Method and System for Transferring Separation Resin
20220184527 · 2022-06-16
Inventors
Cpc classification
International classification
Abstract
A method and a system and a container system for transferring separation resin from at least one first container (3; 3′; 3a, 3b; 3a′, 3b′, 3c′, 3d′) to a second container (5; 5′), wherein said first container is a deformable, single-use separation resin storage container, said method comprising the steps of:
preparing (S1) the at least one first container by providing a deformable, single-use container comprising an outlet port (4′) with a predefined volume of separation resin in a storage solution;
fluidizing (S3) the separation resin in the at least one first container to provide a resin slurry, said fluidizing being performed by mechanical interaction to the first container from an outside of the first container to provide a deformation of said first container;
fluidically connecting (S5) the outlet port (4′) of the at least one first container to an inlet port (103) of the second container;
transferring (S7) separation resin from the at least one first container to the second container by generating a pressure difference between an interior of the second container and an interior of the first container where the pressure is lower in the second container.
Claims
1.-17. (canceled)
18. A container system, wherein said container system comprises: at least one first container which is a deformable, single-use separation resin storage container comprising a predetermined volume of separation resin and a predetermined volume of storage solution, said first container further comprising an outlet port arranged for transferring the separation resin; and a mechanical interaction device provided in connection with an outside of the first container such that it can provide a deformation to said first container.
19. The container system according to claim 18, wherein said mechanical interaction device is provided in a storage bin in which said first container is provided.
20. The container system according to claim 19, wherein said mechanical interaction device is one or more of at least one movable bottom or side part in the storage bin, at least one inflatable air cushion inside the storage bin and a tilting device for tilting the storage bin.
21. The container system according to claim 18, wherein said at least one first container is a flexible bag.
22. The container system according to claim 18, wherein said container system is configured for use in the packing of a column for manufacturing-scale separation of a biopharmaceutical.
23. A system for transferring separation resin between at least two containers, wherein said system comprises: at least one container system according to claim 18, said container system comprising at least one first container; a second container comprising an inlet port which is fluidically connected to the outlet port of said at least one first container; and a pressure difference generating device configured for transferring separation resin from the at least one first container to the second container by generating a pressure difference between an interior of the second container and an interior of the first container where the pressure is lower in the second container.
24. The system according to claim 23, wherein said second container is a separation device.
25. The system according to claim 23, wherein said pressure difference generating device is an under-pressure generating device configured for transferring separation resin from the at least one first container to the second container by generating an under-pressure in the second container in relation to the pressure in the first container.
26. The system according to claim 23, wherein the system comprises two or more first containers connected in series or in parallel and which are fluidically connected to the second container.
27. The system according to claim 26, wherein the outlet ports of the two or more first containers are connected to a resin transfer manifold which in turn is connected to the inlet of the second container.
28. The system according to claim 23, wherein the at least one first container comprising separation resin has been sterilized by gamma radiation and an interior of the second container has been sterilized before they are fluidically connected by aseptic connections.
29. The system according to claim 23, wherein said said pressure difference pressure generating device is at least one under-pressure generating device/vacuum production device connected to the second container and arranged for providing a degree of vacuum/under-pressure in the second container at least during a transferring of the separation resin from the at least one first container to the second container and wherein the at least one first container is connected to the second container by a transferring connection such that the separation resin initially provided in the at least one first container can be transferred from the at least one first container to the second container through the transferring connection by the vacuum/under-pressure provided to the second container.
30. The system according to claim 29, wherein the transferring connection comprises disposable pre-sterilized connecting parts.
31. The system according to claim 29, wherein the transferring connection comprises at least one valve whereby opening of the at least one valve allows vacuum/under-pressure provided to the second container to affect the content in the first container such that the separation resin initially provided in the first container is transferred to the second container through the transferring connection.
32. The system according to claim 23, wherein the system further comprises a rinse bag connected to the first container said rinse bag comprising a rinsing solution for rinsing the first container when the separation resin has been transferred to the second container, said rinsing solution being transferred from the rinse bag to the first container by the same pressure difference as generated between an interior of the second container and the first container for transferring the separation resin.
33. The system according to claim 32, wherein a rinse valve is provided between the rinse bag and the at least one first container such that rinsing solution is transferred from the rinse bag to the at least one first container by the pressure difference generated between the first and second containers when the rinse valve is open.
34. The system according to claim 23, wherein the second container is a chromatography column connected to a liquid supply system such that the separation resin can be fluidized within the second container by the liquid supply system.
35. The system according to claim 34, wherein the second container comprises a liquid distribution system at an inlet for the liquid supply system hereby improving a homogenization of the slurry provided by the fluidization.
36. The system according to claim 23, wherein the second container comprises an adaptor defining the internal volume of the second container together with a bottom and internal walls of the second container, which adaptor can be used as the pressure difference generating device by raising it within the second container thus increasing the internal volume of the second container.
37. The system according to claim 23, wherein said at least one first container is a flexible bag.
38. The system according to claim 23, wherein said system is configured for use in the packing of a column for manufacturing-scale separation of a biopharmaceutical.
39. A method for aseptic packing of a chromatography column with a separation resin comprising the steps of: filling a predetermined volume of separation resin and a volume of storage solution in a first container, said first container being a deformable, single-use container comprising an outlet port; sterilizing the first container comprising the separation resin by gamma radiation; sterilizing an interior of a chromatography column, said chromatography column being a second container; aseptically connecting the first container to the second container; fluidizing the separation resin in the at least one first container to provide a resin slurry, said fluidizing being performed by mechanical interaction to the first container from an outside of the first container to provide a deformation of said first container; and transferring separation resin from the at least one first container to the second container by generating a pressure difference between an interior of the second container and an
40. The method according to claim 39, wherein transferring the separation resin from the first container to the second container is performed according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
DETAILED DESCRIPTION OF THE INVENTION
[0064]
[0065] A first container 3 and a second container 5 are shown in this embodiment. A transferring connection 7 is provided between the first and the second containers 3, 5. The first container 3 is a storage container for a separation resin, such as a slurry of chromatography resin. The first container can be a deformable single-use container. The first container can for example comprise at least one flexible section. In certain embodiments the first container 3 is a flexible disposable bag. The first container 3 can in these embodiments be made of for example a flexible plastic material, such as one or more plastic films or laminates. According to the invention the system further comprises a pressure difference generating device 9 configured for transferring separation resin from the at least one first container to the second container by generating a pressure difference between an interior of the second container and an interior of the first container where the pressure is lower in the second container. The pressure difference generating device 9 could be an under-pressure generating device 9 which is configured for generating an under-pressure in the second container in relation to the pressure in the first container. The pressure difference is used for transferring separation resin between the two containers. In one embodiment of the invention the under-pressure generating device is at least one vacuum production device 9 connected to the second container 5. Said vacuum production device 9 is arranged for providing a degree of under-pressure/vacuum in the second container 5 at least during a transferring of the slurry resin from the first container 3 to the second container 5. The vacuum production device 9 can be for example a vacuum pump or an ejector. The transferring connection 7 between the first container 3 and the second container 5 comprises according to one embodiment of the invention disposable connecting parts, such as pre-sterilized tubing and aseptic connectors. In another embodiment of the invention the transferring connection 7 comprises other tubing and connectors, not necessarily pre-sterilized. The separation resin initially provided in the first container 3 can be transferred from the first container 3 to the second container 5 through the transferring connection 7 by the under-pressure/vacuum provided to the second container 5 by the under-pressure generating device/vacuum production device 9.
[0066] The second container 5 is in one embodiment of the invention a slurry tank. A slurry tank is used as an intermediate step between a slurry storage container and a chromatography column. In the slurry tank the slurry can often be stirred into a homogenous slurry and it can be diluted to a wanted concentration. In another embodiment of the invention the second container 5 is a separation device such as a chromatography column and in particular a chromatography column for manufacturing-scale separation of a biopharmaceutical. This will be further described in relation to
[0067] Suitably the transferring connection 7 between the first container 3 and the second container 5 comprises at least one valve 11. Opening of the valve 11 will allow the pressure difference between the second container and the first container to affect also the content in the first container 3 such that the separation media which initially is provided in the first container 3 is transferred to the second container 5 through the transferring connection 7. Hereby a closed transferring of the separation media from the first container to the second container can be performed. The separation media will only pass through the transferring connection 7.
[0068]
[0069] Furthermore, in the embodiment shown in
[0070] In
[0071]
[0072] With this invention a closed slurry transferring system has been provided. Because disposable parts and aseptic connections can be used and because the separation resin is not subjected to ambient air during the transferring cleaning validation of the transfer system can be avoided. Furthermore, the separation resin will not be in contact with a pumping device (which would be the case in some prior art). This will provide the possibility to use only disposable clean parts for the transferring.
[0073]
[0074]
[0075] Separation resin can be provided from the first container 3′ to the second container 5′ by use of a pressure difference/under-pressure/vacuum in the same way as described above in relation to the previously described embodiments, for example by opening the valve 11′ and lifting the adaptor 105 by the pressure difference generating device 9′/under-pressure generating device 9′/vacuum production device 9′ (which in this example can be a motor for lifting the adaptor). If further homogenization of the separation resin slurry is needed before a packing procedure starts buffer, solution or water can be fluidized through the second container 5′ and thus through the slurry by the use of the liquid supply system 111 and sample and buffer inlet 109 and outlet 113. This will cause the slurry to be mixed and homogenized.
[0076] One or more separation resin storage bags (first containers 3′), which possibly are prefilled, flexible and pre-sterilized, can be connected by pre-sterilized, disposable tubing to the chromatography column (second container 5′). The separation resin slurry can be provided to the chromatography column without any risk for contamination and if needed further slurry homogenization can be provided inside the column itself. Because of the homogenization step inside the second container 5′ it is not crucial to fill the separation resin slurry in one continuous process. Furthermore, a rinse bag 29 as described in relation to the previous embodiments can be provided also to this embodiment. This is also shown in the embodiment described below in relation to
[0077]
[0078] The system 201 further comprises a rinse bag 29′ which is connected to the first containers 3a′, 3b′. Said rinse bag 29′ comprises a rinsing solution, for example a buffer for rinsing the first containers 3a′, 3b′ when the slurry has been transferred to the second container 5′. Said rinsing solution is transferred from the rinse bag 29′ to the first containers 3a′, 3b′ by the same under-pressure/vacuum as provided to the second container 5′ for transferring the separation resin. A rinse valve 31′ is provided in the connection between the rinse bag 29′ and the at least one first containers 3a′, 3b′ such that rinsing solution is transferred form the rinse bag 29′ to the first containers 3a′, 3b′ by the under-pressure/vacuum provided to the second container 5′ by the under-pressure generation device/vacuum production device 9′ only when the valve 31′ is open. Of course also the valves 23a′, 23b′ in the transferring connection 7′ between the first containers 3a′, 3b′ and the second container 5′ need to be open during the rinsing. Normally only a small amount of rinsing solution is needed for rinsing the first containers 3a′, 3b′. In one embodiment of the invention an air sensor can be provided to the inlet to the second container. When the second container is a chromatography column air should suitably be avoided to be transferred into the chromatography column. A liquid supply system 111 is connected to the second container 5′ in the same way as described above in relation to
[0079]
[0080] The second container 5′ comprises a pressure difference generating device 9′, for example an under-pressure generating device 9′. Hereby a pressure inside the second container can be changed by this pressure difference generating device 9′. If the pressure is lower inside the second container 5′ than inside the at least one first container this pressure difference can be used for transferring the separation resin between the containers. In one embodiment of the invention the under-pressure generating device is a vacuum production device 9′ as described above. As also described above an adaptor 105 provided inside the second container 5′ can be moved for generating an under-pressure. In another embodiment of the invention a pressure difference between the first and second container can be provided by other means, for example by squeezing the first container.
[0081] Furthermore, a liquid supply system 111 is provided in the system 301 in the same way as described in relation to
[0082]
[0083] A reason for connecting more than one first containers at the same time for transferring of separation resin to the second container is that often these storage containers for separation media (first container) are small compared to a slurry tank or chromatography column (second container). By connecting the first containers to each other (in series or in parallel) all of them can be emptied into the second container at the same time using one and the same transferring connection. If instead the transferring connection needs to be set up for each first container to be emptied into the second container there may be an increased risk for contamination.
[0084] With this invention a closed separation resin transferring system has been provided. Because disposable parts and aseptic connections can be used and because the separation resin is not subjected to ambient air during the transferring cleaning validation of the transfer system can be avoided. Furthermore, the separation resin will not be in contact with a pumping device (which would be the case in some prior art). This will provide the possibility to use only disposable clean parts for the transferring.
[0085]
[0086] In the embodiments as described in relation to
[0087] In the container system 505a of
[0088] In the container system 505b of
[0089] In the container system 505c of
[0090] In another embodiment of the invention the mechanical interaction device is a manual interaction provided to the first container, for example a person lifting a part of the first container or a person squeezing the first container. Possibly the first container can be provided hanging for facilitating the deformation of the first container. As discussed above a deformation of for example at least 5% of the volume of the first container or in another embodiment at least 10% of the volume of the first container may be required for achieving enough fluidization of the separation resin. This may require repeated deformations of the first container, for example at least 5 deformations or in another embodiment at least 10 deformations. The deformation to the first container can suitably be provided to a lower part of the first container, where lower refers to a part of the container closer to the ground because due to gravity a cake of settled separation resin will be provided there.
[0091]
[0092] S1: Preparing the at least one first container by providing a deformable, single-use container comprising an outlet port with a predefined volume of separation resin in a storage solution.
[0093] S3: Fluidizing (at least to some degree) the separation resin in the at least one first container to provide a resin slurry, said fluidizing being performed by mechanical interaction to the first container from an outside of the first container to provide a deformation of said first container. As discussed above a substantial deformation of the first container would be required for providing a suitable fluidization. This could be for example that at least 5% of the volume of the first container is deformed or at least 10% of the volume of the container is deformed. Furthermore repeated deformations may be required, for example at least 5 or at least 10 deformations.
[0094] S5: Fluidically connecting the outlet port 4′of the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′ to an inlet port of the second container 5; 5′. This can be done by a transferring connection 7; 7′. The transferring connection 7; 7′ comprises in one embodiment disposable connecting parts, which could be pre-sterilized tubing and aseptic connectors. In another embodiment the transferring connection 7; 7′ comprises other, non-sterile tubing and connectors. The transferring connection 7′ can be a resin transfer manifold 7′ connecting the outlet from a number of first containers 3a′, 3b′, 3c′ etc to the inlet of the second container 5′. The order of steps S3 and S5 can be reversed, i.e. the step of fluidizing S3 can instead be performed after the step of fluidically connecting S5.
[0095] S7: Transferring separation resin from the at least one first container to the second container by generating a pressure difference between an interior of the second container and an interior of the first container where the pressure is lower in the second container. Such a pressure difference can be provided for example by a pressure difference generating device as described above, for example in the form of an under-pressure generating device/vacuum production device as also described above. However other alternatives, such as squeezing the first container is also possible. Raising an adaptor provided inside the second container has also been described as an alternative above.
[0096] The step of preparing, S1, comprises in one embodiment preparing two or more first containers and the step of fluidically connecting, S5, the outlet port of the at least one first container to an inlet port of the second container comprises in one embodiment connecting the outlet port of each first container to a resin transfer manifold in series or in parallel and connecting the resin transfer manifold to the inlet of the second container.
[0097] The method can in one embodiment of the invention further comprise the steps of sterilizing the at least one first container comprising separation resin by gamma radiation and sterilizing an interior of the second container before the step of fluidically connecting the outlet port of the at least one first container to an inlet port of the second container, wherein fluidically connecting is performed by aseptic connections.
[0098] Said mechanical interaction to the first container from an outside of the first container to provide a deformation of said first container can be performed by manual interaction or by a mechanical interaction device provided in a storage bin in which said first container is provided.
[0099] By allowing the under-pressure/vacuum in the second container 5; 5′ to affect the content in the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′; 63 through the transferring connection 7; 7′ the separation resin which initially is provided in the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′; 63 is transferred to the second container 5; 5′ through the transferring connection 7; 7′ without the separation resin being in contact with the vacuum production device 9; 9′ during the transfer.
[0100] In one embodiment of the invention the step of allowing the under-pressure/vacuum provided in the second container 5; 5′ to affect the content in the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′; 63 comprises opening a valve 11; 11′ provided in the transferring connection 7; 7′ between the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′; 63 and the second container 5; 5′.
[0101] In one embodiment of the invention the method further comprises the optional step of:
[0102] S9: Rinsing the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′; 63 in order to assure that substantially all separation resin will be transferred to the second container 5; 5′. The rinsing being accomplished by transferring a rinsing solution, which could be for example a buffer, through the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′; 63 and further to the second container 5; 5′. Said rinsing solution coming from a rinse bag 29; 29′ connected to the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′; 63 and said transferring of a rinsing solution being accomplished by the same under-pressure/vacuum as provided to the second container 5; 5′ for transferring the separation resin.
[0103] Suitably the step of rinsing the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′; 63 comprises opening a rinsing valve 31; 31′ provided in the connection between the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′; 63 and the rinse bag 29; 29′ to allow the under-pressure/vacuum provided to the second container 5; 5′ to transfer rinsing solution from the rinse bag 29; 29′ through the at least one first container 3; 3′; 3a, 3b; 3a′, 3b′; 63 and finally to the second container 5; 5′ and closing the rinse valve when a suitable amount of rinsing solution has been transferred.
[0104] In one embodiment of the invention the method comprises connecting two or more first containers 3a, 3b; 3a′, 3b′ in series or in parallel to the second container 5; 5′ allowing the content of all of the first containers 3a, 3b; 3a′, 3b′ to be transferred to the second container 5; 5′.
[0105] In one embodiment of the invention the method further comprises the optional step of:
[0106] S11: Mixing the separation resin slurry in the second container 5; 5′. By mixing the separation resin slurry the slurry will be homogenized and can be packed into a chromatography bed. Herby the use of an intermediate slurry tank can be avoided. The mixing of the slurry in the second container 5; 5′ can be performed by fluidizing the slurry, for example from below as shown in
[0107] According to the invention a method for aseptic packing of a chromatography column with a separation resin is also provided. Said method comprises the steps of: [0108] filling a predetermined volume of separation resin and a volume of storage solution in a first container, said first container being a deformable, single-use container comprising an outlet port; [0109] sterilizing the first container comprising the separation resin by gamma radiation; [0110] sterilizing an interior of a chromatography column, said chromatography column being a second container; [0111] aseptically connecting the first container to the second container; [0112] fluidizing, at least to some degree, the separation resin in the at least one first container to provide a resin slurry, said fluidizing being performed by mechanical interaction to the first container from an outside of the first container to provide a deformation of said first container; and [0113] transferring separation resin from the at least one first container to the second container by generating a pressure difference between an interior of the second container and an interior of the first container where the pressure is lower in the second container.
[0114] The transferring of the separation resin from the first container to the second container can be performed according to the method as described above in relation to
[0115] Whilst different embodiments have been described above, and illustrated, it will be apparent to the skilled person that additions, modifications, or deletions could be applied to those embodiments without departing from the invention as claimed.