SAW GEAR SET
20220104831 · 2022-04-07
Inventors
- Nils Schmuckli (Sissach, CH)
- Stefan Gisler (Wallbach, CH)
- Markus Hermann (Laupersdorf, CH)
- Robert Goossen (Niederdorf, CH)
- Martin Muench (Liestal, CH)
Cpc classification
A61B17/144
HUMAN NECESSITIES
A61B17/42
HUMAN NECESSITIES
B27B19/006
PERFORMING OPERATIONS; TRANSPORTING
A61B17/142
HUMAN NECESSITIES
International classification
Abstract
A saw gear set comprising a set of saw blades and a saw drive (1), wherein each saw blade of the set is configured to be coupled to the saw drive (1) by means of a coupling mechanism (100), which coupling mechanism (100) is configured to transmit a driving force of the saw drive (1) to the saw blade in a force transmission point, for oscillating the saw blade around a pivot axis (300). Each saw blade of the set is configured to be pivotably borne around the pivot axis (300). In operation, an oscillation angle (α) around the pivot axis (300) is different for each saw blade of the set depending on a pivot distance between the pivot axis (300) and the force transmission point which varies for each saw blade of the set.
Claims
1. A saw gear set comprising a set of saw blades, a saw drive, wherein each saw blade of the set is configured to be coupled to the saw drive by means of a coupling mechanism, which coupling mechanism is configured to transmit a driving force of the saw drive to the saw blade in a force transmission point, for oscillating the saw blade around a pivot axis, wherein each saw blade of the set is configured to be pivotably borne around the pivot axis, wherein in operation, an oscillation angle (α) around the pivot axis is different for each saw blade of the set depending on a pivot distance between the pivot axis and the force transmission point which varies for each saw blade of the set.
2. A saw gear set according to claim 1, wherein the coupling mechanism comprises an outer contour, in particular a circular section, of the saw blade mating a saw blade guide of the saw drive.
3. A saw gear set according to claim 1, wherein the coupling mechanism comprises a drive pin mating a slot.
4. A saw gear set according to claim 1, wherein the driving force is a rotational force acting on the saw blade, resulting in the saw blade oscillating around the pivot axis, preferably within 1°-10°, which driving force is translated into a rotation of a distal end of the saw blade around its pivot axis.
5. A saw gear set according to claim 1, wherein the driving force is a translational force acting on the saw blade in a direction which is perpendicular to a longitudinal axis from a proximal end to a distal end of the saw blade and perpendicular to the pivot axis, which driving force is translated into a rotation of the distal end of the saw blade around its pivot axis.
6. A saw gear set according to claim 1 comprising a first saw blade of the set with a first pivot axis in a first position having a first pivot distance to obtain a first oscillation angle (α′), and a second saw blade of the set with a second pivot axis in a second position having a second pivot distance to obtain a second oscillation angle (α″).
7. A saw gear set according to claim 3, with the saw drive comprising a first and a second drive pin, wherein a first saw blade of the set comprises a first slot arrangement with a first portion and a second portion, which first slot arrangement encloses the first and the second drive pin, wherein the first drive pin interlocks with the first portion of the first slot arrangement, for transmitting the driving force of the saw drive to the first saw blade in a first force transmission point to obtain a first oscillation angle (α′), wherein a second saw blade of the set comprises a second slot arrangement with a third portion and a fourth portion, which second slot arrangement encloses the first and the second drive pin, wherein the second drive pin interlocks with the fourth portion of the second slot arrangement, for transmitting the driving force of the saw drive to the second saw blade in a second force transmission point to obtain a second oscillation angle (α″).
8. A saw gear set according to claim 7, wherein a cross-section area of the first portion of the first slot arrangement is smaller than the cross-section area of the second portion of the first slot arrangement, and/or wherein a cross-section area of the third portion of the second slot arrangement is larger than the cross-section area of the fourth portion of the second slot arrangement.
9. A saw gear set according to claim 7, wherein in response to applying the driving force in a first force transmission point, the second drive pin freely oscillates within the second portion of the first slot arrangement, and/or wherein in response to applying the driving force in a second force transmission point, the first drive pin freely oscillates within the third portion of the second slot arrangement.
10. A saw gear set according to claim 3, wherein the driving force is a translational force, preferably oscillating within a distance of 1-10 mm, acting on the saw blade in a direction parallel to a longitudinal axis from a proximal end to a distal end of the saw blade which driving force is translated into a rotation of the distal end of the saw blade around its pivot axis.
11. A saw gear set according to claim 10, wherein each saw blade of the set comprises a slot in form of a recess, in particular a longitudinal recess, wherein a first angle (β′) between a longitudinal axis of a first recess and the longitudinal axis of a first saw blade of the set defines a first force transmission point, to obtain a first oscillation angle (α′) around the pivot axis, and wherein a second angle (β″) between a longitudinal axis of a second recess and the longitudinal axis of a second saw blade of the set defines a second force transmission point, to obtain a second oscillation angle (α′) around the pivot axis.
12. A saw gear set according to claim 10, wherein the slot is a curved recess, wherein a radius of the curved slot defines the force transmission point, to obtain the oscillation angle (α) around the pivot axis.
13. A saw gear set according to claim 3, wherein the saw drive comprises the slot, wherein a first saw blade of the set comprises a first drive pin positioned at a first pivot distance from the pivot axis to obtain a first oscillation angle (α′), wherein a second saw blade of the set comprises a second drive pin positioned at a second pivot distance from the pivot axis to obtain a second oscillation angle (α″).
14. A set of saw blades, wherein each saw blade is couplable to a saw drive by means of a coupling mechanism, in particular by a drive pin mating a slot, for transmitting a driving force from the saw drive to the blade in a force transmission point, wherein each saw blade is pivotable mountable around a pivot axis, wherein in operation, an oscillation angle (α) around the pivot axis is different for each saw blade of the set depending on a pivot distance between the pivot axis and the force transmission point which varies for each saw blade of the set.
15. A set of saw blades according to claim 14, comprising a first saw blade of the set with a first pivot axis in a first position for obtaining a first pivot distance, for obtaining a first oscillation angle (α′), and a second saw blade of the set with a second pivot axis in a second position for obtaining a second pivot distance, for obtaining a second oscillation angle (α″).
16. A set of saw blades according to claim 14, wherein a first saw blade of the set comprises a first slot arrangement with a first and a second portion for enclosing a first and a second drive pin of a saw drive, wherein the first portion is configured to interlock with the first drive pin of the saw drive, for transmitting the driving force of the saw drive to the first saw blade in a first force transmission point for obtaining a first oscillation angle (α′), wherein a second saw blade of the set comprises a second slot arrangement with a third and a fourth portion for enclosing the first and the second drive pin of the saw drive, wherein the fourth portion is configured to interlock with the second drive pin of the saw drive, for transmitting the driving force of the saw drive to the second saw blade in a second force transmission point for obtaining a second oscillation angle (α″).
17. A set of saw blades according to claim 16, wherein for the first saw blade, the first portion has a smaller cross-sectional area than the second portion, which first and second portion are preferably rectangular, wherein for the second saw blade, the third portion has a larger cross-sectional area than the fourth portion, which third and fourth portion are preferably rectangular.
18. A set of saw blades according to claim 14, wherein each saw blade comprises a slot for converting a translational driving force parallel to a longitudinal axis from a proximal end to a distal end of the saw blade into a rotation around the pivot axis.
19. A set of saw blades according to claim 18, with the slot in form of a recess, in particular a longitudinal recess, wherein a first angle (β′), of preferably below 20°, between a longitudinal axis of a first recess and the longitudinal axis of a first saw blade of the set defines a first force transmission point, to obtain a first oscillation angle (α′) around the pivot axis, and wherein a second angle (β″), of preferably below 45° between a longitudinal axis of a second recess and the longitudinal axis of a second saw blade of the set defines a second force transmission point, to obtain a second oscillation angle (α) around the pivot axis.
20. A set of saw blades according to claim 18 wherein the slot is a curved recess, wherein a radius of the slot defines the force transmission point, to obtain the oscillation angle around the pivot axis.
21. A set of saw blades according to claim 14, wherein a first saw blade of the set comprises a first drive pin in a first position, for coupling to a mating slot the saw drive, wherein a second saw blade of the set comprises a second drive pin in a second position, for coupling to the mating slot of the saw drive, wherein the pivot distance of the first saw blade is longer than the pivot distance of the second saw blade.
22. A set of saw blades according to claim 14, wherein each saw blade of the set is couplable to the saw drive by means of a coupling mechanism comprising an outer contour, in particular a circular section, for mating a saw blade guide of the saw drive.
23 to 33. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The invention will be better understood and objects other than those set forth above will become apparent from the following detailed description thereof. Such description makes reference to the annexed drawings, wherein:
[0048]
[0049]
[0050]
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[0055]
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MODES FOR CARRYING OUT THE INVENTION
[0059] Preferred embodiments of the set of saw blades are shown in
[0060] A preferred coupling mechanism 100 comprises a drive pin 4 mating a slot 5.
[0061] A further preferred coupling mechanism 100 comprises outer contour 44, in particular a circular section, in the saw blade mating a saw blade guide 55 of the saw drive 1 as shown in
[0062] Each of the saw blades of the sets of the embodiments of the invention can be configured to be couplable to the saw drive 1 by either the coupling mechanism 100 comprising the drive pin 4 and the mating slot 5 or by the coupling mechanism comprising the outer contour 44 of a saw blade mating the saw blade guide 55 of the saw drive.
[0063] In addition, each saw blade of the set is pivotable mountable around a pivot axis 300.
[0064] In operation, an oscillation angle α around the pivot axis 300 is different for each saw blade of the set depending on a pivot distance between the pivot axis 300 and the force transmission point which varies for each saw blade of the set.
[0065] Preferably, the saw blades shown in the preferred embodiments of the figures have each a longitudinal axis 200 from a proximal end 21 to a distal end 22 of the blade. The proximal end 21 of each saw blade is preferably directed towards the saw drive 1 and the distal end 22 is directed away from the saw drive 1, preferably having the form of a serrated blade for sawing.
[0066] Preferably, the saw blades of the set are made of a material from the list of steel, spring steel and/or stainless steel.
[0067] A set of saw blades can comprise only one saw blade. Preferably, a set of saw blades comprises at least two saw blades with different pivot distances.
[0068] Preferably, each
[0069] Preferred embodiments of the saw drive 1 are shown in
[0070] Preferably, the saw drive provides an oscillation center, for example a suspension or a clamp at the position of the pivot axis, to pivotably bear the saw blade around the pivot axis.
[0071] Preferably, the saw blade can be pivotably fastened to the saw drive at the position of the oscillation center.
[0072]
[0073] The saw blades 2′, 2″ of the set comprise a slot 5 mating a pin 4 of the saw drive 1, for coupling each saw blade 2′, 2″ of the set to the saw drive 1. Even though the drive pin 4 is pictured in
[0074] The first saw blade 2′ has a first pivot axis 301 in a first position having a first pivot distance d1 to obtain a first oscillation angle α′. Preferably, if the first saw blade 2′ is mounted to the saw drive 1, the first position of the first pivot axis 301 is aligned with a first oscillation center 71 of the saw drive 1, to pivotably bear the first saw blade 2′ in regard of the saw drive 1.
[0075] The second saw blade 2″ has a second pivot axis 302 in a second position having a second pivot distance d3 to obtain a second oscillation angle α″. Preferably, if the second saw blade 2′ is mounted to the saw drive 1, the second position of the second pivot axis 302 is aligned with a second oscillation center 72 of the saw drive, to pivotably bear the second saw blade 2′ in regard of the saw drive 1.
[0076] The first saw blade 2′ and the second saw blade 2″ vary in their pivot distances d1 and d3 which are of different length. Preferably, the first pivot distance d1 is of greater length than the second pivot distance d3. Therefore, the first oscillation angle α′ is smaller than the second oscillation angle α″ and therefore the distal 22 end of the first saw blade 2′ oscillates over a smaller arc length than the distal end 22 of the second saw blade 2″.
[0077] A preferred saw drive 1 provides a first oscillation center 71 in the first position for pivotably bear the first saw blade 2′ around the first pivot axis 301 and a second oscillation center 72 in the second position for pivotably bear the second saw blade 2″ around the second pivot axis 302.
[0078] Therefore, the first saw blade 2′ preferably comprises a first recess 61 in the second position, for exempting the second oscillation center 72 of the saw gear 1. Due to the presence of the second oscillation center 72, the first saw blade 2′ comprises the first recess 61 in the second position of the second pivot axis 302, which recess is large enough to enclose the second oscillation center 72 such that the first saw blade 2′ is not obstructed by the second oscillation center 72 in its oscillation around the first pivot axis 301 in the first oscillation center 71.
[0079] The second saw blade 2″ preferably comprises a second recess 62 in the second position, for exempting the first oscillation center 71 of the saw gear 1.
[0080] Due to the presence of the first oscillation center 71, the second saw blade 2″ comprises the second recess 62 in the first position of the first pivot axis 301, which recess is large enough to enclose the first oscillation center 71 such that the second saw blade 2″ is not obstructed by the first oscillation center 71 in its oscillation around the second pivot axis 302 in the second oscillation center 72.
[0081]
[0082] In
[0083] The first saw blade 2′ is configured to be pivotably borne around a first pivot axis 301 in the first oscillation center 71 of the saw drive.
[0084] Due to the presence of the second oscillation center 72, the first saw blade 2′ comprises the first recess 61 in the second position of the second pivot axis 302, which recess is large enough to enclose the second oscillation center 72 such that the first saw blade 2′ is not obstructed by the second oscillation center 72 in its oscillation around the first pivot axis 301 in the first oscillation center 71.
[0085]
[0086]
[0087] The first saw blade 2′ as shown in
[0088] The first portion 51 and the second portion 52 have each the form of a squared portion which are in connection with each other. Preferably, the cross section area of the second portion 52 is twice the cross section area of the first portion 51, very preferably three times the cross section area of the first portion 51.
[0089] The second saw blade 2″ as shown in
[0090] The third portion 53 and the fourth portion 54 have each the form of a squared portion which are in connection with each other. Preferably, the cross section area of the third portion 53 is twice the cross section area of the fourth portion 54, very preferably three times the cross section area of the fourth portion 54.
[0091] Even though the first and the second drive pins 41, 42 are pictured in
[0092] The saw drive 1 of the embodiment shown in
[0093]
[0094] As shown in
[0095] The first saw blade 2′ is configured to be pivotably borne around a pivot axis 300 in the oscillation center 7 of the saw drive 1. Preferably, the oscillation center 7 of the saw drive is at the same position for all the saw blades of the set. Therefore, the oscillation angle of each saw blade of the set varies preferably by solely adjusting the first 51, second 52, third 53, and fourth 54 portion of the respective slot.
[0096]
[0097] The force transmission point between the first drive pin 41 and the first portion 51 is the point, where the pin 41 transmits a driving force to the slot 5 in a first portion 51 thereof and therefore to the first saw blade 2′. The driving force acts as a rotational force on the first 41 and the second 42 drive pin, such that the first drive pin 41, which is interlocked with the first portion 51 of the slot, transmits the rotational force to the first saw blade 2′, where the rotational force is translated into a rotation of the distal end 21 of the first saw blade 2′ around its pivot axis 300. As a result, the first saw blade 2′ oscillates, preferably within an angle of 1-10°, around the pivot axis 300. The second drive pin 42 is rotated with the first drive pin 41, but due to the larger cross-section area of the second portion 52 of the slot, the second drive pin 42 does not interlock with the first saw blade 2′ and therefore does not transmit any force to the saw blade 2′, but oscillates freely within the second portion 52.
[0098] In
[0099] As shown in
[0100] The first 41 and the second 42 drive pin can be formed from one piece.
[0101] The first saw blade 2′ is configured to be pivotably borne around a pivot axis 300 in the oscillation center 7 of the saw drive 1. Preferably, the oscillation center 7 of the saw drive is at the same position for all the saw blades of the set. Therefore, the oscillation angle of each saw blade of the set varies preferably by solely adjusting the first 51, second 52, third 53, and fourth 54 portion of the respective slot.
[0102]
[0103] The force transmission point between the first drive pin 41 and the first portion 51 is the point, where the pin 41 transmits a driving force to the slot 5 in a first portion 51 thereof and therefore to the first saw blade 2′. The driving force acts as a translation force on the first 41 and the second 42 drive pin, such that the first drive pin 41, which is interlocked with the first portion 51 of the slot, transmits the translational force to the first saw blade 2′, in a direction which is perpendicular to the longitudinal axis 200 of the first saw blade 2′. The translational driving force is translated into a rotation of the distal end 21 of the first saw blade 2′ around its pivot axis 300. As a result, the first saw blade 2′ oscillates around the pivot axis 300. The second pin 42 is translated, but due to the larger cross-section area of the second portion 52, does not interlock with the first saw blade 2′ and therefore does not transmit any force to the saw blade 2′, but oscillates freely within the second portion 52.
[0104]
[0105]
[0106]
[0107] Preferably, the oscillation center 7 is at the same position for all the saw blades of the set.
[0108]
[0109] The saw blades 2′, 2″ of the set comprise a pin 4 mating a slot 5 of the saw drive 1, for coupling each saw blade 2′, 2″ of the set to the saw drive 1. Even though the slot 5 is pictured in
[0110] The coupling mechanism 100 comprises a drive pin 4 mating a slot 5, wherein the saw drive 1 comprises the slot 5 and wherein the first saw blade 2′ of the set comprises a first drive pin 4′ positioned at a first pivot distance d1 from the pivot axis 300 to obtain a first oscillation angle α′. The second saw blade 2″ of the set comprises a second drive pin 4″ positioned at a second pivot distance d3 from the pivot axis 300 to obtain a second oscillation angle α″.
[0111] Preferably, the first pivot distance d1 is larger than the second pivot distance d2 and therefore the first oscillation angle α′ is smaller than the second oscillation angle α″.
[0112] In addition, for illustration purposes, the semicircle arrows in
[0113] The first and the second saw blades 2′,2″ have each a pivot axis 300 in a position of a respective pivot distance dl to obtain the respective oscillation angle α′, α″. Preferably, if the first 2′ or second 2″ saw blade is mounted to the saw drive 1, the position of the pivot axis 300 is aligned with the oscillation center of the saw drive 1, to pivotably bear the first 2′ or second 2″ saw blade in regard of the saw drive 1.
[0114]
[0115] The saw drive 1 preferably comprises an oscillation center 7 to pivotably bear a saw blade of the set from
[0116] Preferably, the oscillation center 7 is at the same position for all the saw blades of the set.
[0117]
[0118]
[0119] The oscillation center 7 of the embodiment in
[0120]
[0121]
[0122] The position of the force transmission point depends on the shape of the outer contour 44 of the saw blade. The oscillation angle α depends on the distance between the pivot axis 300 and the force transmission point. Therefore, the oscillation angle α for this coupling mechanism can be tuned by either adjusting the shape of the outer contour 44 of the saw blade or by adjusting the position of the pivot axis 300.
[0123] Identical elements are referred to by the same reference numerals in all Figures.