 0.1, and 1 N) on the surface of the precursor-loaded nonwovens. The release of EF was studied at 5, 15, and 25° C. using gas chromatography. The release data were modeled by the pseudo-first-order kinetic equation (Eq. 9), with R.sup.2 values above 0.98. The resulting parameters (Ce and k) for the fitted model are presented in Table 3. As shown in
Example 5—Preparation of ethyl N-butyrylformohydrazonate
[0162] ##STR00030##
[0163] Butyric hydrazide (1000 mg), excess triethyl orthoformate (5 mL), and anhydrous ethanol (20 mL) were mixed in a 50 mL round-bottom flask to form a homogeneous solution, followed by heating under reflux at 85° C. with stirring in an oil bath for 7 h. The solution was vacuum dried at 40° C. to yield the EF precursor powder product—ethyl N-butyrylformohydrazonate (Scheme 2). .sup.13C NMR (600 MHZ, δ in ppm): δ=168.3 (—C═); 155.1 (HC═N—N); 62.6 (H.sub.2C—O—CH); 36.5 (H.sub.2C—C═O); 18.1 (H.sub.2C—CH.sub.2—CH.sub.3); 15.7 (—O—H.sub.2C—CH.sub.3); 14.1 (H.sub.2C—H.sub.2C—CH.sub.3). The EF precursor can be hydrolyzed under mild acidic conditions to trigger the release of EF.
Example 6: Preparation of ethyl N-(2-phenylacetyl)formohydrazonate
[0164] ##STR00031##
[0165] Phenylacetic hydrazide (500 mg), excess of triethyl orthoformate (2 mL), and anhydrous ethanol (15 mL) were mixed in a 50 mL round-bottom flask to form a homogeneous solution, followed by heating under reflux at 85° C. with stirring in an oil bath for 7 h. The solution was vacuum dried at 40° C. to yield the EF precursor powder product—ethyl N-(2-phenylacetyl)formohydrazonate (Scheme 3). .sup.13C NMR (600 MHZ, δ in ppm): δ=171.3 (—C═O); 155.5 (HC═N—N); 136.5 (Ph C(1′)); 129.7 (Ph C(2′) or Ph C(3′)); 129.4 (Ph C(2′) or Ph C(3′)); 126.7 (Ph C(4′)); 62.9 (H.sub.2C—O—CH); 41.6 (H.sub.2C—C═O); 14.6 (H.sub.2C—CH.sub.3). The EF precursor can be hydrolyzed under mild acidic conditions to trigger the release of EF vapor.
Example 7: Preparation of Methyl N-butyrylformohydrazonate
[0166] ##STR00032##
[0167] Butyric hydrazide (1000 mg), excess of trimethyl orthoformate (3 mL), and anhydrous ethanol (20 mL) were mixed in a 50 mL round-bottom flask to form a homogeneous solution, followed by heating under reflux at 85° C. with stirring in an oil bath for 7 h. The solution was vacuum dried at 40° C. to yield the methyl formate (MF) precursor powder product—methyl N-butyrylformohydrazonate (Scheme 4). .sup.13C NMR (600 MHZ, δ in ppm): δ=168.3 (—C═O); 155.0 (HC═N—N); 54.2 (—O—CH.sub.3); 36.7 (H.sub.2C—C═O); 19.0 (H.sub.2C—CH.sub.3); 14.3 (H.sub.2C—CH.sub.3). The MF precursor can be hydrolyzed under mild acidic conditions to trigger the release of MF.
Example 8: Preparation of Diethyl N,N′-adipoyldiacetohydrazonate
[0168] ##STR00033##
[0169] Adipic acid dihydrazide (300 mg), excess of triethyl orthoformate (3 mL), and anhydrous ethanol (20 mL) in a 50 mL round-bottom flask to form a suspension, followed by heating under reflux at 80° C. with stirring in an oil bath for 6 h. The solution was vacuum dried at 40° C. to yield the ethyl acetate (EA) precursor powder product—diethyl N,N′-adipoyldiacetohydrazonate (Scheme 5). .sup.13C NMR (600 MHZ, δ in ppm): δ=167.9 (—C═O); 164.5 (H.sub.3C—C═N); 62.1 (H.sub.2C—O—C); 34.3 (H.sub.2C—C═O); 24.4 (H.sub.2C—CH.sub.2—CH.sub.2); 15.7 (H.sub.2C—CH.sub.3); 14.6 (C—CH.sub.3). The EA precursor can be hydrolyzed under mild acidic conditions to trigger the release of EA vapor.
Example 9: Preparation of ethyl N-butyrylacetohydrazonate
[0170] ##STR00034##
[0171] Butyric hydrazide (1000 mg), excess of triethyl orthoacetate (3 mL), and anhydrous ethanol (20 mL) in a 50 mL round-bottom flask to form a homogeneous solution, followed by heating under reflux at 85° C. with stirring in an oil bath for 7 h. The solution was vacuum dried at 40° C. to yield the EA precursor powder product—ethyl N-butyrylacetohydrazonate (Scheme 6). .sup.13C NMR (600 MHZ, δ in ppm): δ=168.0 (—C═O); 164.4 (C═N); 62.0 (H.sub.2C—O—C); 36.4 (H.sub.2C—C═O); 18.9 (H.sub.2C—CH.sub.2—CH.sub.3); 15.7 (—O—H.sub.2C—CH.sub.3); 14.5 (H.sub.2C—H.sub.2C—CH.sub.3); 13.8 (C—CH.sub.3). The EA precursor can be hydrolyzed under mild acidic conditions to trigger the release of EA vapor.
Example 10: Efficacy of EF Vapor Released from the Precursor on Mortality of Insects
[0172] The EF precursor from Example 1 was activated using an acid-dispersed substrate (acidified substrate prepared in Example 1) and the moisture generated from fruit respiration to release EF vapor. In a model system utilized spotted-wing Drosophila (SWD), an invasive insect pest of many fruit crops, as the surrogate test organism. The mortality of adult SWD on blueberries was evaluated when they were exposed to the EF vapor released from the precursor. Different amounts of the EF precursor (2.5, 5.0, and 7.5 mg) were activated using the citric acid-dispersed substrate to release 1, 2, and 3 mg of EF, respectively, in a sealed 1 L glass jar containing 0, 20 or 40 g of blueberries and 10 adult SWD. Different degrees of mortality were observed for the insect depending on the EF concentrations and blueberries quantities (
Example 11: The Efficacy of EF Release on Extending the Shelf-Life of Strawberries
[0173] To illustrate the use of EF precursor for fruit preservation, preliminary tests of EF precursor-loaded nonwovens were performed to evaluate their ability to extend the shelf-life of strawberries packaged in thermoformed poly(ethylene terephthalate) (PET) packages (˜80 g of strawberries). EF precursor-loaded nonwovens from Example 3 (8 and 16 mg; 70% precursor loading) were activated using 0.1 N CA solution to release approximately 1 and 2 mg of EF vapor (calculated based on the results from Table 3), respectively, inside the PET packages.
[0174] While the present disclosure has been described with reference to what are presently considered to be the preferred examples, it is to be understood that the application is not limited to the examples described herein. To the contrary, the present disclosure is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
[0175] All publications, patents and patent applications are herein incorporated by reference in their entirety to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated by reference in its entirety. Where a term in the present disclosure is found to be defined differently in a document incorporated herein by reference, the definition provided herein is to serve as the definition for the term.
TABLE-US-00001 TABLE 1 EF released from the precursor (A and B) after 120 min at different temperatures using 0.1N citric acid, and the fitted model parameters. The unit “mg/mg .Math. L” is referring to milligram of EF per milligram of precursor per litre of headspace air. Temperature EF released C.sub.e k Precursor ° C. mg/mg .Math. L % mg/mg .Math. L min.sup.−1 R.sup.2 A 25 .sup. 0.348 ± 0.006.sup.a, b 89.0 ± 1.5 0.350 ± 0.005.sup.a 0.037 ± 0.000.sup.a 0.999 B 25 0.382 ± 0.008.sup.a 97.9 ± 2.0 0.389 ± 0.007.sup.a, b 0.030 ± 0.001.sup.b 0.998 B 15 0.316 ± 0.013.sup.b 81.1 ± 3.2 0.456 ± 0.014.sup.a, b 0.010 ± 0.000.sup.c 0.998 B 5 0.261 ± 0.011.sup.c 66.8 ± 2.9 0.792 ± 0.004.sup.c 0.004 ± 0.001.sup.d 0.999 Different alphabets (.sup.a-.sup.d) indicate statistical significant difference (p < 0.05) within each column.
TABLE-US-00002 TABLE 2 EF released from the precursor (B) at 25° C. after 120 min using different RH % with acidified paper, and the fitted model parameters. mg/mg .Math. L is milligram of EF per milligram of precursor per litre of headspace air. RH EF released C.sub.e k % mg/mg .Math. L % mg/mg .Math. L min.sup.−1 R.sup.2 94 0.315 ± 0.014.sup.a 80.8 ± 3.5 0.333 ± 0.019.sup.a 0.026 ± 0.002.sup.a 0.990 75 0.178 ± 0.028.sup.b 45.7 ± 7.1 0.200 ± 0.037.sup.b 0.024 ± 0.004.sup.a 0.994 53 0.037 ± 0.007.sup.c 9.6 ± 1.8 0.072 ± 0.013.sup.c 0.006 ± 0.001.sup.b 0.979
TABLE-US-00003 TABLE 3 The EF released from its precursor embedded in EC-PEO electrospun fibers at 120 min and the fitted model parameters as affected by citric acid concentration, temperature, and EF precursor (EFP) loading capacity. The unit “mg/mg .Math. L” is referring to milligram of EF per milligram of nonwoven per litre of headspace air. Citric acid Temp EF released C.sub.e k Nonwoven solution ° C. mg/mg .Math. L % mg/mg .Math. L min.sup.−1 R.sup.2 10% EFP .sup. 1N 25 0.037 ± 0.001.sup.a 95.9 ± 1.6 0.037 ± 0.000.sup.a 0.109 ± 0.011.sup.a 0.991 10% EFP 0.1N 25 .sup. 0.037 ± 0.000.sup.a, c 96.0 ± 0.7 .sup. 0.037 ± 0.001.sup.a, c .sup. 0.085 ± 0.004.sup.a, b, d, f 0.994 10% EFP 0.01N 25 0.035 ± 0.001.sup.a 89.3 ± 1.3 0.034 ± 0.001.sup.a .sup. 0.055 ± 0.005.sup.b, c 0.986 10% EFP 0.001N 25 0.029 ± 0.001.sup.b 74.9 ± 2.0 0.042 ± 0.003.sup.b 0.011 ± 0.001.sup.c 0.982 10% EFP 0.1N 25 .sup. 0.037 ± 0.000.sup.a, c 96.0 ± 0.7 .sup. 0.037 ± 0.001.sup.a, c .sup. 0.085 ± 0.004.sup.a, b, d, f 0.994 10% EFP 0.1N 15 .sup. 0.034 ± 0.002.sup.c, d 87.1 ± 5.1 .sup. 0.033 ± 0.002.sup.c, d 0.063 ± 0.005.sup.d 0.991 10% EFP 0.1N 5 0.029 ± 0.001.sup.d 76.0 ± 2.3 0.030 ± 0.001.sup.d 0.031 ± 0.002.sup.e 0.983 10% EFP 0.1N 25 .sup. 0.037 ± 0.000.sup.a, c 96.0 ± 0.7 .sup. 0.037 ± 0.001.sup.a, c .sup. 0.085 ± 0.004.sup.a, b, d, f 0.994 30% EFP 0.1N 25 0.081 ± 0.002.sup.e 91.1 ± 1.6 0.082 ± 0.003.sup.e .sup. 0.071 ± 0.003.sup.f, g 0.986 50% EFP 0.1N 25 0.115 ± 0.001.sup.f 87.8 ± 0.3 0.116 ± 0.002.sup.f .sup. 0.065 ± 0.002.sup.f, g 0.991 70% EFP 0.1N 25 0.136 ± 0.002.sup.g 83.2 ± 1.9 0.135 ± 0.002.sup.g 0.051 ± 0.005.sup.g 0.998 100% EFP 0.1N 25 0.146 ± 0.005.sup.g 74.8 ± 2.8 0.145 ± 0.004.sup.g 0.046 ± 0.001.sup.g 0.993 Different alphabets (.sup.a-.sup.g) indicate statistical significant difference (p < 0.05) within each column for each effect (i.e., normality level, temperature, and EFP loading).
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