METHODS AND SYSTEMS FOR SEALING A PREMISE-SIDE PIPE

Abstract

The present invention provides methods and systems for sealing at least one leak in at least one of at least one premise-side pipe and a premise-side pipe network, the method including passing at least one of a pig train and a sealant composition under pressure along at least one of said premises-side pipeline and at least part of said premises-side pipe network such that a portion of the sealant composition enters at least one leakage site to seal and cure the at least one leak on said premise-side.

Claims

1-24. (canceled)

25. A method for sealing at least one leak in at least one of a premise-side pipe and at premise-side pipe network, the method comprising: a. activating a pressure control system for controlling a pressure in said premises-side pipe network, the pressure control system comprising at least one flow meter configured to measure a liquid flow rate and at least one valve for controlling said pressure; and b. passing at least one gel pig and a sealant composition comprising fibers under pressure along the premise-side pipe and at least part of said premises-side pipe network such that a portion of said at least one gel pig and said sealant composition flows at said pressure and enters said at least one leakage site to seal said at least one leak.

26. A method according to claim 25, wherein said leak is in said premise-side pipe network.

27. A method according to claim 25, further comprising passing said at least gel pig and said sealant composition from a premise-side pipe into all of said premises-side pipe network.

28. A method for sealing a leak in a premise-side pipe network, the method comprising: a. activating a pressure control system for controlling a pressure in said premises-side pipe network, the pressure control system comprising at least one flow meter configured to measure a liquid flow rate and at least one valve for controlling said pressure; and b. passing at least one gel pig and a sealant composition comprising fibers under pressure along a first pipeline to said premises-side pipe network at said pressure such that a portion of said at least one of a pig train and a sealant composition enters at least a part of said premises-side pipe network to a location of said leak to seal said leak.

29. A method for sealing a leak at a leakage site in a premise-side pipe, the method comprising: a. activating a pressure control system for controlling a pressure in said premises-side pipe network, the pressure control system comprising at least one flow meter configured to measure a liquid flow rate and at least one valve for controlling said pressure; and b. passing at least one gel pig and a sealant composition comprising fibers under pressure along a premises-side pipeline such that a portion of said at least one gel pig and said sealant composition enters said premises-side pipeline from outside said premises at said pressure; and c. allowing said portion to reach said leak site and to seal said leak.

30. A method according to claim 25, wherein the premises-side pipeline and said premises-side pipe network are adapted to convey a fluid selected from the group consisting of water, gas, a heating fluid a cooling fluid and a drain pipe.

31. A method according to claim 25, wherein said at least one gel pig comprise one gel pig.

32. A method according to claim 31, wherein said at least one gel pig comprises at least two gel pigs.

33. A method according to claim 32, wherein said pig train further comprises a sealant composition.

34. A method according to claim 33, wherein said sealant composition further comprises chips.

35. A method according to claim 25, wherein said at least one gel pig and said sealant composition is at a temperature of 4-50° C.

36. A method according to claim 33, wherein said sealant composition comprises: a. a hardener; b. optionally, a resin; c. an elastic material; and d. a polycondensate material.

37. A method according to claim 36, wherein said at least one gel pig comprises: a. a cellulosic polysaccharide; and b. water.

38. A method according to claim 36, wherein said at least one gel pig further comprises boric acid.

39. A method according to claim 25, wherein said leak is selected from the group consisting of a hole, a crack, a corroded section and combinations thereof.

40. A method according to claim 39, wherein said leak loses 0.05-5000 l/hr of said fluid.

41. A method according to claim 25, further comprising sealing at least one leak in said pipeline.

42. A method according to claim 25, further comprising sealing a plurality of leaks in a plurality of pipes.

43. A method according to claim 25, wherein said pressure is in a range of 0.4-10 bar.

44. A method according to claim 25, wherein said seal is formed in less than three hours after reaching said leak.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0122] The invention will now be described in connection with certain preferred embodiments with reference to the following illustrative figures so that it may be more and fully understood.

[0123] With specific reference now to the figures in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the preferred embodiments of the present invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice.

[0124] In the drawings:

[0125] FIG. 1 is a simplified schematic diagram of a system for curing a leak in a residential pipe connected to a manifold, in accordance with an embodiment of the present invention;

[0126] FIG. 2 is simplified schematic diagram of a system for curing a leak in a residential supply pipe, in accordance with an embodiment of the present invention;

[0127] FIG. 3 is a simplified schematic diagram of a system for curing a leak in a residential water supply system, in accordance with an embodiment of the present invention;

[0128] FIG. 4 is a simplified schematic diagram of a system for curing a leak in a swimming pool water supply system, in accordance with an embodiment of the present invention; and

[0129] FIGS. 5A and 5B are simplified schematic diagrams of system for curing leaks in cold and hot water branched residential pipeline configurations, in accordance with embodiments of the present invention.

[0130] In all the figures similar reference numerals identify similar parts.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0131] In the detailed description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be understood by those skilled in the art that these are specific embodiments and that the present invention may be practiced also in different ways that embody the characterizing features of the invention as described and claimed herein.

[0132] The pigs, sealant compositions, carrier fluid compositions and chips used in the present invention may be any described in the following patents/patent applications, incorporated herein by reference:—WO2008/081441, to Perstnev et al., WO2016042541A1, WO2016098093A1, WO2016098094A1, WO2016098095A1, U.S. Pat. Nos. 9,045,648, 9,738,798B2, US20170299108A1, US20170363245A1 and US20180003330A1.

[0133] Reference is now made to FIG. 1, which is a simplified schematic diagram of a system 1100 for curing a leak 1101 in a residential pipe 1116 connected to a manifold 1110, in accordance with an embodiment of the present invention.

[0134] A sealant composition and/or pig train 1142 is introduced to a premise pipe 1146 (sometimes termed a supply pipe) via a valve or tap 1140 and specially-adapted conduit 1146, temporarily or permanently connected to the service pipe 1104. Typically, service pipe 1104, has a water meter 1106 and a valve 1108, and receives water or other fluid flow 1102 from a mains pipe (not shown). The water enters a second premise pipe 1109.

[0135] A manifold 1110 is configured to divide water or other fluid flow 1102 into a number of secondary pipes 1112, 1114, 1116, 1118 and 1120. These secondary pipes may have one or more branches 1122, 1124, 1126, 1128 and 1130, respectively. They also have one or more downstream valves 1152, 1154, 1158, and 1160, respectively for closing the flow to each of the secondary pipes. In the case illustrated, there is a leak site 1125 having leakage 1101 in pipe 1116. All of valves 1152, 1154, 1158, and 1160 are closed. The water flows out of pipe 1116 via flow 1117.

[0136] Flow 1102 is stopped by valve 1108. Thereafter, the sealant composition and/or pig train 1142, introduced via conduit 1146 and flows up pipe 1146 to manifold 1110. Since all of valves 1152, 1154, 1158, and 1160 are closed, the sealant composition and/or pig train 1142, travels up pipe 1116 to seal and cure the leakage site and stop leakage 1101. A sealant composition and/or pig train 1142 flow out of pipe 1116 at open valve (1156, not shown) and seals the leakage site.

[0137] FIG. 2 is a simplified schematic diagram of system 1280 for curing a leak site 1206 with leak fluid 1297 leaking therefrom in a premise pipe, in accordance with an embodiment of the present invention.

[0138] In this example, a sealant composition and/or pig train 1292 (similar or identical to pig train 1142 (FIG. 1) and/or 1354 (FIG. 3) is introduced to a premise pipe 1204 via a valve or tap 1296 and specially-adapted conduit 1290, temporarily or permanently connected to the premise pipe 1204.

[0139] The sealant composition and/or pig train 1292 flows in pipe 1204 to seal leak 1295 at a leakage point 1206, en passant. The sealant composition and/or pig train 1292 is recovered from system 1280 via a temporary exit conduit 1298 via an opened exit valve 1287 in a flow 1299. Typically, premise pipe 1204, has a valve 1251 further downstream which is closed during the operation to stop a flow out of the valve 1251.

[0140] The pressure of the flows in all the systems described herein, is typically controlled by an inlet pressure on the inlet flow, such as flow 1144 in FIG. 1 or the out of valve 1251 in FIG. 2, as well as the internal diameter and lengths of the various conduits and pipes, coupled with the discharge valve 1287 configuration (openness).

[0141] Turning to FIG. 3, there is seen a simplified schematic diagram of a system 1300 for curing a leak 1301 in a residential water supply 1302, in accordance with an embodiment of the present invention.

[0142] System 1300 comprises a service pipe 1310 receiving a fluid flow, such as, but not limited to water flow 1302. The service pipe comprises a connector 1304, a water/fluid meter 1306 and a valve or tap 1308. A premise pipe 1311 is in fluid connection via a manifold 1312 with a number of house pipes 1322, 1324, 1326, 1328 and 1330.

[0143] The house pipes connect the premise pipe with various utilities, such as a sink 1352, toilet 1354, bathtub 1356, bidet 1358 and washing machine 1351. These utilities should not be deemed limiting and may include any house fixture, utility, unit or machine requiring a water supply. Each of the house pipes 1322, 1324, 1326, 1328 and 1330 has one or more respective taps or valves 1332, 1334, 1336, 1338 and 1340, for switching the water supply on or off, and/or increasing reducing the water supply to that utility, respectively.

[0144] In close proximity to tap 1308, a temporary sealing conduit 1350 is connected with a valve 1352 or tap at the end thereof. A sealant composition or pig train 1354 is introduced into the system to seal a leak 1301 at a leakage site 1331 in one of the house pipes 1326. Tap or valve 1338 may be closed during the sealing cycle or opened if the leak is too small to create the necessary drive flow. After the sealing has been completed (could be more than one sealing cycle) then the remaining materials are flushed out.

[0145] FIG. 4 is a simplified schematic diagram of a system 400 for curing a leak in a swimming pool water supply system, in accordance with an embodiment of the present invention.

[0146] Pipe 406 is typically a 63 mm pipe or other. 408 is a pump which pressurizes incoming water to the pool system. The incoming water is filtered water that originates from skimmers (opposite jet nozzles) or the overflow gratings (460, 464) and goes down into the drainage system (470) to be filtered (472). Therefore, the system to be treated is part of a filtration system where the water constantly circulates. Pipe 410 is typically a 50 mm pipe or other. 401, 403 are jet nozzles. Sealing leak 420 is similar to all other cases with the exception that the nozzles are first capped to form an isolated system. The jet nozzles are fitted with nozzle caps, as are known in the art (not shown) to isolate the system.

[0147] FIGS. 5A and 5B are simplified schematic diagrams of systems 500, 550, respectively, for curing leaks in cold and hot water branched residential pipeline configurations, in accordance with embodiments of the present invention. The residential system includes a toilet 560 (with a valve 561), a hot water tank and heater 520 (with valves 581, 582), a bath (with valves 541, 542) and shower arrangement 540 (with valves 541, 542), sink arrangements 510, 550 (with valves 511, 512 and 551, 552, respectively), a washing machine 502 (with valves 591, 592), and a network of pipelines connecting cold water pipes 503, 505, 507 509, 511, 526, 534, 532, hot water pipes 504, 522, 524, 526 and sewage pipes 574, 566, 564, 562, a main stack 576 and a vent stack 530.

[0148] FIGS. 5A and 5B along the same principles as above in FIGS. 1-4, a pig train 1142 or similar is introduced into pipe 536 via a valve 537 and travels via a branch 534 to a pipe 509 via one or more branches or pipes. All branches are isolated via the valves listed hereinabove at each of the termini so that the pig train only travels to the leak 520. In some case, the terminus of the premise-side (such as a house pipe) pipe is isolated (i.e. terminated or valved off) and the sealant composition or pig train is drawn into the pipe or pipe network by virtue of the leakage flow alone. According to other embodiments, a tap is disposed at the terminus of the lateral pipe to discharge liquid thus compensating for cases where the leakage flow alone is small.

[0149] Turning to FIG. 5B, a pig train 1142 or similar is introduced into pipe 524 via a valve 583 and travels via a branch to pipe 504 via two branches of pipes. All branches are isolated via taps/valves at each of the termini so that the pig train only travels to the leakage flow 501. In some case, the terminus of 504 is isolated (i.e. terminated or valved off) and the sealant composition or pig train is drawn into pipe 504 by virtue of the leakage flow 501 alone and finally seals said leakage flow. According to other embodiments, the tap/valve 592 at a terminus 599 of pipe 504 to discharge liquid thus compensating for cases where the leakage flow 501 alone is small.

[0150] The leak 520 in the cold water system (FIG. 5A) and/or leak 501 in the hot water system (FIG. 5B) is thus sealed and cured by the methods of the present invention.

[0151] It should be understood that FIGS. 1-5B are exemplary and are intended to illustrate the methods of the present invention, which enable sealing and curing of many different types of leaks in premise-side pipe and/or pipe network leaks. This includes all types of pipeline topologies such as, but not limited to a star topology, a branch topology, a mixed topology and combinations thereof.

[0152] By premise, premise-side, premise-side network or house pipe is meant any pipe within/on a premises, of various types of connections and orientations and any topology such as star or branch topologies, but not limited thereto.

[0153] Application 1

[0154] Repair method “inside” premise pipes.

[0155] The present invention relates to a process for repairing pipes, tubing from the “inside”, in particular, to methods of repairing premise pipes.

[0156] In accordance with this method, repair materials (such as sealant compositions and/or a pig train) are fed into the premise network and/or premise pipes. The repair materials, such as a pig train and/or sealant compositions, are fed under pressure into and at a constant speed along the premise pipes. Upon arriving at a junction or branch the repair material will advance only up to the area of the leak and then when arriving at the said area, seals the leak from a hole/crack, where it then hardens, leading to the curing of the premise-side pipe and/or pipe-network. This eliminates or significantly reduces leakage from the premise-side pipe/network. Some aspects of the present invention provide novel methods and systems for increased reliability in the sealing of leakages in premise-side leaks.

[0157] At the same time, it is assumed to simplify the process of repair of such pipes and avoiding the need to excavate, avoiding tearing out concrete, walls, ceilings and the like.

[0158] This goal is achieved by the fact that the repair material is fed directly into the premise pipe. The remaining material from the repair is extracted at the terminus and the pipe is later flushed out to get rid of any remaining materials and to achieve the necessary water quality level form potable water.

[0159] Another non-limiting example of sealant composition 108 is: [0160] a) plant fibers of different sizes; [0161] b) silica; [0162] c) at least one sealant composition; and [0163] d) water or a carrier fluid.

[0164] Another non-limiting example of composition 108 is: [0165] a) hemp plant fibers of different sizes; [0166] b) at least one sealant composition; [0167] c) silica; and [0168] d) water or a carrier fluid.

[0169] Typically, fibers are used in compositions for building purposes. Some fibers are in the form of a yarn, that is, a continuous often-plied strand composed of either natural or man-made fibers or filaments.

[0170] In one non-limiting example, hemp yarn has a size of Nm 10 (Nm 10 yarn=10,000 meters per kilogram, or about 4,960 yards per pound) from single to multiple plies of 2, 3, 5, 6 and 12 in either natural or bleached (using peroxide) Made from earth-friendly wet spun hemp, these yarns are smooth and durable The yarns may be provided on spools or in packages and may be single-ply, 2-ply, 3-ply, 6-ply and 12-ply or combinations thereof.

[0171] The pigs, sealant compositions, carrier fluid compositions and chips used in the present invention may be any described in the following patents/patent applications, incorporated herein by reference:—WO2008/081441, to Perstnev et al., WO2016042541A1, WO2016098093A1, WO2016098094A1, WO2016098095A1, U.S. Pat. No. 9,045,648, 9,738,798B2, US20170299108A1, US20170363245A1 and US20180003330A1.

[0172] The references cited herein teach many principles that are applicable to the present invention. Therefore the full contents of these publications are incorporated by reference herein where appropriate for teachings of additional or alternative details, features and/or technical background.

[0173] It is to be understood that the invention is not limited in its application to the details set forth in the description contained herein or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Those skilled in the art will readily appreciate that various modifications and changes can be applied to the embodiments of the invention as hereinbefore described without departing from its scope, defined in and by the appended claims.

REFERENCES

[0174] Bogoeva-Gaceva, G., Avella, M., Malinconico, M., Buzarovska, A., Grozdanov, A., Gentile, G., & Errico, M. E. (2007). Natural fiber eco-composites. Polymer composites, 28(1), 98-107. [0175] Célino, A., Fréour, S., Jacquemin, F., & Casari, P. (2014). The hygroscopic behavior of plant fibers: A review. Frontiers in chemistry, 1, 43. [0176] Mwaikambo, L. Y., & Ansell, M. P. (2002). Chemical modification of hemp, sisal, jute, and kapok fibers by alkalization. Journal of applied polymer science, 84(12), 2222-2234. [0177] Wang, B., Sain, M., & Oksman, K. (2007). Study of structural morphology of hemp fiber from the micro to the nanoscale. Applied Composite Materials, 14(2), 89.