CONTROLLER FOR A MANIFOLD ASSEMBLY IN A WATER FILTER SYSTEM
20220154841 · 2022-05-19
Inventors
Cpc classification
B01D2201/302
PERFORMING OPERATIONS; TRANSPORTING
F16K5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C02F2209/008
CHEMISTRY; METALLURGY
F16K37/0008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2201/4061
PERFORMING OPERATIONS; TRANSPORTING
F16K37/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2201/4092
PERFORMING OPERATIONS; TRANSPORTING
C02F1/001
CHEMISTRY; METALLURGY
F16K31/055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A control system for a water filter assembly comprising a filter having an RFID tag and an RFID sensor to generate a RFID signal containing data related to the filter. A valve assembly moves between a shut off position, an operational position directing the flowpath of the water supply through the filter, and a bypass position. A controller communicate with a lawn irrigation system to determine if the irrigation system is operative. When operative, the controller has the valve assembly switch to the bypass position. The controller also receives the RFID signal to verify if the filter is proper. The controller also receives a leak signal from a leak sensor and has the valve assembly automatically switch to the shut off position if a leak occurs. The controller can name the leak sensor with a location and indicate battery life of the leak sensor.
Claims
1-14. (canceled)
15. A control system for a water filter system, the control system comprising: an RFID tag on a filter, the RFID tag containing data related to the filter; an RFID sensor configured to read the data of the RFID tag to generate a signal containing the data related to the filter; and a controller including: memory storing an instruction set; and a processor in communication with the memory for running the instruction set, the controller being configured to: receive the signal from the RFID sensor; verify if the filter is proper for use in the water filter system; and generate an error signal if the filter is not proper.
16. The control system of claim 15, wherein: the data includes a serial or inventory number; the memory stores a master list of valid inventory; and the controller is further configured to prevent fraud based upon comparing the serial or inventory number to the master list.
17. The control system of claim 15, further comprising a flow sensor to generate a second signal indicating an amount of water having passed through the filter, wherein the memory stores a predetermined threshold of use of the filter, and wherein the controller is further configured to: generate a reminder signal if the filter needs changing based upon the second signal and the predetermined threshold; and calculate an amount of life remaining for the filter based upon the second signal and the predetermined threshold.
18. The control system of claim 17, wherein the memory stores data related to a cell phone of an owner of the water filter system and wherein the controller is further configured to provide the reminder signal and the amount of life remaining as a text to the cell phone.
19. The control system of claim 17, wherein the controller includes a display screen, wherein the amount of life remaining for the filter and a reminder signal to change the filter are indicated on the display screen.
20. A leak detection and response system for a point of entry water filter system connected to a water supply, the leak detection and response system comprising: a valve assembly configured for movement between shut off and operational positions to respectively close and open a flowpath of the water supply; a first leak sensor positioned where water leakage may occur for generating a signal indicating a presence of water; and a controller configured to: receive the signal from the first leak sensor; and control the valve assembly to automatically switch from the operational position to the shut off position based upon the signal.
21. The leak detection and response system of claim 20, wherein the controller is configured to display an error condition indicating a location of the first leak sensor when the controller switches to the shut off position.
22. The leak detection and response system of claim 20, further comprising a second leak sensor for generating a second signal indicating a presence of water, wherein the controller is further configured to: receive the second signal; control the valve assembly to automatically switch from the operational position to the shut off position based upon the second signal; name the first and second leak sensors for providing an indication of location; depict the first and second leak sensors on a display with a respective name; depict the first and second leak sensors on the display with a coloration to indicate status; depict the first and second leak sensors on the display with a respective battery life indication; and selectively reset depiction of the first and second leak sensors on the display.
23. The leak detection and response system of claim 22, wherein the controller is configured to receive the signal wirelessly from the first and second leak sensors and communicate the signals wirelessly to a linked smart phone, tablet, or computer running a specific application for display to a user.
24. A control system for a point-of-entry water filter assembly, the control system comprising: a controller including memory for storing an instruction set and a processor for running the instruction set, wherein the controller is operative to: communicate with a lawn irrigation system to determine if the irrigation system is operative; and if the lawn irrigation system is operative, the controller communicates with a manifold of the point-of-entry water filter assembly to bypass filtering for conserving filter life.
25. The control system of claim 24, wherein the controller includes the lawn irrigation system so that the controller is operative to control and coordinate the manifold and irrigation components.
26. The control system of claim 24, wherein the controller is configured to, after completion of an irrigation cycle, communicate with the manifold to switch to a normal position for filtering incoming water.
27. The control system of claim 24, wherein the controller further comprises a display for user interaction to selectively manually bypass filtering.
28. The control system of claim 24, wherein the controller further comprises a time clock synchronized to the lawn irrigation system; and wherein the controller is further configured to synchronize with the lawn irrigation system to switch to a bypass position during watering times based upon accessing stored watering time data.
29. The control system of claim 28, wherein the stored watering time data is accessible via menu of a touch screen display of the controller or via a software application on a smart device such as a laptop, tablet and cell phone linked to the controller.
30. A control system for a point-of-entry water filter assembly, the control system comprising: a filter having an RFID tag containing data related to the filter; an RFID sensor configured to read the data of the RFID tag to generate a RFID signal containing the data related to the filter; a manifold valve assembly configured for movement between: a shut off position closing the flowpath of the water supply; an operational position directing the flowpath of the water supply through the filter; and a bypass position directing the flowpath of the water supply around the filter for conserving filter life; a first leak sensor positioned where water leakage may occur for generating a first leak signal indicating a presence of water; a second leak sensor positioned where water leakage may occur for generating a second leak signal indicating a presence of water; and a controller including memory for storing an instruction set and a processor for running the instruction set, wherein the controller is configured to: communicate with a lawn irrigation system to determine if the irrigation system is operative; if the lawn irrigation system is operative, the controller communicates with the manifold valve assembly to switch to the bypass position; receive the RFID signal from the RFID sensor; verify if the filter is proper for use in the water filter system; generate an error signal if the filter is not proper; receive the first leak signal from the first leak sensor; receive the second leak signal from the second leak sensor; control the valve assembly to automatically switch to the shut off position based upon the first and second leak signals; name the first and second leak sensors for providing an indication of location; and depict the first and second leak sensors on a display with a respective battery life indication.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The disclosure will be more fully understood by reference to the detailed description, in conjunction with the following figures, wherein:
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DETAILED DESCRIPTION
[0027] In the description that follows, like components have been given the same reference numerals, regardless of whether they are shown in different examples. To illustrate example(s) in a clear and concise manner, the drawings may not necessarily be to scale and certain features may be shown in somewhat schematic form. Features that are described and/or illustrated with respect to one example may be used in the same way or in a similar way in one or more other examples and/or in combination with or instead of the features of the other examples.
[0028] As used in the specification and claims, for the purposes of describing and defining the subject technology, the terms “about” and “substantially” are used to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. The terms “about” and “substantially” are also used herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue. “Comprise,” “include,” and/or plural forms of each are open ended and include the listed parts and can include additional parts that are not listed. “And/or” is open-ended and includes one or more of the listed parts and combinations of the listed parts. Use of the terms “top,” “bottom,” “underside,” “beneath” and the like is intended only to help in the clear description of the present disclosure and are not intended to limit the structure, positioning and/or operation of the water filter system or manifold in any manner.
[0029] For a better understanding of the present disclosure, reference is made to
[0030] The top cover 110 includes a touch screen controller 111. Preferably, the controller 111 not only displays information but provides control of the manifold assembly 200. In one embodiment, the controller 111 includes a touch screen integrated with the top cover 110. The electronics for the controller 111 may be housed remotely or under the top cover 110. The controller 111 may communicate through wired and/or wireless channels.
[0031] A top portion 104 of the system 100 includes a cover hinge 114 that supports the top cover 110. The top portion 104 defines an inlet port 109a and an outlet port 109b in fluid communication with the filter cartridge (not shown) disposed inside the pressure vessel 106. The ports 109a, 109b are configured to connect to internal ports 210a, 201b of the manifold assembly 200, as further described below. Projections 112 (
[0032] Turning now to
[0033] As best seen in
[0034] Still referring to
[0035]
[0036] The inlet valve port 220a is in fluid communication with inlet port 222a via the sensor port 221a. The inlet valve port 220a is also in fluid communication with the internal outlet port 210a. Similarly, the outlet valve port 220b is in fluid communication with the internal inlet port 210b as well as the outlet port 222b via the sensor port 221b. The passageway 223 also extends between the two vertical valve ports 220a, 220b. The valve ports 220a, 220b each hold a shut-off valve assembly 300 (see
[0037] In the assembly step of
[0038] In the assembly step of
[0039] Assembly of the shut-off valve assemblies 300a, 300b in each valve port 220a, 220b is also shown in
[0040] The knob 302 has a central hole 340 for receiving a fastener 339. The knob's undulating outer circumference 342 makes for easy gripping by the user to pull and turn the shut-off valve assembly 300. Indicia 343 is provided on the knob 302 that may include instructions and/or orientation markings so the user can visually determine the setting of the shut-off valve assembly 300.
[0041] The valve gear 305 includes a central large diameter portion 306 having outer teeth 308. A top end stem 350 extends upward from the central large diameter portion 306. The top end stem 350 has a threaded central bore 351 for receiving the screw 339 to couple the valve gear 305 and knob 302 together. A lower or distal portion 354 extends downward from the central portion 305. The lower portion 354 couples to the valve stem portion 304. The lower portion 354 is a largely cylindrical sidewall 355 that defines a central bore 356. The sidewall 355 also defines an annular flexure slot 357 (see
[0042] Referring now to
[0043] One set of slots 362a are guide slots for capturing two opposing deflectable fingers 358. The fingers 358 are sized and configured to be captured in the guide slots 362a so that the rotational orientation of the valve stem portion 304 with respect to the valve gear 305 and knob 302 does not change when either of the valve gear 305 or knob 302 are rotated. Additionally, when the knob 302 is pulled upward or pushed downward, the guide slots 362a and fingers 358 again prevent relative rotation of the components of the shut-off valve assembly 300.
[0044] The other set of slots 362b also serve as guide slots for capturing two opposing deflectable fingers 358. However, the detent slots 362b are shallower to normally deflect the fingers 358 radially outward. Each detent slot 362b forms an upper detent 365 and a lower detent 366. The detents 365, 366 are radially inward depressions that capture the deflectable fingers 358. When in the detents 365, 366, the fingers 358 are undeflected. By pushing and pulling the knob 302, the user can feel the fingers 358 pop in and out of the detents 365, 366 to set a desired operational position of the shut-off valve assembly 300 as described further below.
[0045] Still referring to
[0046] Referring again to
[0047] In the next assembly step of
[0048] In the next assembly step of
[0049] In the next assembly step of
[0050] In a final assembly step of
[0051] Referring now to
[0052] In the automatic mode of
[0053] The user can verify that the manifold assembly 200 is in the automatic position by pushing down on the shut-off valve assembly 300. When the knob 302 is pushed downward by the user, the valve gear 305 moves downward so that the deflectable fingers 358 come to rest in the lower detent 366. This aligns the outer teeth 308 of the valve gear 305 to engage the corresponding teeth 504 on the motor gear 506. Although downward movement of the knob 302 is limited by a top portion 205 of the manifold assembly 200, the deflectable fingers 358 of the valve gear 305 popping into the lower detent 366 on the valve stem portion 304 provide tactile feel to the user to communicate that the knob 302 is properly in the automatic mode position.
[0054] However, as shown in
[0055] To return to the automatic mode, the knob 302 is simply pushed downward so that the deflectable fingers 358 ride down the slots 362a, 362b and re-engage the lower detents 366 and, thus, the valve gear 305 lowers to become re-engaged with the motor gear 506. A sensor, such as a Hall Effect sensor, may be used as feedback, or internal sensors on the motor assembly 502 can be used to properly align and/or verify that the shut-off valve assemblies 300 are in the proper automatic mode and/or manual operation position.
[0056] When the valve assemblies 300 are inserted into the valve ports 220a, 220b of the manifold assembly 200, the manifold assembly 200 can be set to three different positions, as shown schematically in
[0057] In the bypass position, shown in
[0058] In the normal operational position, shown in
[0059] In an alternative embodiment, the manifold assembly 200 does not include detents to set the automatic and manual modes. Instead, a bias spring surrounds the top end stem 350 and is compressed between the central large diameter portion 306 and the top portion 209 of the housing 204. As a result, the spring biases the valve gear 305 downward into the automatic mode. To operate in manual mode, the user must pull up on the knob 302 to overcome the bias spring and disengage the central large diameter portion 306 from the motor assembly 502, then the knob 302 can be rotated. When the knob 302 is released, the spring force presses the valve gear 305 downward again into engagement with the motor assembly 502.
[0060] Referring now to
[0061] In the display 700, the date and time are shown in a top area 702. The upper left hand corner 704 includes a settings icon 704 for accessing a series of settings for configuration of the controller 111. The corner 704 also has a cellular connectivity icon 708 and a wireless WiFi icon 710. A title area 712 provides headline information regarding the display. In this case, the “Leak Sensor” page is shown. The display 700 also includes a home icon 714 for accessing a plurality of various pages and displays as needed to review and direct operation of the controller 111.
[0062] Another area 716 shows the status of the leak sensor monitoring, in this case as “on.” The leak sensors may be in the base 102 or at the bottom of the pressure vessel 106 (see
[0063] By using the controller 111, the user can pair a plurality of lead sensors and give each sensor a name as shown on the display 700 in area 718. Each sensor is depicted with the respective name, coloration to indicate status (e.g., blue as active and normal operation), and a battery life indication if relevant. The display 700 can change the color (e.g., red to indicate an error condition) or otherwise (e.g., flashing indicates error) indicate the leak sensor that generated the leak signal. Once the error condition is remedied, the controller touch screen can be used to select the “Reset Sensor” button 720.
[0064] Another exemplary sensor would be a RFID sensor to read a RFID tag on the replacement filter cartridges. By collecting information regarding the filter cartridge associated with the RFID tag, the controller 111 can verify a proper filter is being used as well as check inventory to prevent fraud. For example, the controller 111 can read a serial or inventory number that is checked against a master list accessed by the cloud.
[0065] Still another sensor may be a flow sensor for monitoring the amount of water having passed through the filter. Based on a predetermined threshold, such as 100,000 gallons of use, the controller 111 may provide a text reminder to the cell phone of the homeowner regarding the need to change to the filter. The controller 111 may also display a screen indicating that the remaining filter life as well as provide updates and reminders to the homeowner regarding such maintenance.
[0066] The controller 111 may communicate with an irrigation system. Thus, based on a signal from the irrigation system, the controller 111 may switch the manifold 200 into the bypass position during watering of the lawn to conserve filter life. After completion of the irrigation cycle, the controller 111 returns the manifold 200 to the normal position. Alternatively, the controller 111 may include a time clock synchronized to the irrigation system. By being synchronized with the irrigation system, the controller 111 may simply switch to the bypass position during the watering times based upon accessing the stored watering time data. Further, the controller 111 may incorporate irrigation control so that not only is the manifold 200 controlled by the controller 111, but the irrigation components as well. Such usage may be accessed via menu of the touch screen display or via a software application on a smart device such as a laptop, tablet and cell phone.
[0067] Referring now to
[0068] The bottom portion 807 of the housing 804 includes sensor retainers 834a, 834b and valve retainers 832a, 832b. The valve retainers 832a, 832b include indicia to help with proper orientation during assembly. A flat cover 839 seals the bottom portion 807 and holds the retainers 832a, 832b, 834a, 834b in place. The flat cover 839 is attached using fasteners 841. The flat cover 839 includes mounting holes 843 for attaching the mounting bracket (not shown) that secures the water filter system 100 to a wall or other support structure.
[0069] While the disclosure has been particularly shown and described with references to preferred examples thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present application as defined by the appended claims. Such variations are intended to be covered by the scope of this present application. As such, the foregoing description of examples of the present application is not intended to be limiting, the full scope rather being conveyed by the appended claims.