Method and system for protecting a surface against biofouling
11339961 · 2022-05-24
Assignee
Inventors
Cpc classification
B63B59/08
PERFORMING OPERATIONS; TRANSPORTING
H02J50/402
ELECTRICITY
Y02B10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02J50/90
ELECTRICITY
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B45/50
ELECTRICITY
B08B17/02
PERFORMING OPERATIONS; TRANSPORTING
F21W2107/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2105/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/0442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61L2202/11
HUMAN NECESSITIES
International classification
F21V31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B17/02
PERFORMING OPERATIONS; TRANSPORTING
F21V23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An anti-fouling lighting system is used for protecting a surface (16) against biofouling while the surface (16) is submerged in water. A non-contact water sensor (60) is used for sensing water thereby to detect whether or not a light source arrangement (26), or a portion of the light source arrangement (26), is submerged in water. The light source arrangement (26), or the portion of the light source arrangement (26), is controlled in dependence on the water sensor (60) output.
Claims
1. An anti-fouling lighting panel for mounting over a surface to protect the surface against biofouling while the surface is submerged in water, comprising: a light source arrangement comprising a plurality of portions; a non-contact water sensor for sensing water to detect whether or not each portion of the light source arrangement, is submerged in water; and a controller for controlling each portion of the light source arrangement, in dependence on the water sensor output; wherein the water sensor comprises: a capacitive sensor, comprising a sense pad, a ground electrode, and a capacitance readout circuit; or an inductive sensor, comprising an oscillator circuit, a sensing coil, a ground shield having an opening which is exposed to water when the water sensor is submerged, and a frequency detector circuit.
2. The lighting panel of claim 1, wherein the controller is adapted to switch off the portion of the light source arrangement, when not submerged in water.
3. The lighting panel of claim 1, wherein the light source arrangement comprises a plurality of rows of light sources, each row comprising one of said portions of the light source arrangement, wherein a water sensor is provided for each row.
4. The lighting panel of claim 1, further comprising: an inductive power receiver comprising one or more windings for alignment with one or more primary windings of an inductive power transmitter.
5. An anti-fouling lighting system comprising: an inductive power transmitter for mounting over the surface and comprising one or more primary windings; and a lighting panel as claimed in claim 1 for mounting over the inductive power transmitter, and comprising an inductive power receiver comprising one or more windings for alignment with the one or more primary windings.
6. The anti-fouling lighting system of claim 5, wherein the inductive power transmitter comprises an elongate power strip, and the lighting panel comprises an edge region which overlaps the elongate power strip, the inductive power receiver being formed in the edge region.
7. The anti-fouling lighting system of claim 5, wherein the inductive power transmitter comprises a ferrite sheet below the windings.
8. The anti-fouling lighting system of claim 5, wherein the lighting panel comprises a printed circuit board at least for the one or more secondary windings and a silicone coating.
9. The anti-fouling lighting system of claim 5, comprising a plurality of inductive power transmitters and a plurality of lighting panels.
10. A method of protecting a surface against biofouling when the surface is submerged in water by operating a light source arrangement to generate anti-fouling light, the method comprising: sensing water by non-contact sensing thereby to detect whether or not portions of the light source arrangement are submerged in water; and controlling each portion of the light source arrangement, or the portion of the light source arrangement, in dependence on the water sensor output, wherein water sensor comprises using: a capacitive sensor, comprising a sense pad, a ground electrode, and a capacitance readout circuit; or an inductive sensor, comprising an oscillator circuit, a sensing coil, a ground shield having an opening which is exposed to water when the water sensor is submerged, and a frequency detector unit.
11. The method of claim 10, comprising switching off the portion of the light source arrangement, when not submerged in water.
12. The method of claim 10, wherein the light source arrangement comprises a plurality of rows of light sources, each row comprising one of said portions of the light source arrangement, wherein the method comprises sensing water in the vicinity of each row.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the invention, and to show more clearly how it may be carried into effect, reference will now be made, by way of example only, to the accompanying drawings, in which:
(2)
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(11) The invention will be described with reference to the Figures.
(12) It should be understood that the detailed description and specific examples, while indicating exemplary embodiments of the apparatus, systems and methods, are intended for purposes of illustration only and are not intended to limit the scope of the invention. These and other features, aspects, and advantages of the apparatus, systems and methods of the present invention will become better understood from the following description, appended claims, and accompanying drawings. It should be understood that the Figures are merely schematic and are not drawn to scale. It should also be understood that the same reference numerals are used throughout the Figures to indicate the same or similar parts.
(13) The invention provides an anti-fouling lighting system used for protecting a surface against biofouling while the surface is submerged in water. A non-contact water sensor is used for sensing water thereby to detect whether or not the light source arrangement, or a portion of the light source arrangement, is submerged in water. The light source arrangement, or the portion of the light source arrangement, is controlled in dependence on the water sensor output.
(14)
(15) The anti-fouling system comprises a set of inductive power transmitters 10 mounted over the surface. They take the form of power feeding lines which extend vertically against the hull. At the upper ends, the feeding lines connect to a source of electric power (not shown). The inductive power transmitters each comprise a set of one or more primary windings. A set of primary windings (whether there is one or more than one winding) is referred to as a primary coil in this document.
(16) A set of lighting panels 20 is also mounted over the surface. The lighting panels each comprise a light source arrangement and an inductive power receiver with a set of one or more secondary windings for alignment with the set of primary windings. A set of secondary windings (whether there is one or more than one winding) is referred to as a secondary coil in this document. Thus, the term “coil” generally is used to denote a set of windings forming one side of a transformer.
(17) As will be clear from the description below, there may be multiple coils on each power feeding line, for example one or more coils along the power feeding line at the location of each lighting panel.
(18)
(19) In the example shown, the surface 18 is essentially fully covered by the lighting panels. Thus, the surface 18 is protected by the lighting panels, and it is the exposed surface of the lighting panels which is vulnerable to fouling. Thus, the lighting provided by the lighting panels aims to prevent the formation of fouling organisms on the surface of the lighting panels.
(20) However, this is still to be understood as forming a system for protecting the hull surface against biofouling (in that without the lighting system, the hull surface will suffer from biofouling).
(21) An alternative arrangement for example may have lighting panels which only cover a small fraction of the surface to be protected, and the light is directed or guided towards the surface to be protected. In such a case, a major part of the hull surface is indeed exposed to water and therefor susceptible to biofouling.
(22) In the example shown in
(23) In particular, an edge region 22 of each lighting panel 20 overlaps the feeding lines. The lighting panels 20 each have a secondary coil 24 located in this edge region, and a light source arrangement 26.
(24) The secondary windings are aligned with the primary windings to provide inductive power transfer. The wirelessly transmitted power is used by the lighting panels 20 to power the light source arrangements 26.
(25) The primary coils may be formed on or within a printed circuit board of the feeding lines, and the secondary coils may also be formed on or within a printed circuit board of the lighting panel. The light source arrangement may also be formed on a printed circuit board, which may be separate to, or the same as, the printed circuit board of the secondary coils. A shared flexible printed circuit board may for example allow the lighting panels to adapt to the contour of the underlying feeding lines. Instead, there may be separate printed circuit boards in the lighting panel and an electrical connection between them.
(26) Alternatively, the light source arrangement may be formed as a wire grid structure. This reduces the PCB area since a PCB is needed only for the secondary coils.
(27) The printed circuit boards are not shown in the figures, to keep the shown structure simple.
(28) The primary coils of the inductive power transmitters 10 may for example be supplied with a 100 kHz to 150 kHz sinewave during operation of the light emitting system. To compensate for a capacitive leakage current to the hull 16 at the position of the feeding lines, the feeding lines may further be provided with a capacitor to implement a low pass filter. This is for example of interest if high efficiency switched amplifiers are used to generate the AC supply. In such a case, the low pass filter is used to residual higher frequency harmonics of the amplifiers.
(29) An alternative is to use a resonant circuit to generate the AC supply. For example, each feeding line may comprise a resonant circuit, based on a capacitive resonant circuit, with a resonance in the range 60 kHz to 90 kHz.
(30) Generally, the frequency of operation (resonant or driven) may be in the range 50 kHz to 1 MHz, for example 50 kHz to 200 kHz, for example 60 kHz to 90 kHz.
(31)
(32) The example of
(33) All coils of the feeding lines can have the same phase, which contributes to electric redundancy of the light emitting system 40. The light source arrangements 26 can still function in their entirety if a feeding line is broken. In that respect, the feeding lines may be designed to deliver electric power at an increased level of two times a normal level.
(34) Thus, there may be one coil assembly (i.e. primary coil and secondary coil) per lighting panel (
(35) There may for example be between 2 and 50 lighting panels per feeding line, for example 20 rows of individual tiles connected to a feeding line.
(36) In the example shown, the feeding lines extend in a substantially vertical orientation along the side of the ship. However, any suitable arrangement of feeding lines is possible. The feeding lines may for example cover welding seams and/or other surface irregularities of the ship's hull.
(37)
(38) Optical structures 46 are provided to disrupt the total internal reflection and scatter light, and then guide the scattered light 48 out of the optical medium 42 towards a target for the light, which is an area where a biofouling organism is present.
(39) A biofouling organism on the surface 52 will directly receive the light scattered light 48 before it enters the water.
(40) Furthermore, some of the internally scattered light 48 that does enter the water will encounter external scattering sites. This creates illumination 50 within the water, some of which will also reflect back to the surface 52 of the lighting panel 20 where biofouling is to be prevented.
(41) The illumination means that single cell bio-mechanisms at the surface 52 will stop growing and dividing, and will therefor die under influence of the UV-C light.
(42) The optical medium is relatively thin so that the lighting panel may be considered to be a two-dimensional structure. The optical structures 46 to scatter light may be spread in one or more portions of the optical medium material, possibly throughout all of it, and the light output may be generally homogeneous or else localized.
(43) Internal scattering centers with different structural properties may be combined to provide optical and well as structural characteristics, such as resistance to wear and/or impact. Suitable scatterers comprise opaque objects but largely translucent objects may be used as well, e.g. small air bubbles, glass and/or silica; a requirement is merely that a change in refractive index occurs for the wavelength(s) used.
(44) The principle of light guiding and spreading light over a surface is well-known and widely applied in various fields. Here, the principle is applied to UV light for the purpose of anti-fouling.
(45) To maintain the conditions for total internal reflection, the index of refraction of the light guiding material should be higher than that of the surrounding medium. However, the use of (partly) reflecting coatings on the light guide and/or the use of the reflective properties of the protected surface, e.g. the hull of a ship, itself can also be used to establish the conditions for guiding the light through the optical medium.
(46) In the example above, the lighting panels form a new surface over the surface to be protected, and light is directed outwardly from the surface to be protected. However, an alternative is for the lighting panel to be spaced over the surface to be protected and to direct light back towards the surface to be protected.
(47) A small air gap may then be introduced between the light source arrangement of the lighting panel and the surface to be protected. UV light may travel better, with less absorption, in air than in an optical medium, even when this optical medium is designed as a light guiding material.
(48) As most materials have a (very) limited transmittance for UV light, care has to be taken in the design of the optical medium. As a result, a relatively fine pitch of low power LEDs can be chosen, to minimize the distance light has to travel through the optical medium.
(49) In one example, the optical medium 42 comprises a silicone, and one which is designed to have good UV-C transparency.
(50) A solid encapsulation may be used, as shown in
(51)
(52) The LEDs 40 are arranged as a plurality of rows. In accordance with the invention, the panel or more preferably each row of LEDs within the panel, has a water sensor 60. The LEDs 40 are provided on a printed circuit board, and the printed circuit board traces also define the windings of the secondary coil 24. The water sensor may be provided on the PCB, making use of a mounted components and/or components formed by PCB traces.
(53) The output of the water sensor is used to control the light source arrangement, in particular the associated row of light sources of the light source arrangement, in dependence on the water sensor output.
(54) The water sensor output may for example directly control an interrupt switch, in which case the switch functions as a controller. Alternatively, there may be a separate controller, such as an IC, to which the sensor outputs are provided. The controller IC then provides control signals to isolating switches or it may provide an analog control of the light output.
(55) In most simple implementation, a simple MOSFET circuit is used as a switch, and the output of the water sensor controls the gate of the MOSFET circuit. The MOSFET circuit may then be considered to be the controller.
(56) The controller (whether a switch or controller IC) is preferably adapted to switch off the light source arrangement, or the portion of the light source arrangement, when not submerged in water. However, an alternative is to reduce the light output intensity, for example by increasing a series impedance in series with the light sources 40 in the row.
(57) The water sensor does not rely on physical contact with the water, and hence does not make use of the electrical conductivity of the water. Instead, it is a non-contact sensor which relies on changes in an electrical field, magnetic field or optical characteristics which depend on the presence of, or absence of, water in the vicinity of the sensor.
(58) A first example of a possible water sensor is a capacitive sensor. An example is shown in
(59) An input voltage is regulated by a voltage regulator 76 and delivered to a reference capacitor C1. The voltage across a capacitance to be sensed Cs is provided to a sensing terminal of the readout circuit 74.
(60) The sense pad does not need to be in contact with the water. Instead, as long as the presence or absence of water influences the capacitance between the sense pad 70 and the ground electrode 72, the water presence can be detected.
(61)
(62) A second example of a possible water sensor is an inductive sensor. An example is shown in
(63) The sensor functionality may be incorporated into an integrated circuit or it may be formed using tracks of the PCB.
(64) Further details of this sensing approach in a different technical field may be found in WO 2018/202486. The frequency shift is the result of magnetic fields induced by Eddy currents. These Eddy currents depend on the magnetic permeability (i.e. magnetic impedance) of the material in the vicinity of the opening 84. Thus, the sensor may be considered to be a magnetic impedance sensor.
(65) A third example of a possible water sensor is an optical sensor. An example is shown in
(66) The sensor comprises a sensor light source 40 and an optical detector 90. The light source 40 may be one of the UV-C light sources, or it may be a dedicated light source selected specifically for the optical sensing function.
(67) The optical detector 90 is for receiving light reflected from the water or air, or from the refractive index boundary to the water or air. The light detector is covered by a portion of the encapsulation.
(68) For example, light emitted at a certain angle may propagate into water or it may be reflected by the refractive index interface when air is present. Thus, detection of total internal reflection may be used to detect the presence of an air interface, and thereby detect when the lighting panel is not submerged. If a thin layer of water is present over the sensor (even though the sensor is not submerged), total internal reflection may still be detected from the outermost water-air interface. Thus, the sensor does not need to be totally dry to detect air.
(69) A directional filter 92 may ensure that only light in the required sensing direction is detected. Similarly, a color filter may be used to filter light of a particular wavelength to correspond to a dedicated light source 40 of the optical sensor.
(70) An optical sensor may instead detect back scattering (rather that reflection from a refractive index boundary). Back scattering from water will create a higher light intensity signal than back scattering from air.
(71) Thus, different optical sensing approaches are possible.
(72) Thus, it can be seen that there are three main non-contact methods to determine the water level next to the ship and to switch off light sources as a result. These are based on capacitive sensing, inductive sensing and optical sensing (which may use the UV-C light or other light specifically for the optical sensing).
(73) A typical secondary side current is 0.1 A and a typical desired secondary side voltage is around 40V. For safety, a maximum voltage of 50V rms (by way of example only) may be considered. The system is designed or operate below the maximum voltage, taking into account all the characteristics of the inductive coupling and the spreading of currents. For a given operating voltage, the required current depends on the required power. A higher voltage enables a lower current and vice versa.
(74) The feeding lines for example make use of a PCB with thickness of less than 1 mm, for example 0.5 mm, created a molded structure thickness of around 3 mm.
(75) The lighting panels for example have a PCB thickness of 0.8 mm, and the total thickness with the silicone of below 5 mm, for example in the range 2 mm to 4 mm.
(76) The invention is of particular interest for marine objects although not limited to objects for use in seawater, but also in any type of water that is known to contain biofouling organisms. Examples of marine objects include ships and other vessels, marine stations, sea-based oil or gas installations, buoyancy devices, support structures for wind turbines at sea, structures for harvesting wave/tidal energy, sea chests, underwater tools, etc.
(77) In preferred examples, the light sources are UV LEDs as explained above. A grid of UV LEDs may be encapsulated in a liquid-tight encapsulation, of which silicone is only one example. The UV LEDs may be electrically connected in a series and/or parallel arrangement. The UV LEDs are for example packaged surface mount LEDs, in which case they already may include an optical element to distribute the light emitted from the LED package across a wide emission angle. In other embodiments, the UV LEDs may be LED dies, typically not comprising optical elements but being significantly thinner than packaged LEDs. As an example, LED dies could be picked and placed onto a surface of the optical medium
(78) The silicone material can be selected to provide optical transmission for UV light with little loss compared to other materials. This is in particular the case for shorter wavelength light, e.g. UV light with wavelengths below 300 nm. A particularly efficient group of silicone materials is, or at least comprises, so-called methyl silicones, according to the general chemical formula CH.sub.3[Si(CH.sub.3).sub.2O].sub.nSi(CH.sub.3).sub.3, with “n” indicating any suitable integral.
(79) Silicone materials are also flexible and resilient so that they are robust, durable and capable of withstanding compression such as due to bumps, collisions etc. of objects against the surface, e.g. bumping of a ship against a quay. Furthermore, deformation due to temperature fluctuation, pounding by waves, flexion of the ship over swell etc. may be accommodated.
(80) At least part of light emitted by the one or more light sources may be spread in a direction having a component substantially parallel to the surface to be protected. This facilitates distributing the light over significant distances along the protected surface, or the application surface of the foil, which assists in obtaining a suitable intensity distribution of the anti-fouling light.
(81) A wavelength conversion material may be comprised in the optical medium and at least part of the anti-fouling light may be generated by photo-exciting the wavelength conversion material with light having a first wavelength causing the wavelength conversion material to emit the anti-fouling light at another wavelength. The wavelength conversion material may be provided as an up-conversion phosphor, quantum dots, nonlinear media such as one or more photonic crystal fibers etc. Since absorption and/or scattering losses in the optical medium for light of different, mostly longer, wavelengths than UV light tend to be less pronounced in the optical media, it may be more energy-efficient to generate non-UV light and transmit that through the optical medium and to generate UV anti-fouling light at or near the desired location of use thereof (i.e. emission form the surface into the liquid environment).
(82) One example described above makes use of side-emitting LEDs and optical scattering sites. However, light spreading arrangements may be used to create the sideways light. For example, a cone may be arranged in the optical medium and positioned opposite the light source, where the opposing cone has a surface area with a 45° angle perpendicular to the protected surface for reflecting light emitted by the light source perpendicular to said surface in a direction substantially parallel to said surface.
(83) The LEDs may be DC driven. However, a pair of back to back parallel LEDs may be driven by an AC drive signal.
(84) As mentioned above the LEDs are preferably mounted on a PCB, and PCB tracks (on the PCB surface or internally within layers of the PCB) form the receiver coil. However, the LED grid may instead be formed by connecting LEDs to a connection nodes of a freestanding wire structure by soldering, gluing or any other known electrical connection technique. This may be combined with a secondary coil on a smaller PCB.
(85) The invention can be applied to a wide variety of fields. Almost any object coming into contact with natural water, will over time be subject to biofouling. This can hinder e.g. water inlets of desalination plants, block pipes of pumping stations, or even cover the walls and bottom of an outdoor pool. All of these applications would benefit from the presently provided method, lighting modules and/or system, i.e. an effective thin additional surface layer, which prevents biofouling on the entire surface area.
(86) Although UV light is the preferred solution, other wavelengths are envisaged as well. Non-UV light (visible light) is also effective against biofouling. Typical micro-organisms are less sensitive to non-UV light than to UV light, but a much higher dose can be generated in the visible spectrum per unit input power to the light sources.
(87) UV LEDs are an ideal source for thin light emitting surfaces. However, UV sources other than LEDs can also be used, such as low pressure mercury vapor lamps. The form factor of these light sources are quite different; mainly the source is much bigger. This results in different optical designs, to distribute all the light from a single source over a large area. Further, a significant contribution of light in desired wavelengths and/or wavelength combinations may be produced. Instead of using a thin layer that emits UV light outward in a direction away from the protected surface in order to avoid bio-fouling, biofouling could potentially also be removed by applying UV light from the outside in the direction of the protected surface, as explained above. The lighting panel may instead emit anti-fouling light both in directions towards and away from the surface to be protected.
(88) In the examples above, the lighting panel overlaps the feeding lines. This provides galvanic isolation between the power supply and the structure which is exposed to the water. The lighting panel also protects the feeding lines. Instead, the feeding lines may be provided over the lighting panels. A separate electrical isolation may be provided (e.g. at the top of the feeding lines). The surface of the feeding lines will then be susceptible to biofouling, so it should then be ensured that light reaches the surface of the feeding lines, either by transmission through the feeding lines or by reflection or waveguide transmission within the lighting panels. Thus, the inductive power transmitter and the lighting panel are both for mounting over the surface, but in either order.
(89) The lighting panels for example have a length (along the horizontal row direction) in the range 1 m to 5 m and a height (along the vertical column direction) in the range 50 cm to 150 cm. For example a small panel dimension may be 600 mm×1200 mm and a large panel dimension may be 1 m×4 m. An example area to be covered, e.g. one side of a ship hull, may be of the order of 100 m length by 10 m height.
(90) Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. If the term “adapted to” is used in the claims or description, it is noted the term “adapted to” is intended to be equivalent to the term “configured to”. Any reference signs in the claims should not be construed as limiting the scope.