SYSTEMS AND METHODS FOR COLLECTING FLUID FROM A GAS STREAM
20220184636 · 2022-06-16
Inventors
Cpc classification
B03C3/88
PERFORMING OPERATIONS; TRANSPORTING
B03C3/12
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
B03C3/09
PERFORMING OPERATIONS; TRANSPORTING
B03C3/38
PERFORMING OPERATIONS; TRANSPORTING
F28C1/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B03C3/09
PERFORMING OPERATIONS; TRANSPORTING
B03C3/38
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
B03C3/88
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An example of a system for use in collecting fluid from a gas stream includes one or more collection panels and a frame for arranging the panel(s). Each of the collection panel(s) may comprise an emitter electrode assembly member, comprising one or more emitter electrodes, physically attached to an electrically insulated from a fluid collection member comprising one or more collection electrodes. The frame may be sized and shaped to be disposed near a gas outlet or a duct. An example of a method for collecting fluid from a gas stream includes providing the collection panel(s) disposed in a path of the gas stream; providing the gas stream; generating and maintaining a voltage at the one or more emitter electrodes of each of the collection panel(s); and collecting an amount of the fluid from the gas stream with the one or more collection panels.
Claims
1. A system for use in collecting fluid from a gas stream, the system comprising: a frame; one or more collection panels attached to the frame, each of the one or more collection panels comprising an emitter electrode assembly member comprising one or more emitter electrodes, and a fluid collection member comprising one or more mesh collection electrodes; and a gas outlet for the gas stream, wherein the gas stream exits to ambient from the gas outlet, wherein the frame is disposed near the gas outlet such that the one or more collection panels are disposed in a position after and over the gas outlet to collect fluid from the gas stream after the gas stream has mixed with the ambient.
2-3. (canceled)
4. The system of claim 1, wherein each of the one or more collection panels is mounted to the frame at an angle from 30 degrees to 60 degrees relative to level ground.
5-6. (canceled)
7. The system of claim 1, comprising one or more actuators for each of the one or more collection panels.
8-10. (canceled)
11. The system of claim 1, wherein the one or more collection panels are each attached to the frame at one or more connection points that comprise one or more hinges.
12. The system of claim 1, wherein the frame is disposed near the gas outlet such that the one or more collection panels are disposed near a surface of maximum fluid content of gas exiting the gas outlet.
13. The system of claim 1, wherein a position of the one or more collection panels is moveable while attached to the frame.
14-15. (canceled)
16. The system of claim 1, wherein the one or more collection panels are one or more modular collection panels that are removable from the frame.
17-18. (canceled)
19. The system of claim 1, wherein the frame comprises a gutter for each of the one or more collection panels, the gutter disposed such that when the one or more collection panels are attached to the frame, each of the one or more collection panels drain into the gutter.
20. (canceled)
21. The system of claim 1, wherein the fluid collection member comprises a collection frame attached to the one or more collection electrodes, the collection frame comprising an edge disposed at least partially around a perimeter of the one or more collection electrodes, and each of the one or more collection panels is disposed such that at least a portion of the edge is oriented at a bottom of the collection panel such that fluid drains down the edge into the gutter.
22. (canceled)
23. The system of claim 1, comprising an additional component that is a cooling mechanism disposed along a direction of gas flow in the gas stream before the one or more collection panels.
24-25. (canceled)
26. The system of claim 1, comprising an additional component that is a humidifying mechanism disposed along a direction of gas flow in the gas stream before the one or more collection panels.
27. (canceled)
28. The system of claim 1, comprising an additional component that is a particle injector disposed along a direction of gas flow in the gas stream before the one or more collection panels.
29-34. (canceled)
35. The system of claim 1, wherein each of the one or more collection panels comprises a second emitter electrode assembly member comprising one or more second emitter electrodes, wherein the fluid collection member is physically attached to and electrically insulated from the second emitter electrode assembly member, and wherein the second emitter electrode assembly member is disposed on an opposite side of the fluid collection member from the emitter electrode assembly member such that the fluid collection member is disposed at least partially between the second emitter electrode assembly member and the emitter electrode assembly member.
36. (canceled)
37. The system of claim 1, wherein the one or more collection panels are operable to maintain a voltage of at least 1 kV and no more than 500 kV at the one or more emitter electrodes.
38. The panel of claim 1, wherein the collection surface has a low contact angle hysteresis.
39. (canceled)
40. The system of claim 1, wherein the gas outlet is an air outlet of a cooling tower.
41. (canceled)
42. A method for collecting water from a gas stream, the method comprising: providing one or more collection panels disposed in a path of the gas stream after and over a gas outlet from which the gas stream exits to ambient, each of the one or more collection panels comprising: an emitter electrode assembly member comprising one or more emitter electrodes and a fluid collection member comprising one or more collection electrodes, wherein the one or more emitter electrodes are electrically insulated from the one or more collection electrodes, and wherein the one or more collection electrodes are grounded; providing the gas stream, the gas stream comprising water dispersed therein; generating and maintaining a voltage at the one or more emitter electrodes of each of the one or more collection panels; allowing ambient air to mix into the gas stream after the gas stream exits the gas outlet to ambient such that a plume forms from the water dispersed in the gas stream; and collecting an amount of the water from the plume using the one or more collection panels.
43-80. (canceled)
81. The system of claim 1, wherein the fluid is water and the one or more collection panels are disposed after and over the gas outlet such that the one or more collection panels are disposed to collect water from a plume in the gas stream.
82. The system of claim 81, wherein the plume is a naturally occurring plume.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
[0033] Drawings are presented herein for illustration purposes, not for limitation. The foregoing and other objects, aspects, features, and advantages of the disclosure will become more apparent and may be better understood by referring to the following description taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
[0051] It is contemplated that systems, apparatus, and methods of the disclosure encompass variations and adaptations developed using information from the embodiments expressly described herein. Adaptation and/or modification of the systems, apparatus, and methods described herein may be performed by those of ordinary skill in the relevant art.
[0052] Throughout the description, where apparatus and systems are described as having, including, or comprising specific components, or where processes and methods are described as having, including, or comprising specific steps, it is contemplated that, additionally, there are articles, devices, and systems according to certain embodiments of the present disclosure that consist essentially of, or consist of, the recited components, and that there are methods according to certain embodiments of the present disclosure that consist essentially of, or consist of, the recited processing steps.
[0053] It should be understood that the order of steps or order for performing certain action is immaterial so long as operability is not lost. Moreover, two or more steps or actions may be conducted simultaneously.
[0054] In this application, unless otherwise clear from context or otherwise explicitly stated, (i) the term “a” may be understood to mean “at least one”; (ii) the term “or” may be understood to mean “and/or”; (iii) the terms “comprising” and “including” may be understood to encompass itemized components or steps whether presented by themselves or together with one or more additional components or steps; (iv) the terms “about” and “approximately” may be understood to permit standard variation as would be understood by those of ordinary skill in the relevant art; and (v) where ranges are provided, endpoints are included. In certain embodiments, the term “approximately” or “about” refers to a range of values that fall within 25%, 20%, 19%, 18%, 17%, 16%, 15%, 14%, 13%, 12%, 11%, 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, or less in either direction (greater than or less than) of the stated reference value unless otherwise stated or otherwise evident from the context (except where such number would exceed 100% of a possible value).
[0055] Systems and method disclosed herein can be used for plume abatement and/or fluid collection (e.g., for recycling). Using systems and methods disclosed herein, plumes can form naturally first and then fluid can be collected from the plume, for example near (e.g., on or in) an outlet for a gas stream or a duct. A system may include one or more collection panels and a frame for attaching the one or more collection panels to arrange them near the outlet or duct. For example, a system may be designed to be disposed near vicinity of a cooling tower outlet.
[0056] A system may include one or more collection panels. In some embodiments, a collection panel includes an emitter electrode assembly member, including one or more emitter electrodes, physically attached to and electrically insulated from a fluid collection member comprising one or more collection electrodes. One or more emitter electrodes may include, for example, a needle (e.g., in an array of needles) or an electrically conductive wire. (A needle is an electrically conductive object with a small radius of curvature.) In some embodiments, an emitter electrode is a small radius of curvature point, such as a needle or pipe or rod with spikes. A small radius of curvature may be sufficient to generate electrical discharge (e.g., corona discharge). For example, an emitter electrode may be similar or identical to an emitter electrode used in an electrostatic precipitator, some of which use various types of small radius of curvature points to generate corona discharge. Emitter electrodes, such as needles, may be disposed, for example, perpendicular to or parallel to a collection surface or have a combination of orientations relative to the collection surface. During operation one or more emitter electrodes may be maintained at a high voltage, for example a voltage of at least 1 kV (e.g., at least 5 kV, at least 10 kV, at least 15 kV, at least 25 kV, at least 50 kV, or at least 75 kV) and, optionally, no more than 500 kV (e.g., no more than 250 kV, no more than 100 kV, or no more than 50 kV). One or more collection electrodes may be an electrically conductive (e.g., metallic) mesh or porous collection surface. The fluid collection member may be disposed near the emitter electrode assembly member, for example within 0.5 m of, within 0.25 m of, within 0.15 m of, or within 0.1 m of the emitter electrode assembly member. A collection panel may be flat panel, for example having a flat rectangular or triangular shape. Collection panels may be modular, for example such that they are removable and interchangeable if one were to fail. For example, one or more emitter electrodes in a collection panel may break and the collection panel can then be immediately interchanged with a functional panel, thereby allowing the old panel to be repaired (if desired/possible) and/or reducing down time (e.g., period of impaired functionality) of the overall system.
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[0058] Referring still to
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[0060] In some embodiments, methods described herein involve using a similar charging mechanism as described in relation to
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[0062] In some embodiments, the method comprises generating a corona discharge (e.g., by generating and maintaining the voltage at the one or more emitter electrodes). The amount of fluid may then be charged as (e.g., before and/or after) the amount of the fluid passes through the one or more emitter electrodes. The amount of fluid may then be deposited on the one or more collection electrodes of the one or more collection panels. In some embodiments, the method comprises forming a plurality of droplets on the one or more collection electrodes of the one or more collection panels. The droplets may coalesce on the one or more collection electrodes of each of the one or more collection panels and shed, at least in part due to gravity, from the collection panel(s). In order to remove the amount of fluid away from its origin (e.g., to avoid reinserting some fluid back into the gas stream), collected fluid may be redirected away from the collection panel(s). For example, one or more gutters may be used to direct fluid shed from one or more collection panels to a storage tank or other use (as described further in later paragraphs).
[0063] Fluid used for cooling may be, for example, water such as brackish water or seawater. Collecting fluid from a gas stream may have an added benefit of desalinizing water while also abating plume. That is, seawater may be used, for example for cooling, and pure, unsalinated water may be collected using a system described herein. In some embodiments, the system is combined with a cooling tower using seawater or other brackish water as feedwater, resulting in an ultra-low cost desalination system. A coastal power plant may use seawater in a cooling tower and an installed fluid collection system can then collect pure water coming out of the cooling tower, which can be used for domestic, industrial or agricultural needs.
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[0068] In some embodiments, insulator sheds 426 of electrically insulating member 410 are designed to have a particular radius relative to the radius of core 428 of electrically insulating member 410. The difference between these two values is known as the “shed overhang” dimension of electrically insulating member 410. Nearby sheds 426 can be spaced by a certain dimension that evenly spaces sheds 426 along core 428 of electrically insulating member 410 setting a pitch or shed separation between adjacent sheds 426. The ratio of the shed overhang to the shed pitch can then kept at or above a certain optimal ratio based on empirical data that correlates the optimal ratio as a function of the conductivity of the water electrically insulating member 410 is being sprayed with or exposed to (see
[0069] Modular collection panel 400 may be constructed to be attached to frame 450 (e.g., at the bottom of modular collection panel 400), for example using J-edge 414 as shown in
[0070] Various collection panels (e.g., modular collection panels) that can be used or adapted for use in systems and methods disclosed herein are described in U.S. Provisional Patent Application No. 62/881,691, filed on Aug. 1, 2019, the disclosure of which is incorporated by reference herein in its entirety.
[0071]
[0072] A frame that attaches one or more collection panels may be any suitable shape and size for its intended installation site. As non-limiting examples, a frame may include a dome-shaped, triangle-shaped, arch-shaped, or pyramid-shaped portion. A frame may hold one or more collection panels in a flat (e.g., horizontal or vertical) arrangement, such as in a two-dimensional array. A frame with a dome-shaped portion is shown in
[0073] In some embodiments, one or more collection panels are disposed to maximize fluid collection. For example, a plume from a cooling tower being abated is in transient state. The plume starts as saturated air at the outlet of the cooling tower, condenses as supersaturated conditions are reached, and then evaporates again when more air gets mixed in. Thus, in some embodiments, there may be only a relatively small spatial window where water droplets are in the air and collection may preferably occur there. Models have been developed to predict the surface of maximum fluid content so that collection panel(s) can be placed at the location where it can collect the most. A location (or range of locations) of a surface of maximum water content can also be determined empirically from measurements (e.g., humidity measurements) at various times (e.g., under various ambient conditions). A surface of maximum fluid content can be a planar surface or a non-planar surface (e.g., three-dimensionally rounded surface). The physical location and shape of a surface may depend on, for example, the geometry of an air outlet or duct, the amount of fluid dispersed in the gas stream, and ambient conditions such as temperature and pressure. The physical location or shape of a surface may change based on a change in wind velocity (e.g., direction and/or speed). Arranging collection panel(s) relatively far away from a surface of maximum fluid content may reduce fluid collection. Thus, in some embodiments, a the frame is disposed near a gas outlet such that one or more collection panels are disposed within 8 m (e.g., within 5 m or within 3 m) of a surface of maximum fluid content of gas exiting the gas outlet. In some embodiments, fluid collection is mostly or totally agnostic to the particular location of collection panel(s), for example where the fluid distribution throughout a gas stream is relatively uniform, such as in the middle of a duct.
[0074] In some embodiments, collection panel(s) are mounted on a motion stage so their location can be adapted, for example due to changes in a location of surface of maximum fluid content (e.g., in the case of strong winds or other ambient conditions). Referring back to
[0075] The wire and opening sizes in a mesh collection surface of a fluid collection member of a collection panel can be chosen to optimize the fluid collection/pressure drop tradeoff. Large enough openings ensure a negligible backpressure on a gas stream (e.g., at the fans of a cooling tower). A fluid collection system can still achieve very high collection efficiencies with larger meshes by tuning the electric field caused by the voltage at one or more emitter electrodes of an emitter electrode assembly member of one or more collection panels. In some embodiments, a fluid collection system includes two or more layers of collection panels (e.g., disposed sequentially with respect to a direction of gas flow in a gas stream).
[0076] In some embodiments, a cooling tower is combined with a fluid collection system where an optimization algorithm of the tower is modified to optimize for both fluid and energy consumption. Currently, the temperature of the recirculating water in cooling towers is mostly selected to optimize for energy costs (e.g., based on energy for pumping). By adding a fluid collection system, a new optimization may factor fluid in the equation and lead to more savings.
[0077] In some embodiments, the electric field between emitter electrode(s) and collection electrode(s) creates what is sometimes referred to as an “electric wind.” Moving ions in gas (e.g., air) accelerate gas molecules and create an airflow (hence “wind”). This additional gas flow in the normal direction of the gas flow can reduce the pressure drop through a collection panel (e.g., through a mesh collection surface thereof) and reduce or alleviate any impact on overall performance (e.g., of a cooling tower) that a fluid collection system may otherwise have.
[0078] In some embodiments, a fluid collection system includes one or more additional components. For example, fluid collection system 500 includes additional components 520a-b, shown in
[0079] A cooling mechanism may supply cooling, for example, through heat exchangers (e.g., external heat exchangers). In an example of a fluid collection system for a cooling tower, a cooling mechanism may be used when the ambient weather conditions are such as an additional cooling of the exiting air results in more fog production and thereby more water recovery during operation. Cooling can also be done directly on one or more collection electrodes of a collection panel, making the electrode(s) serve as both a collection site for already formed droplets and a condensation site for flowing vapor.
[0080] A humidifying mechanism may be used to promote fog production in order to improve fluid collection. In an example of a fluid collection system for a cooling tower, waste vapor from a plant cooled by the cooling tower (e.g., a power plant) can be used to humidify the tower outlet in order to encourage further fog production in order to increase fluid collection.
[0081] In some embodiments, a fluid collection system includes a particle injector. By injecting small particles that can act as condensation nuclei, a condensation rate is increased (e.g., by lowering the supersaturation needed for condensation is lowered). Using a particle injector may result in more fog formation. A particle injector may inject charged particles. A particle injector may inject particles of different sizes. For example, particles injected into a gas stream by a particle injector may have a multimodal size distribution. Particles injected by a particle injector may be pre-cooled (relative to an ambient temperature of a gas stream) before injection. Depending on the application and working conditions, these particles may or may not be filtered out after the fluid is collected at one or more collection panels, for example using an intermediate filter.
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TABLE-US-00001 TABLE 1 Basin Collected City Collected Water Water Water Basin Water Water City Water Start TDS TDS TDS Conductivity Conductivity Conductivity Date Time (mg/L) (mg/L) (mg/L) (μS/cm) (μS/cm) (μS/cm) Nov. 29, 2018 10:32 2640 404 4060 621 Nov. 29, 2018 12:15 2640 404 4060 621 Dec. 5, 2018 10:24 2600 350-400 4010 538-616 Dec. 5, 2018 11:15 2600 350-400 4010 538-616 Dec. 6, 2018 9:45 2630 463 501 4050 712 770
[0083] Collected fluid may be much purer than source fluid that is then later dispersed in a gas stream. For example, collected water can be much purer than circulating water in a cooling tower. Contamination may enter collected fluid from the presence of drift that is also collected with the distilled water in the plume. In some embodiments, collected fluid has a purity (e.g., contaminants concentration) that is at least 5× and no more than 50× higher (e.g., at least 5× and no more than 50× lower contaminants concentration) than a purity of the fluid before the fluid entered the gas stream. In the example of
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[0085] Frame 704 has a triangle-shaped portion to which modular collection panels 702 are attached at panel connection points 724. (One representative connection point is shown and labeled.) Modular collection panels 702 are disposed at an angle on frame 704, which can help with shedding fluid collected at the panels. For example, in some embodiments, collection panel(s) are disposed at an angular orientation on a frame to assist in drainage of collected fluid. Collection panel(s) may be mounted on a frame, for example, at an angle from 30 degrees to 60 degrees, such as at about 45 degrees, relative to level ground. Falling droplets may not be desirable (e.g., inside a cooling tower where they can fall on a fan), so a frame may be sized and shaped so that collection panel(s) are angled when attached, to shed water away from a gas stream. An angled orientation may be at an angle from 30 degrees to 60 degrees (e.g., about 45 degrees). A slope of collection panels may be engineered to be large enough to promote side shedding instead of collected fluid shedding directly downward. Surface properties of one or more collection electrodes (e.g., an electrically conductive mesh collection surface) can also be tuned to have a low contact angle hysteresis, thereby promoting rapid shedding and avoiding clogging. In some embodiments, a collection surface has a low contact angle hysteresis when the one or more collection panels are connected to the frame (e.g., of no more than 40 degrees difference between a receding contact angle and an advancing contact angle).
[0086] Fluid collected at collection panels 702 is directed into gutters 720 and then further directed into fluid conduit 728. In this example, each gutter 720 is common for a respective subset of modular collection panels 702. In some embodiments, a gutter is common to a subset or all of one or more collection panels. In some embodiments, each collection panel has a corresponding individual gutter.
[0087] Fluid conduit 728 may be in fluid contact with one or more collection panels 702 and, for example, one or more of a cold-water return, a hot water line, a basin of a cooling tower, and a water distribution system such that collected fluid can flow from collection panel(s) 702 through fluid conduit 728 to the return, line, basin, or system, respectively. Fluid conduit 728 may be in fluid contact with one or more collection panels 702 and, for example, a storage tank such that collected fluid can flow from collection panel(s) 702 through fluid conduit 728 to the storage tank. Fluid conduit as described in reference to
[0088] In some embodiments, for example as shown in
[0089] In some embodiments, a system comprises one or more wind breaks that are disposed above a gas outlet and below and/or along one or more collection panels. In some embodiments, the one or more wind breaks includes one or more louvers (e.g., that are angled relative to ground level, for example as shown in
[0090] In some embodiments, collected fluid can be fed into a cold-water return (e.g., of a cooling tower), a hot water line, a basin of a cooling tower, a location at a facility, or into a water distribution system (e.g., a municipal water system). This can be done by directly feeding collected amounts of fluid down toward the relevant line, or toward a separate tank, which then feeds into the desired return, line, basin, facility or system. In some embodiments, water can be used in other parts of a plant (e.g., power plant) or sold separately.
[0091] Depending on ambient conditions and quality of collected fluid, an intermediate filtering step can be used to purify collected fluid to a certain standard (e.g., a condenser coolant water quality standard), which may depend on location and facility a fluid collection system. Filtration may be preferred if a particle injector is used to enhance condensation rate of gas in a gas stream.
[0092] Collection panels may be moveable between an open state and a closed state. Collection panels may be moved between an open state and a closed state based on increase in ambient temperature and/or a decrease in concentration of the fluid in the gas stream. Actuators may be used to move collection panels from a closed state to an open state, or vice versa. Actuators may be, for example, pneumatic, hydraulic, or electrical actuators. Referring to
[0093] Collection points may include one or more hinges that facilitate rotation of collection panels (e.g., between their respective open and closed states). Each collection panel may be connected to at least one corresponding hinge. In some embodiments, a single hinge is operable to rotate a plurality of collection panels. Referring to
[0094] A pressure drop across collection panel(s) may be reduced (e.g., minimized) when collection panel(s) are in an open state. Collection panels in an open state may collect little to no fluid, but may provide improve gas flow. For example, moving collection panels to an open state may be useful at a cooling tower when there is no plume or when no pressure drop can be tolerated by the cooling tower, such as on a hot day when 100% cooling capacity is desired.
[0095] An open state and/or a closed state may be different for different collection panels in a fluid collection system. For example, in a system that includes a frame with a dome-shaped portion, the closed state for each of one or more collection panels may include a different angled orientation relative to level ground. In some embodiments, collection panels are individually moveable between their respective open and closed states (e.g., by individual actuation of respective actuators). Subsets of collection panels may be collectively, but separately moveable between open and closed states, for example by a common respective actuator for all collection panels in each subset. In some embodiments, collection panels are moveable to a number of discrete states between an open state and a closed state.
[0096] Certain embodiments of the present disclosure were described above. It is, however, expressly noted that the present disclosure is not limited to those embodiments, but rather the intention is that additions and modifications to what was expressly described in the present disclosure are also included within the scope of the disclosure. Moreover, it is to be understood that the features of the various embodiments described in the present disclosure were not mutually exclusive and can exist in various combinations and permutations, even if such combinations or permutations were not made express, without departing from the spirit and scope of the disclosure. Having described certain implementations of the fluid collection system, it will now become apparent to one of skill in the art that other implementations incorporating the concepts of the disclosure may be used. Therefore, the disclosure should not be limited to certain implementations, but rather should be limited only by the spirit and scope of the following claims.