Flywheel assembly
11293517 · 2022-04-05
Assignee
Inventors
Cpc classification
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16F15/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60L50/30
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T74/2119
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16F15/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/00
ELECTRICITY
B60L50/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A flywheel assembly 10 comprises at least one flywheel mass support 14 that has a shaft 19 that extends along a rotational axis 18 about which the support 14 can rotate in use and a flywheel mass 12. The support 14 comprises a plurality of openings 24 that are each offset from the rotational axis 18. The flywheel mass 12 comprises a plurality of openings 16 that are each arranged to align with a corresponding opening in the support. The flywheel mass 12 is coupled to the support 14 so that the mass 12 can rotate with the support 14 in use. The flywheel mass 12 comprises a plurality of generally planar flywheel mass elements sandwiched together to form a stack of elements by fixing elements 23 that extend through the aligned openings in the mass elements and the support 14.
Claims
1. A flywheel assembly comprising: at least one flywheel mass support having a shaft that extends along a rotational axis about which the at least one flywheel mass support is rotatable, the at least one flywheel mass support comprising a first plurality of openings, each one of the first plurality of openings being offset from said rotational axis, a flywheel mass comprising a plurality of generally planar flywheel mass elements sandwiched together to form a stack of flywheel mass elements, each one of the plurality of flywheel mass elements comprising a second plurality of openings that align with the second plurality of openings in adjacent ones of the plurality of flywheel mass elements in the stack of flywheel mass elements, each one of the second plurality of openings being arranged to align with a corresponding one of the first plurality of openings of the at least one flywheel mass support; and a plurality of couplings configured for coupling said flywheel mass to the at least one flywheel mass support so that the flywheel mass is rotatable with the at least one flywheel mass support, said plurality of couplings being configured to extend through the aligned first plurality of openings in the at least one flywheel mass support and second plurality of openings in said flywheel mass elements, wherein the plurality of flywheel mass elements is coupled together and aligned with one another to form said flywheel mass solely by means of the plurality of couplings that extend through the aligned second plurality of openings in said flywheel mass elements and first plurality of openings in the at least one flywheel mass support, wherein each opening of the first plurality of openings in the at least one flywheel mass support and/or each opening of the second plurality of openings in said flywheel mass elements is elliptical.
2. The flywheel assembly according to claim 1, wherein said plurality of couplings comprise a plurality of fixing members, each one of the plurality of fixing members configured to extend through an aligned set of openings of the second plurality of openings defined by the flywheel mass elements.
3. The flywheel assembly according to claim 1, wherein the at least one flywheel mass support comprises a plate in which said first plurality of openings is provided and from which said shaft extends.
4. The flywheel assembly according to claim 3, wherein said plate and said shaft comprise a single component, or two separate components that are fixedly coupled one to the other.
5. The flywheel assembly according to claim 1, wherein the at least one flywheel mass support is fixed to the flywheel mass only by means of the plurality of couplings that extend through the at least one flywheel mass support and the flywheel mass.
6. The flywheel assembly according to claim 1, wherein the at least one flywheel mass support comprises a first flywheel mass support and a second flywheel mass support and the shaft comprises a first shaft and second shaft, the first flywheel mass support comprising a first plate from which the first shaft extends and the second flywheel mass support comprising a second plate from which the second shaft extends, said flywheel mass being sandwiched between the first plate and the second plate so that the first shaft and the second shaft are aligned with one another and extend along the same rotational axis so as to form the shaft.
7. The flywheel assembly according to claim 1, wherein the at least one flywheel mass support comprises a support body, said support body having a recess surrounding each one of said first plurality of openings so that each one of the plurality of couplings does not project from the support body of the at least one flywheel mass support when the plurality of couplings couple the at least one flywheel mass support to the flywheel mass.
8. A flywheel assembly comprising: at least one flywheel mass support having a shaft that extends along a rotational axis about which the at least one flywheel mass support is rotatable, the at least one flywheel mass support comprising a first plurality of openings, each one of the first plurality of openings being offset from said rotational axis, a flywheel mass comprising a plurality of generally planar flywheel mass elements sandwiched together to form a stack of flywheel mass elements, each one of the plurality of flywheel mass elements comprising a second plurality of openings that align with the second plurality of openings in adjacent ones of the plurality of flywheel mass elements in the stack of flywheel mass elements, each one of the second plurality of openings being arranged to align with a corresponding one of the first plurality of openings of the at least one flywheel mass support; and a plurality of couplings configured for coupling said flywheel mass to the at least one flywheel mass support so that the flywheel mass is rotatable with the at least one flywheel mass support, said plurality of couplings being configured to extend through the aligned first plurality of openings in the at least one flywheel mass support and second plurality of openings in said flywheel mass elements, wherein the plurality of flywheel mass elements is coupled together and aligned with one another to form said flywheel mass solely by means of the plurality of couplings that extend through the aligned second plurality of openings in said flywheel mass elements and first plurality of openings in the at least one flywheel mass support, wherein each opening of the first plurality of openings in the at least one flywheel mass support and/or each opening of the second plurality of openings in said flywheel mass elements is non-circular and wherein each opening of the second plurality of openings in said flywheel mass elements and each opening of the first plurality of openings in the at least one flywheel mass support have the same shape.
9. A flywheel assembly comprising: a first flywheel mass support comprising a first plate and a first shaft that extends from the first plate along a first rotational axis about which the first flywheel mass support can rotate in use, the first flywheel mass support comprising a first plurality of openings, each one of the first plurality of openings being offset from said first rotational axis; a second flywheel mass support comprising a second plate and a second shaft that extends from the second plate along a second rotational axis about which the second flywheel mass support can rotate in use, the second flywheel mass support comprising a second plurality of openings, each one of said second plurality of openings being offset from said second rotational axis; a flywheel mass comprising a plurality of generally planar flywheel mass elements sandwiched together to form a stack of flywheel mass elements, each one of said plurality of mass element comprising a third plurality of openings that align with the third plurality of openings in adjacent ones of the plurality of flywheel mass elements in the stack of flywheel mass elements, each one of the third plurality of openings arranged to align with corresponding ones of the first plurality of openings of the first flywheel mass support and the second plurality of openings of the second flywheel mass support; and a plurality of fixing elements, said plurality of fixing elements being configured to couple said flywheel mass to the first flywheel mass support and the second flywheel mass support so that the mass is sandwiched between the first plate and the second plate and so that the first shaft and the second shaft extend in opposite directions along a same rotational axis, said plurality of fixing elements being configured to extend through the aligned first plurality of openings in the first flywheel mass support, through the third plurality of openings in the flywheel mass, and through the second plurality of openings in the second flywheel mass support; wherein the plurality of flywheel mass elements being coupled together and aligned with one another to form said flywheel mass solely by means of the plurality of fixing elements that extend through the aligned third plurality of openings in said flywheel mass elements and the first plurality of openings in the first flywheel mass support and the second plurality of openings in the second flywheel mass support, wherein each opening of the first plurality of openings in the first flywheel mass support, each opening of the second plurality of openings in the second flywheel mass support, and/or each opening of the third plurality of openings in said flywheel mass elements is elliptical.
10. A flywheel assembly comprising: a first flywheel mass support comprising a first plate and a first shaft that extends from the first plate along a first rotational axis about which the first flywheel mass support can rotate in use, the first flywheel mass support comprising a first plurality of openings, each one of the first plurality of openings being radially offset from said first rotational axis; a second flywheel mass support comprising a second plate and a second shaft that extends from the second plate along a second rotational axis about which the second flywheel mass support can rotate in use, the second flywheel mass support comprising a second plurality of openings, each one of said second plurality of openings being radially offset from said second rotational axis; a flywheel mass comprising a plurality of generally planar flywheel mass elements sandwiched together to form a stack of flywheel mass elements, each one of said plurality of flywheel mass element comprising a third plurality of openings that align with the third plurality of openings in adjacent ones of the plurality of flywheel mass elements in the stack of flywheel mass elements, each one of said third plurality of openings arranged to align with corresponding ones of the first plurality of openings of the first flywheel mass support and the second plurality of openings of the second flywheel mass support, wherein each opening of the third plurality of openings in said flywheel mass elements and each opening of the first plurality of openings in the first flywheel mass support have the same shape; a plurality of fixing elements, said plurality of fixing elements being configured to couple said flywheel mass to the first flywheel mass support and the second flywheel mass support so that the mass is sandwiched between the first plate and the second plate and so that the first shaft and the second shaft extend in opposite directions along a same rotational axis, said plurality of fixing elements being configured to extend through the aligned first plurality of openings in the first flywheel mass support, through the third plurality of openings in the flywheel mass elements, and through the second plurality of openings in the second flywheel mass support; wherein the plurality of flywheel mass elements is coupled together and aligned with one another to form said flywheel mass solely by means of the plurality of fixing elements that extend through the aligned third plurality of openings in said flywheel mass elements and the first plurality of openings in the first flywheel mass support and the second plurality of openings in the second flywheel mass support; and said stack of flywheel mass elements cooperating so that at least one of the third plurality of openings in said flywheel mass elements comprises a primary region and an auxiliary region that have different cross-sectional shapes and center points that are equidistant from said rotational axis, said primary region comprising a part-circle having a first diameter, and said auxiliary region comprising a part circle having a second diameter different to said first diameter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various aspects of the teachings of the present invention, and arrangements embodying those teachings, will hereafter be described by way of illustrative example with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
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(19) Looking at
(20) As shown in
(21) The flywheel assembly 10 is formed by abutting one plate 20 against an upper surface 13 of the flywheel mass 12 and another plate 20 against a lower surface 15 of the flywheel mass 12. The holes 22 defined by the plates 20 are then aligned with the holes 16 in the flywheel mass 12 before the plates 20 are secured to the flywheel mass 12 by inserting a suitable fixing element 23 (such as a bolt, pin, rod or stub shaft) through the aligned holes 16, 22, and securing the fixing element in place so that the plates are tightly coupled to the flywheel element 12. Once assembled the flywheel assembly 10 can then be rotated about its rotational axis 18 to store kinetic energy. In
(22) As will be appreciated, in this arrangement the plate(s) are coupled to the mass solely by means of the fixing elements that extend through the plate(s) and the mass, rather than being bolted to the mass (as in the aforementioned Mitsubishi arrangement). This arrangement is advantageous as it avoids the potential for stress-induced failure at the holes drilled into the mass (which holes engage with the bolts to hold the mass to the support).
(23) In one arrangement the flywheel mass 12 includes one pair of holes 16. In this arrangement the holes are (at least roughly) equidistant from, and linearly aligned with respect to, the rotational axis 18. In another arrangement the flywheel mass 12 also defines one or more additional holes 16, each such hole being located the same distance away from the rotational axis 18. For example, in the particular arrangement shown in
(24) The holes 16 in the flywheel mass 12 (and plate 20) may, in one envisaged implementation, be circular in shape. In another arrangement, one or more such holes may instead be non-circular, and optionally be made up of a plurality of regions. For example, the hole shown in
(25) Referring now to
(26) In one envisaged implementation the plates and the flywheel mass have holes that are the same shape. It will be appreciated, however, that this is not essential and that it will suffice if the plates and flywheel mass have holes that complement each other. For example, in one envisaged arrangement the mass may have a plurality of through holes of the type depicted in
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(31) As shown in
(32) In another envisaged arrangement (depicted schematically in
(33) An advantage of this arrangement is that a flywheel consisting of a set of flywheel elements (which release less energy in the event of a flywheel element fracture than a flywheel made from a single mass) can be operated at the same speed as a disc without apertures. This reduces the weight and cost of the containment system which is required to reduce the likelihood of mass parts being ejected in the event of a flywheel mass failure. Additionally, the cost of manufacture and assembly of such a design is further reduced since the flywheel elements are generally planar and can therefore be stamped (or otherwise formed) from sheet metal material with little additional processing to form the majority of the flywheel assembly. This makes such a flywheel design attractive for use in automotive energy recovery systems and ground based power applications particularly as an alternative to composites structures. The resulting flywheel also operates at a lower peripheral speed than a composite flywheel for a given amount of energy stored, and hence windage losses are reduced.
(34) In the case of application of this invention to developing countries as a means of ground power storage, one advantage of this arrangement is that if one or more elements should be damaged, then only those elements need to be replaced. Assembly and repair of this design therefore simpler than other designs and can be done in workshops with more limited specialist equipment.
(35) Various ways of using a fixing element 23 to secure a plate 20 and one or more flywheel elements 12 together are shown in
(36) Referring now
(37) Referring now to
(38) The discs 12 that make up the flywheel mass and the plates 20 are clamped together by bolts 42, 44 prior to operation of the flywheel assembly 40, and as before the plates 20 function to connect the flywheel mass to the shafts 19. The plates 20 can be of a more complex design than the flywheel discs since only two plates are required in this embodiment. The plates are configured to reduce stresses in the flywheel mass and also to support the bolts 42, 44.
(39) In one envisaged arrangement, the bolts 42, 44 each consist of two countersunk machine screws 46 that are internally threaded, and with which an outwardly threaded rod 48 may be engaged. By providing internally threaded screws, the discs of the flywheel mass locate on the relatively smooth outside surface of the machine screws thereby avoiding locating on external threads which would be inaccurate. In a preferred arrangement a small gap 50 exists between the screws 46, so that the middle disc of the flywheel mass is still located without losing the clamping force provided by the bolts 42, 44.
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(43) It will be appreciated that whilst various aspects and embodiments of the present invention have heretofore been described, the scope of the present invention is not limited to the particular arrangements set out herein and instead extends to encompass all arrangements, and modifications and alterations thereto, which fall within the scope of the appended claims.
(44) For example, in one envisaged arrangement one or more shafts 19 may be secured directly to the flywheel element 20 in
(45) In another envisaged arrangement, the flywheel mass need not necessarily be sandwiched between a pair of supports but could instead be coupled to a single support. For example, if the support were to be vertically orientated (so that the flywheel mass rotates around a vertical axis), a second support plate may be unnecessary. A second support may also be unnecessary if means, other than a second support, are provided to levitate the flywheel mass. For example, the flywheel mass may comprise one or more magnets, and a housing within which the flywheel mass rotates may comprise a further magnet, the magnet on the housing and the magnet(s) on the flywheel mass being arranged so that like poles face one another.
(46) It should also be noted that whilst the accompanying claims set out particular combinations of features described herein, the scope of the present invention is not limited to the particular combinations hereafter claimed, but instead extends to encompass any combination of features herein disclosed.