ROBOTIC SURGICAL SYSTEMS AND METHODS FOR ROD BENDING
20220087729 · 2022-03-24
Inventors
Cpc classification
B21D7/02
PERFORMING OPERATIONS; TRANSPORTING
A61B34/20
HUMAN NECESSITIES
A61B17/8863
HUMAN NECESSITIES
A61B46/10
HUMAN NECESSITIES
A61B2034/107
HUMAN NECESSITIES
A61B2034/102
HUMAN NECESSITIES
A61B2034/108
HUMAN NECESSITIES
A61B17/70
HUMAN NECESSITIES
International classification
A61B17/88
HUMAN NECESSITIES
A61B17/70
HUMAN NECESSITIES
A61B34/10
HUMAN NECESSITIES
A61B34/20
HUMAN NECESSITIES
A61B46/10
HUMAN NECESSITIES
B21D7/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The disclosed technology relates to a rod bending machine for use with a robotic surgical system in an operating room. The system which is capable to bend rods for surgeries directly in the operating room. The rigidity of the rods is such that the robotic arm alone would have to be huge to provide sufficient forces and torques. This invention introduces bending module integrated into robotic system which allows free bending of rods within limits required for surgeries.
Claims
1. A robotic surgical system for use in a surgical procedure, the system comprising: a robotic arm comprising an end-effector; an actuator for controlled movement of the robotic arm and positioning of the end effector; and a processor and a non-transitory computer readable medium storing instructions thereon wherein the instructions, when executed, cause the processor to: receive a desired curvature of a skeletal structure of a patient; determine a position of each the two or more screws in the patient during the surgical procedure; and intraoperatively determine the desired curvature of an implantable rod based at least in part on the desired curvature of the skeletal structure and the position of the two or more screws placed in the patient during the surgical procedure.
2. The robotic surgical system of claim 1, wherein the instructions, when executed by the processor, cause the processor to: position the end effector thereby positioning the rod relative to a bending apparatus; and send signals to the bending apparatus that cause the bending apparatus to bend the rod.
3. The robotic surgical system of claim 1, wherein the instructions, when executed by the processor, cause the processor to: position the end effector and send signals to a bending apparatus thereby causing the bending apparatus to bend the rod, thereby creating a shaped rod.
4. The robotic surgical system of claim 1, wherein the desired curvature of the skeletal structure is determined pre-operatively.
5. The robotic surgical system of claim 1, wherein the position of each of the two or more screws is the patient is determined intra-operatively.
6. The robotic surgical system of claim 1, wherein the position of each of the two or more screws in the patient is determined using a navigation system.
7. The robotic surgical system of claim 6, wherein the position of each of the two or more screws in the patient is determined using a point device with the navigation system to identify the locations of the screws during the surgical procedure.
8. The robotic surgical system of 1, further comprising a rod fixation apparatus for grasping a rod.
9. The robotic surgical system of claim 8, wherein the rod fixation apparatus is arranged to be held by the end effector.
10. The robotic surgical system of 1, further comprising: a bending apparatus for bending a rod, the bending apparatus comprising: a force die; a bend die; a force transfer device that transfers energy from an actuator to the force die thereby causing a rod positioned between the force die and the bend die to bend around the bend die; and a fixation apparatus for releasably securing the bending apparatus to a robotic surgical system.
11. A robotic surgical system for performing surgery, the system comprising: a robotic arm comprising an end-effector; an actuator for controlled movement of the robotic arm and positioning of the end effector; and a processor and a non-transitory computer readable medium storing instructions thereon wherein the instructions, when executed, cause the processor to: intraoperatively coordinate the bending of an implantable rod to produce a shaped rod based at least in part on a desired curvature of a skeletal structure and the position of each of two or more screws in the patient during the surgical procedure.
12. The robotic surgical system of claim 11, wherein the instructions, when executed by the processor, cause the processor to: receive a desired curvature of a skeletal structure of a patient; determine a position of each the two or more screws in the patient during the surgical procedure; and intraoperatively determine the desired curvature of an implantable rod based at least in part on the desired curvature of the skeletal structure and the position of the two or more screws placed in the patient during the surgical procedure.
13. The robotic surgical system of claim 12, wherein the instructions, when executed by the processor, cause the processor to: position the end effector thereby positioning the rod relative to a bending apparatus; and send signals to the bending apparatus that cause the bending apparatus to bend the rod.
14. The robotic surgical system of claim 12, wherein the instructions, when executed by the processor, cause the processor to: position the end effector and send signals to a bending apparatus thereby causing the bending apparatus to bend the rod, thereby creating a shaped rod.
15. The robotic surgical system of claim 12, wherein the desired curvature of the skeletal structure is determined pre-operatively.
16. The robotic surgical system of claim 12, wherein the position of each of the two or more screws is the patient is determined intra-operatively.
17. The robotic surgical system of claim 12, wherein the position of each of the two or more screws in the patient is determined using a navigation system.
18. The robotic surgical system of claim 17, wherein the position of each of the two or more screws in the patient is determined using a point device with the navigation system to identify the locations of the screws during the surgical procedure.
19. The robotic surgical system of claim 8, wherein the rod fixation apparatus is arranged to be held by the end effector.
20. The robotic surgical system of 12, further comprising: a bending apparatus for bending a rod, the bending apparatus comprising: a force die; a bend die; a force transfer device that transfers energy from an actuator to the force die thereby causing a rod positioned between the force die and the bend die to bend around the bend die; and a fixation apparatus for releasably securing the bending apparatus to a robotic surgical system.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0131] The foregoing and other objects, aspects, features, and advantages of the present disclosure will become more apparent and better understood by referring to the following description taken in conjunction with the accompanying drawings, in which:
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[0147] The features and advantages of the present disclosure will become more apparent from the detailed description set forth below when taken in conjunction with the drawings, in which like reference characters identify corresponding elements throughout. In the drawings, like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements.
DETAILED DESCRIPTION
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[0149] In some embodiments, the operation may be spinal surgery, such as a discectomy, a foraminotomy, a laminectomy, or a spinal fusion, or orthopedic surgery, such as knee, shoulder, hip, leg, or ankle surgery. In some implementations, the surgical robotic system includes a surgical robot 102 on a mobile cart 114. The surgical robot 102 in the example shown in
[0150] The mobile cart 114 may permit a user (operator) 106a, such as a technician, nurse, surgeon, or any other medical personnel in the operating room 100, to move the surgical robot 102 to different locations before, during, and/or after a surgical procedure. The mobile cart 104 enables the surgical robot 102 to be easily transported into and out of the operating room 100. For example, a user 106a may move the surgical robot 102 into the operating room 100 from a storage location. In some implementations, the mobile cart 114 may include wheels, a track system, such as a continuous track propulsion system, or other similar mobility systems for translocation of the cart. The mobile cart 114 may include an attached or embedded handle for locomotion of the mobile cart 114 by an operator (e.g., user 106a).
[0151] For safety reasons, the mobile cart 114 may be provided with a stabilization system that may be used during a surgical procedure performed with a surgical robot 102. The stabilization device increases the global stiffness of the mobile cart 114 relative to the floor in order to ensure the accuracy of the surgical procedure. In some implementations, the wheels include a locking device that prevents the cart 114 from moving. The stabilizing, braking, and/or locking device may be activated when the machine is turned on. In some implementations, the mobile cart 114 includes multiple stabilizing, braking, and/or locking devices. In some implementations, the stabilizing device is electro-mechanical with electronic activation. The stabilizing, braking, and/or locking device(s) may be entirely mechanical. The stabilizing, braking, and/or locking device(s) may be electronically activated and deactivated.
[0152] In some implementations, the surgical robot 102 includes a robotic arm mounted on a mobile cart 114. An actuator may move the robotic arm. The robotic arm may include a force control end-effector configured to hold a surgical tool. The robot 102 may be configured to control and/or allow positioning and/or movement of the end-effector with at least four degrees of freedom (e.g., six degrees of freedom, three translations and three rotations).
[0153] In some implementations, the robotic arm is configured to releasably hold a surgical tool, allowing the surgical tool to be removed and replaced with a second surgical tool. The system may allow the surgical tools to be swapped without re-registration, or with automatic or semi-automatic re-registration of the position of the end-effector.
[0154] In some implementations, the surgical system includes a surgical robot 102, a tracking detector 108 (e.g., navigation system) that captures the position of the patient and different components of the surgical robot 102, and a display screen 110 that displays, for example, real time patient data and/or real time surgical robot trajectories.
[0155] In some implementations, a tracking detector 108 monitors the location of patient 104 and the surgical robot 102. The tracking detector 108 may be a camera, a video camera, an infrared detector, field generator and sensors for electro-magnetic tracking or any other motion detecting apparatus. In some implementation, based on the patient and robot position, the display screen 110 displays a projected trajectory and/or a proposed trajectory for the robotic arm of robot 102 from its current location to a patient operation site. By continuously monitoring the patient 104 and robotic arm positions, using tracking detector 108, the surgical system can calculate updated trajectories and visually display these trajectories on display screen 110 to inform and guide surgeons and/or technicians in the operating room 100 using the surgical robot. In addition, in certain embodiments, the surgical robot 102 may also change its position and automatically position itself based on trajectories calculated from the real time patient and robotic arm positions captured using the tracking detector 108. For instance, the trajectory of the end-effector can be automatically adjusted in real time to account for movement of the vertebrae and/or other part of the patient 104 during the surgical procedure. An example robotic surgical system that may be used with the disclosed technology or modified for use with the disclosed technology is described in U.S. patent application Ser. No. 14/266,769, filed Apr. 30, 2014 and entitled Apparatus, Systems, and Methods for Precise Guidance of Surgical Tools, the contents of which are hereby incorporated by reference in their entirety.
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[0158] In certain embodiments, a sterile adapter is used to secure the drape to the robot around the opening in the drape that allows the bending module to be connected to the robot.
[0159] The sterile adapter may be a disposable (e.g. a single-use product). For example, a new sterile adapter may be used for every surgical procedure. In some implementations, the sterile adapter is a rigid or semi-rigid device. It may be made from a hard plastic, polymer, or a composite material. In some implementations, the sterile adapter secures a drape over a surgical robot to prevent contamination of a sterile field.
[0160] The sterile adapter may include a rigid or semi-rigid collar (e.g., ring or a hollow cylindrical structure) configured to mount (e.g., snap-mount) onto an interface of the surgical robotic arm. The sterile adapter may include a rigid or semi-rigid body extending from the collar and shaped to conform to a portion of the surgical robotic arm to tightly secure a flexible drape in place (e.g., with no folds) over the portion of the surgical robotic arm when the drape is attached to the adapter.
[0161] In some implementations, the body is one or more tabs (e.g., 3, 4, 5, 6, 7, or 8 tabs) that engage an interface on the robot. The tabs may “click” into the interface to provide easy and secure mounting of the sterile adapter, and hence sterile drape, on the robot. The sterile drape may be glued or welded to the sterile adapter (e.g., during manufacturing). The adapter 200 ensures that the drape is tightly stretched over the tool holder and robot interface to provide repeatable and rigid positioning of the tool holder relative to the robotic arm. The sterile drape can be coupled, via glue or welding, to a sterile adapter. In some implementations, the sterile drape is glued or welded to the sterile adapter. After the welding/gluing dries the part of the drape inside the sterile adapter is stretched. The sterile drape can be tightly stretched over the opening of the sterile adapter (e.g., the opening through which the bending module passes to connected to the robot). When the sterile adapter is attached to the robot (e.g., clicked into the interface on the robot), the robot will be covered by the sterile drape that is stretched over the opening of the sterile adapter. As described below, in some implementations, positioning elements and a tightening screw will protrude through the opening of the sterile adapter and piece the sterile drape when the tool support is applied to the robotic arm.
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[0163] An active bending module 700 has actuators built in. It is fixed to the robot 702 using a fixation apparatus 704. The fixation apparatus 704 can be magnetic, electro-magnetic, mechanical (e.g. using lever device). In certain embodiments, there is no need for a strong fixation between the robot 702 (e.g., mobile cart) and the bending module 700. During bending most of the large forces and reactions happen within the bending module and do not transmit to the fixation. The positioning of the bending module in reference to the robotic system shall be known by the surgical system (e.g., the robotic surgical system's computer and/or navigation system). This can be achieved by placing the module 700 in a known, pre-determined position, relative to the cart (e.g. using positioning pins, rails, etc.) and/or identifying the position of the module 700 using a navigation marker 708 or by driving robotic arm manually to one or more known points on the bending module 700 to register the position of the bending module 700.
[0164] The bending module 700 can be connected to the cart of the robot 702 using, in certain embodiments, a connection cable. In certain embodiments, a mechanical connection is used to actuate the bending module 700. The connection cable 706 can provide power to bending module actuators, actuate them directly, or just send relevant data to bending module internal electronics/logic. In certain embodiments, the movement of the bending element inside bending module 700 is synchronized with movement of the robotic arm.
[0165] Alternatively, as shown in
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[0178] After inserting the rod into the rod fixation, the rod fixation is tightened to secure the rod therein as shown in
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[0180] The rod is cut after the rod is bent into the desired shape. As shown in
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[0182] In view of the structure, functions and apparatus of the systems and methods described here, in some implementations, a system and method for performing surgery with a robotic surgical system are provided. Having described certain implementations of methods and apparatus for supporting a robotic surgical system, it will now become apparent to one of skill in the art that other implementations incorporating the concepts of the disclosure may be used. Therefore, the disclosure should not be limited to certain implementations, but rather should be limited only by the spirit and scope of the following claims.
[0183] Throughout the description, where apparatus and systems are described as having, including, or comprising specific components, or where processes and methods are described as having, including, or comprising specific steps, it is contemplated that, additionally, there are apparatus, and systems of the disclosed technology that consist essentially of, or consist of, the recited components, and that there are processes and methods according to the disclosed technology that consist essentially of, or consist of, the recited processing steps.
[0184] It should be understood that the order of steps or order for performing certain action is immaterial so long as the disclosed technology remains operable. Moreover, two or more steps or actions may be conducted simultaneously.