High luminous transmittance glass sheet with achromatic edges
11279648 · 2022-03-22
Assignee
Inventors
Cpc classification
C03C3/087
CHEMISTRY; METALLURGY
C03C4/0092
CHEMISTRY; METALLURGY
International classification
Abstract
The invention relates to glass sheet having a composition comprising the following in weight percentage, expressed with respect to the total weight of glass: Total iron (expressed in the form of Fe.sub.2O.sub.3) 0.002-0.15% Selenium (expressed in the form of Se) 0.0003-0.005% Cobalt (expressed in the form of Co) 0.00005-0.0015%; the glass sheet being characterized in that: N≤10.3*Fe.sub.2O.sub.3+0.11; N being defined as Formula (I). Such a glass sheet has a high luminous transmittance and has colorless/achromatic edges (very neutral in color). This invention is particularly suitable due to its aesthetics as building glass or interior glass, like for example in furniture applications.
Claims
1. A glass sheet having a composition comprising, in weight percentage, expressed with respect to the total weight of glass: TABLE-US-00008 SiO.sub.2 60-78 wt %; Al.sub.2O.sub.3 0-8 wt %; B.sub.2O.sub.3 0-4 wt %; CaO 0-15 wt %; MgO 0-10 wt %; Na.sub.2O 5-20 wt %; K.sub.2O 0-10 wt %; BaO 0-5 wt %, total iron, expressed in the form of Fe.sub.2O.sub.3: 0.002-0.06 wt %, selenium, expressed in the form of Se: 0.0003-0.005 wt %, and cobalt, expressed in the form of Co: 0.00005-0.0015 wt %; wherein: N≤10.3×Fe.sub.2O.sub.3+0.11; N being defined as N=√(a*.sup.2+b*.sup.2), and Fe.sub.2O.sub.3 being the total iron content expressed in weight percentage.
2. The glass sheet according to claim 1, having a composition comprising: total iron 0.002-0.04 wt %.
3. The glass sheet according to claim 1, having a composition comprising: total iron 0.002-0.02 wt %.
4. The glass sheet according to claim 1, having a composition comprising: total iron 0.002-0.01 wt %.
5. The glass sheet according to claim 1, having a composition comprising: Co 0.00005-0.001 wt %.
6. The glass sheet according to claim 1, having a composition comprising: Se 0.0004-0.005 wt %.
7. The glass sheet according to claim 1, having a composition comprising: Se 0.0004-0.003 wt %.
8. The glass sheet according to claim 1, having a composition comprising: Se 0.0004-0.002 wt %.
9. The glass sheet according to claim 1, having a composition comprising: Se 0.0005-0.005 wt %.
10. The glass sheet according to claim 1, having a composition comprising: Se 0.0005-0.003 wt %.
11. The glass sheet according to claim 1, having a composition comprising: Se 0.0005-0.002 wt %.
12. The glass sheet according to claim 1, having a composition comprising: 0.003×Fe.sub.2O.sub.3≤Co≤0.03×Fe.sub.2O.sub.3; Fe.sub.2O.sub.3 being the total iron content expressed as Fe.sub.2O.sub.3 in weight percentage and Co being the cobalt content expressed as Co in weight percentage.
13. A glass sheet having a composition comprising, in weight percentage, expressed with respect to the total weight of glass: TABLE-US-00009 SiO.sub.2 60-78 wt %; Al.sub.2O.sub.3 0-8 wt %; B.sub.2O.sub.3 0-4 wt %; CaO 0-15 wt %; MgO 0-10 wt %; Na.sub.2O 5-20 wt %; K.sub.2O 0-10 wt %; BaO 0-5 wt %, total iron, expressed in the form of Fe.sub.2O.sub.3: 0.002-0.10 wt %, selenium, expressed in the form of Se: 0.0003-0.005 wt %, and cobalt, expressed in the form of Co: 0.00005-0.0015 wt %; wherein: N≤10.3×Fe.sub.2O.sub.3+0.11; N being defined as N=√(a*.sup.2+b*.sup.2), and Fe.sub.2O.sub.3 being the total iron content expressed in weight percentage, and wherein the glass sheet has a total light transmission with illuminant D65 for a sheet thickness of 4 mm (TLD4) at a solid angle of observation of 2° (according to standard ISO9050) higher than 80%.
14. The glass sheet according to claim 13, having a composition comprising: total iron 0.002-0.06 wt %.
15. The glass sheet according to claim 13, having a composition comprising: 0.003×Fe.sub.2O.sub.3≤Co≤0.03×Fe.sub.2O.sub.3; Fe.sub.2O.sub.3 being the total iron content expressed as Fe.sub.2O.sub.3 in weight percentage and Co being the cobalt content expressed as Co in weight percentage.
16. A glass sheet having a composition comprising, in weight percentage, expressed with respect to the total weight of glass: TABLE-US-00010 SiO.sub.2 65-78 wt %; Al.sub.2O.sub.3 1-3 wt %; B.sub.2O.sub.3 0-4 wt %; CaO 4-10 wt %; MgO 0-6 wt %; Na.sub.2O 8-15 wt %; and K.sub.2O 1-6 wt %; a (K.sub.2O/(K.sub.2O+Na.sub.2O)) ratio ranging from 0.1 to 0.5, total iron, expressed in the form of Fe.sub.2O.sub.3: 0.002-0.06 wt %, selenium, expressed in the form of Se: 0.0003-0.005 wt %, and cobalt, expressed in the form of Co: 0.00005-0.0015 wt %; wherein: N≤10.3×Fe.sub.2O.sub.3+0.11; N being defined as N=√(a*.sup.2+b*.sup.2), and Fe.sub.2O.sub.3 being the total iron content expressed in weight percentage.
17. The glass sheet according to claim 16, having a composition comprising: total iron 0.002-0.04 wt %.
18. The glass sheet according to claim 16, having a composition comprising: Se 0.0005-0.002 wt %.
19. The glass sheet according to claim 16, having a composition comprising: 0.003×Fe.sub.2O.sub.3≤Co≤0.03×Fe.sub.2O.sub.3; Fe.sub.2O.sub.3 being the total iron content expressed as Fe.sub.2O.sub.3 in weight percentage and Co being the cobalt content expressed as Co in weight percentage.
Description
4. BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of the disclosure and its advantages will be better understood by reference to the following detailed description when considered in connection with the accompanying drawings:
(2) FIG.1—graph depicting coloring effect of selenium with respect to orientation and length/intensity of its coloring vector in glass of varying iron content;
(3)
(4)
(5)
5. DETAILED DESCRIPTION OF THE INVENTION
(6) The invention relates to a glass sheet having a composition comprising the following in weight percentage, expressed with respect to the total weight of glass: Total iron (expressed in the form of Fe2O3) 0.002-0.15 wt % Selenium (expressed in the form of Se) 0.0003-0.005 wt % Cobalt (expressed in the form of Co) 0.00005-0.0015 wt %;
the glass sheet being characterized in that: N≤10.3×Fe.sub.2O.sub.3+0.11; N being defined as N=√{square root over (a*.sup.2+b*.sup.2)}, Fe.sub.2O.sub.3 being the total iron content expressed in weight percentage.
(7) Hence, the invention lies on a novel and inventive approach since it enables to find a solution for the disadvantages of prior art. The inventors have indeed found that, surprisingly, combining cobalt and selenium in an extra-clear to clear glass matrix (total iron from 0.002 to 0.15 wt %) in specific amounts (significantly higher for selenium than known low-iron glasses), allows to reach a glass sheet with very high luminous transmittance and with almost perfect or perfect neutrality (and thereby, with achromatic edges).
(8) In the art, selenium is a glass colorant generally not used in extra-clear to clear glass matrix as, up to now, it has been established that it induces undesired high color variation and a significant loss in light transmission. Selenium is mainly known as colorant in highly colored glass (i.e. grey-bronze glass like for instance Planibel® grey and Planibel® dark grey) with high amount of iron (i.e. well above 0.3 wt %), but with very low luminous transmission (lower than 60% or even lower than 20% for dark version). As already explained above, cobalt is known as glass colorant in low-iron glass matrix but only added in extremely low amounts (less than 1 or 0.5 ppm) due to its high coloring power. Nevertheless, the combination of cobalt and selenium in very low amounts has been described in a low-iron glass matrix but the resulting glass does not achieve perfect neutrality but only tries to approach it.
(9) The inventors have discovered that the coloring behavior of selenium in glass (orientation and length/intensity of its coloring vector) is linked to the amount of iron present in this glass, while that of cobalt remains stable whatever the iron content in glass. Moreover, the inventor have found that the addition of selenium is more and more efficient in its combination with cobalt in order to obtain very neutral glass while iron content of the glass is decreasing. As depicted in
(10) Moreover, as depicted in
(11) Next to that, the coloring effect of selenium in extra-clear to clear glass matrix is unexpectedly less strong than in high-iron colored glass (see again
(12) In present description and claims, to evaluate the absence of color or the degree of neutrality/achromaticity of a glass sheet (and thus its edge neutrality/achromaticity), one considers CIELab values: a* and b* (measured for a sheet thickness of 5 mm, in transmission with illuminant D65, 10°, SCI). More precisely, in present description and claims, the neutrality of a glass sheet (and consequently of its edges) is evaluated through its vicinity to the illuminant (0;0 coordinate in a*b* system) and in particular, it is quantified by a “N factor” defined as:
(13) N=√{square root over (a*.sup.2+b*.sup.2)}, which has to be lowered as much as possible to go towards neutrality. According to the invention, approaching neutrality has to be defined according to total iron content of the composition. Indeed, on one hand, a classical clear glass composition is far from perfect neutrality (0;0 in a*b*) while, on the other hand a classical low-iron glass composition is closer. Rendering more neutral a glass composition according to the invention depends on the total iron content. Therefore, the glass sheet of the invention is characterized by: N≤10.3×Fe.sub.2O.sub.3+0.11.
(14) Other features and advantages of the invention will be made clearer from reading the following description of preferred embodiments and figures, given by way of simple illustrative and non-restrictive examples.
(15) Throughout the present text, when a range is indicated, the extremities are included, except if explicitly described in another way. In addition, all the integral and subdomain values in the numerical range are expressly included as if explicitly written. Also, throughout the present text, the values of content are in percentage, except if explicitly described in another way (i.e. in ppm). Moreover, throughout the present text also, values of content in percentages are by weight (also mentioned as wt %) expressed with respect to the total weight of the glass. Moreover, when a glass composition is given, this relates to the bulk composition of the glass.
(16) In present description and claims, to quantify the luminous transmittance of a glass sheet, one considers the total light transmission with illuminant D65 (TLD) for a sheet thickness of 4 mm (TLD4) at a solid angle of observation of 2° (according to standard ISO9050). The light transmission represents the percentage of light flux emitted between wavelengths 380 nm and 780 nm which is transmitted through the glass sheet.
(17) Preferably, the glass sheet according to the invention has a TLD4 higher than 65%, 70%, 75%, 80%, 85%, 87%, 88%, 89%, or even higher than 90%, or better higher than 90.5%, 90.75% or even more better higher than 91%.
(18) The glass sheet according to the invention may have varied and relatively large sizes. It can, for example, have sizes ranging up to 3.21 m×6 m or 3.21 m×5.50 m or 3.21 m×5.10 m or 3.21 m×4.50 m (“PLF” glass sheet) or also, for example, 3.21 m×2.55 m or 3.21 m×2.25 m (“DLF” glass sheet). The glass sheet according to the invention may have varied thickness of from 0.1 to 25 mm.
(19) Preferably, the glass sheet is characterized by: N≤9.2×Fe.sub.2O.sub.3+0.1; N being the N factor as previously defined in present description. More preferably, the glass sheet is characterized by: N≤7.1×Fe.sub.2O.sub.3+0.07. Even more preferably, the glass sheet is characterized by: N≤4.8×Fe.sub.2O.sub.3+0.05. This last embodiment is particularly advantageous as it allows mid-iron glass compositions according to the invention to be as neutral as classical low-iron glasses from the state-of-the-art (i.e. Sunmax or Clearvision). More preferably also, the glass sheet is characterized by: N≤3.6×Fe.sub.2O.sub.3+0.04. This last embodiment is particularly advantageous as it allows clear glass compositions (0.08 wt % total iron) according to the invention to be as neutral as classical low-iron glasses from the state-of-the-art (i.e. Sunmax or Clearvision). In the most preferable embodiment, the glass sheet is characterized by: N≤2.5×Fe.sub.2O.sub.3+0.02, or better: N≤1.9×Fe.sub.2O.sub.3+0.02, or even more better, N≤1.2×Fe.sub.2O.sub.3+0.01. These embodiments are particularly advantageous as they allow clear glass compositions (0.15 wt % total iron) according to the invention to be as or even more neutral than classical low-iron glasses from the state-of-the-art.
(20) According to another embodiment, the glass sheet is characterized by: N≤0.25; ≤0.20; ≤0.15; ≤0.10; ≤0.05; or even ≤0.025. These embodiments allow to approach more and more the neutrality, independently from total iron content.
(21) According to the invention, the composition of the invention comprises total iron (expressed in terms of Fe.sub.2O.sub.3) as follows: 0.002-0.15 wt %. In present description, when talking about total iron content in glass composition, “total iron” and “Fe.sub.2O.sub.3” are used as well. The minimum value of 0.002 wt % makes it possible not to excessively damage the cost of the glass as such low iron values often require expensive, very pure, starting materials and also their purification. According to an embodiment, the composition comprises total iron as follows: 0.002-0.1 wt %. Preferably, the composition comprises total iron as follows: 0.002-0.06 wt %. More preferably, the composition comprises total iron as follows: 0.002-0.04 wt % or even, 0.002-0.035 wt %. In a very preferred embodiment, the composition comprises total iron as follows: 0.002-0.02 wt %, or even, 0.002-0.015 wt %. In the most preferred embodiment, the composition comprises total iron as follows: 0.002-0.01 wt %. The decreasing of maximum value in total iron allows to reach higher and higher values of luminous transmittance.
(22) Alternatively, the composition of the invention preferably comprises total iron (expressed in terms of Fe.sub.2O.sub.3) as follows: 0.01-0.08 wt %. More preferably, the composition of the invention comprises total iron (expressed in terms of Fe.sub.2O.sub.3) as follows: 0.01-0.06 wt %, or even 0.01-0.04 wt %, or even more better 0.01-0.03 wt %. The most preferably, the composition of the invention comprises total iron (expressed in terms of Fe.sub.2O.sub.3) as follows: 0.01-0.02 wt %.
(23) Alternatively, the composition of the invention preferably comprises total iron (expressed in terms of Fe.sub.2O.sub.3) as follows: 0.02-0.08 wt %. More preferably, the composition of the invention comprises total iron (expressed in terms of Fe.sub.2O.sub.3) as follows: 0.02-0.06 wt %, or even 0.02-0.04 wt %, or even more better 0.02-0.03 wt %.
(24) Alternatively also, the composition of the invention preferably comprises total iron (expressed in terms of Fe.sub.2O.sub.3) as follows: 0.04-0.1 wt %. More preferably, the composition of the invention comprises total iron (expressed in terms of Fe.sub.2O.sub.3) as follows: 0.04-0.08 wt %, or even 0.04-0.06 wt %, or even more better 0.05-0.06 wt %.
(25) According to the invention, the composition of the invention comprises cobalt (expressed in the form of Co) as follows: 0.00005-0.0015 wt %. Preferably, the composition comprises cobalt as follows: 0.00005-0.001 wt %. This advantageous in order to limit luminous transmittance loss while still keeping neutrality.
(26) According to the invention, the composition of the invention comprises selenium (expressed in the form of Se) as follows: 0.0003-0.005 wt %. Preferably, the composition comprises advantageously selenium as follows: 0.0004-0.005 wt % or better: 0.0005-0.005 wt %. This increased minimum value allows to even more approach perfect neutrality. More preferably, the composition comprises selenium as follows: 0.0005-0.003%. In the most preferred embodiment, the composition comprises selenium as follows: 0.0005-0.002 wt %, or even more better 0.0005-0.0015 wt %.
(27) Alternatively also, the composition preferably comprises selenium as follows: 0.0003-0.003 wt % and more preferably, 0.0003-0.002 wt %. These lowered maximum values allows to decrease costs but also to limit the luminous transmittance loss, while still keeping neutrality. In the most preferred embodiment, the composition comprises selenium as follows: 0.0003-0.0015 wt %.
(28) Alternatively, the composition preferably comprises selenium as follows: 0.0004-0.003 wt % and more preferably, 0.0004-0.002 wt %. These lowered maximum values allows to decrease costs but also to limit the luminous transmittance loss, while still keeping neutrality. In the most preferred embodiment, the composition comprises selenium as follows: 0.0004-0.0015 wt %.
(29) According to an advantageous embodiment of the invention, notably for low production costs reasons, the glass composition is a soda-lime-silicate-type glass. According to this embodiment, by “soda-lime-silicate-type glass”, it is meant that the base glass matrix of the composition comprises the following in weight percentage, expressed with respect to the total weight of glass:
(30) TABLE-US-00001 SiO.sub.2 60-78 wt % Al.sub.2O.sub.3 0-8 wt % B.sub.2O.sub.3 0-4 wt % CaO 0-15 wt % MgO 0-10 wt % Na.sub.2O 5-20 wt % K.sub.2O 0-10 wt % BaO 0-5 wt %.
(31) According to this embodiment, preferably, the base glass matrix of the composition comprises the following in weight percentage, expressed with respect to the total weight of glass:
(32) TABLE-US-00002 SiO.sub.2 60-78 wt % Al.sub.2O.sub.3 0-6 wt % B.sub.2O.sub.3 0-1 wt % CaO 5-15 wt % MgO 0-8 wt % Na.sub.2O 10-20 wt % K.sub.2O 0-5 wt % BaO 0-1 wt %.
(33) In a preferred embodiment of the invention, the composition comprises the following in weight percentage, expressed with respect to the total weight of glass:
(34) In a preferred embodiment of the invention, the composition comprises the following in weight percentage, expressed with respect to the total weight of glass:
(35) 65≤SiO.sub.2≤78 wt %
(36) 5≤Na.sub.2O≤20 wt %
(37) 0≤K.sub.2O<5 wt %
(38) 1≤Al.sub.2O.sub.3<6 wt %
(39) 0≤CaO<4.5 wt %
(40) 4≤MgO≤12 wt %;
(41) as well as a (MgO/(MgO+CaO)) ratio ≥0.5.
(42) According to this embodiment, preferably, the composition comprises: 1≤Al.sub.2O.sub.3<5 wt % or even: 1≤Al.sub.2O.sub.3<4 wt %. More preferably, the composition of the float glass sheet comprises: 1≤Al.sub.2O.sub.3≤3 wt %. Alternatively, the composition of the float glass sheet comprises: 2<Al.sub.2O.sub.3<6 wt %. Preferably, the composition comprises: 2<Al.sub.2O.sub.3<5 wt % or even: 2<Al.sub.2O.sub.3<4 wt %. More preferably, the composition comprises: 2<Al.sub.2O.sub.3≤3 wt %. Advantageously and alternatively also, 3≤Al.sub.2O.sub.3<6 wt %. Preferably, the composition comprises: 3≤Al.sub.2O.sub.3<5 wt % or even: 3≤Al.sub.2O.sub.3<4 wt %. More preferably, the composition comprises: 4≤Al.sub.2O.sub.3<6 wt % or even 4≤Al.sub.2O.sub.3<5 wt %. Still according to said embodiment, preferably, the composition comprises: 0≤CaO<4 wt % and more preferably, 0≤CaO<3.5 wt %. In a very particularly preferred embodiment, the composition comprises: 0≤CaO<3 wt %. In the most preferred embodiment, the composition comprises: 0≤CaO<2 wt %. Still according to said embodiment, preferably, the composition comprises: 5.5≤MgO≤10 wt % and more preferably, 6≤MgO≤10 wt %. Still according to said embodiment, preferably, the composition comprises: 0≤K.sub.2O<4 wt % and more preferably, 0≤K.sub.2O<3 wt %, even better 0≤K.sub.2O<2 wt %. Still according to said embodiment, preferably, the composition of the float glass sheet comprises the following: 0.5≤[MgO/(MgO+CaO)]<1. Preferably, the composition comprises the following: 0.6≤[MgO/(MgO+CaO)]<1. More preferably, the composition comprises the following: 0.75≤[MgO/(MgO+CaO)]<1. Alternatively, the composition comprises the following: 0.5≤[MgO/(MgO+CaO)]<0.95, or even more better 0.5≤[MgO/(MgO+CaO)]<0.85. More preferably, the composition comprises the following: 0.75≤[MgO/(MgO+CaO)]<0.85. According to a very preferred embodiment, the composition comprises the following: 0.88≤[MgO/(MgO+CaO)]<1. Preferably, the composition comprises the following: 0.9≤[MgO/(MgO+CaO)]<1. Alternatively, the composition comprises the following: 0.88≤[MgO/(MgO+CaO)]≤0.98. More preferably, the composition comprises the following: 0.90≤[MgO/(MgO+CaO)]≤0.98 or even better, 0.92≤[MgO/(MgO+CaO)]≤0.98, or even more better 0.92≤[MgO/(MgO+CaO)]≤0.95.
(43) According to a particularly preferred embodiment, the composition of the invention comprises the following in weight percentage, expressed with respect to the total weight of glass:
(44) 65≤SiO.sub.2≤78 wt %
(45) 10≤Na.sub.2O≤20 wt %
(46) 0≤K.sub.2O<4 wt %
(47) 2≤Al.sub.2O.sub.3≤3 wt %
(48) 0<CaO<3.5 wt %
(49) 4≤MgO≤12 wt %
(50) 0.5≤[MgO/(MgO+CaO)]<1.
(51) According to this last embodiment, the composition of the invention more preferably comprises:
(52) 65≤SiO.sub.2≤78 wt %
(53) 10≤Na.sub.2O≤20 wt %
(54) 0≤K.sub.2O<3 wt %
(55) 2<Al.sub.2O.sub.3≤3 wt %
(56) 0<CaO<3.5 wt %
(57) 6≤MgO≤10 wt %
(58) 0.75≤[MgO/(MgO+CaO)]<1
(59) Alternatively, the composition of the invention advantageously comprises:
(60) 65≤SiO.sub.2≤78 wt %
(61) 10≤Na.sub.2O≤20 wt %
(62) 0≤K.sub.2O<3 wt %
(63) 4≤Al.sub.2O.sub.3<5 wt %
(64) 0<CaO<3.5 wt %
(65) 6≤MgO≤10 wt %
(66) 0.88≤[MgO/(MgO+CaO)]<1 In another preferred embodiment of the invention, the composition comprises the following in weight percentage, expressed with respect to the total weight of glass:
(67) 65≤SiO.sub.2≤78 wt %
(68) 5≤Na.sub.2O≤20 wt %
(69) 1 K.sub.2O<8 wt %
(70) 1≤Al.sub.2O.sub.3<6 wt %
(71) 2≤CaO<10 wt %
(72) 0≤MgO≤8 wt %;
(73) a K.sub.2O/(K.sub.2O+Na.sub.2O) ratio of from 0.1 to 0.7.
(74) According to this last embodiment, preferably, the composition comprises: 1≤Al.sub.2O.sub.3<5 wt % or even: 1≤Al.sub.2O.sub.3<4 wt %. More preferably, the composition comprises: 1≤Al.sub.2O.sub.3≤3 wt %. Alternatively, the composition comprises: 2<Al.sub.2O.sub.3<6 wt %. Preferably, the composition comprises: 2<Al.sub.2O.sub.3<5 wt % or even: 2<Al.sub.2O.sub.3<4 wt %. More preferably, the composition comprises: 2<Al.sub.2O.sub.3≤3 wt %. Advantageously and alternatively also, 3≤Al.sub.2O.sub.3<6 wt %. Preferably, the composition comprises: 3≤Al.sub.2O.sub.3<5 wt % or even: 3≤Al.sub.2O.sub.3<4 wt %. Alternatively, the composition comprises: 4≤Al.sub.2O.sub.3<6 wt % or even 4≤Al.sub.2O.sub.3<5 wt %. Still according to this last embodiment, the composition preferably comprises: 3≤CaO<10 wt % and more preferably, 4≤CaO<10 wt %. In a very particularly preferred embodiment, the composition comprises: 5≤CaO<10 wt %. In the most preferred embodiment, the composition comprises: 6≤CaO<10 wt %. Still according to this last embodiment, the composition preferably comprises: 0≤MgO≤7 wt % and more preferably, 0≤MgO≤6 wt %. In the most preferred embodiment, the composition comprises: 0≤MgO<5 wt %. Still according to this last embodiment, preferably, the composition comprises: 1≤K.sub.2O<7 wt % and more preferably, 1≤K.sub.2O<6 wt %. In a very particularly preferred embodiment, the composition comprises: 1≤K.sub.2O<5 wt %. Alternatively, the composition comprises: 2≤K.sub.2O≤6 wt %, or even better 3≤K.sub.2O≤6 wt %. In the most preferred embodiment, the composition comprises: 2≤K.sub.2O≤4 wt %. Still according to this last embodiment, preferably, the composition comprises a K.sub.2O/(K.sub.2O+Na.sub.2O) ratio of from 0.1 to 0.6. More preferably, the composition comprises a K.sub.2O/(K.sub.2O+Na.sub.2O) ratio of from 0.2 to 0.6. Alternatively, the composition of the glass sheet comprises a K.sub.2O/(K.sub.2O+Na.sub.2O) ratio of from 0.1 to 0.5 In a very particularly preferred embodiment, the composition comprises a K.sub.2O/(K.sub.2O+Na.sub.2O) ratio of from 0.2 to 0.5. In a most preferred embodiment of the invention, the composition comprises a K.sub.2O/(K.sub.2O+Na.sub.2O) ratio of from 0.2 to 0.4.
(75) According to a particularly preferred embodiment, the composition of the invention comprises the following in weight percentage, expressed with respect to the total weight of glass:
(76) 65≤SiO.sub.2≤78 wt %
(77) 8≤Na.sub.2O≤15 wt %
(78) 1≤K.sub.2O≤6 wt %
(79) 1≤Al.sub.2O.sub.3<3 wt %
(80) 4≤CaO<10 wt %
(81) 0≤MgO≤6 wt %;
(82) a K.sub.2O/(K.sub.2O+Na.sub.2O) ratio which is ranging from 0.1 to 0.5.
(83) According to this last embodiment, the composition of the invention more preferably comprises:
(84) 65≤SiO.sub.2≤78 wt %
(85) 8≤Na.sub.2O≤15 wt %
(86) 2≤K.sub.2O<6 wt %
(87) 1≤Al.sub.2O.sub.3<3 wt %
(88) 6≤CaO<10 wt %
(89) 0≤MgO≤6 wt %;
(90) a K.sub.2O/(K.sub.2O+Na.sub.2O) ratio which is ranging from 0.2 to 0.5.
(91) In a very preferred manner, the composition of the invention comprises:
(92) 65≤SiO.sub.2≤78 wt %
(93) 8≤Na.sub.2O≤15 wt %
(94) 2≤K.sub.2O<4 wt %
(95) 1≤Al.sub.2O.sub.3<3 wt %
(96) 6≤CaO<10 wt %
(97) 0≤MgO≤5 wt %;
(98) a K.sub.2O/(K.sub.2O+Na.sub.2O) ratio which is ranging from 0.2 to 0.4.
(99) According to a particularly preferred embodiment, the composition is as follows: 0.003×Fe.sub.2O.sub.3≤Co≤0.03×Fe.sub.2O.sub.3; Fe.sub.2O.sub.3 being the total iron content expressed as Fe.sub.2O.sub.3 in weight percentage and Co the cobalt content expressed as Co in weight percentage. More preferably, the composition is as follows: 0.005×Fe.sub.2O.sub.3≤Co≤0.025×Fe.sub.2O.sub.3 or better, 0.006×Fe.sub.2O.sub.3≤Co≤0.02×Fe.sub.2O.sub.3. In a most preferred embodiment, the composition is as follows: 0.007×Fe.sub.2O.sub.3≤Co≤0.015×Fe.sub.2O.sub.3. Such relation between iron and cobalt contents allows approaching even more the perfect neutrality of the glass sheet and of its edges.
(100) Most of classical extra-clear to clear soda-lime-silicate-type glass compositions does not comprise significant amount of other colorants than iron, as impurities. Nevertheless, some specific compositions may comprise some other colorants as impurities due mainly to particular contaminated raw materials. In such a case, the relationship between cobalt and iron may be adapted to ensure neutrality. For example, some compositions may comprise nickel as an impurity in significant amount (i.e. up to 0.002 wt %). In such a case, in another preferred embodiment, the composition is as follows: 0.003×Fe.sub.2O.sub.3<(Co−0.2×Ni)≤0.03×Fe.sub.2O.sub.3; Fe.sub.2O.sub.3 being the total iron content expressed as Fe.sub.2O.sub.3, Co the cobalt content expressed as Co in weight percentage and Ni being the nickel content expressed as Ni. More preferably, the composition is as follows: 0.005×Fe.sub.2O.sub.3≤(Co−0.2×Ni)≤0.025×Fe.sub.2O.sub.3 or better, 0.006×Fe.sub.2O.sub.3<(Co−0.2×Ni)≤0.02×Fe.sub.2O.sub.3. In a most preferred embodiment, the composition is as follows: 0.007×Fe.sub.2O.sub.3<(Co−0.2×Ni)≤0.015×Fe.sub.2O.sub.3.
(101) According to an embodiment, the composition of the invention may comprises erbium (expressed as Er.sub.2O.sub.3) in the following weight percentage, expressed with respect to the total weight of glass: Er.sub.2O.sub.3≤0.3 wt % or even, ≤0.15 wt % or even better ≤0.1 wt %. More preferably, the composition comprises erbium (expressed as Er.sub.2O.sub.3) in the following weight percentage, expressed with respect to the total weight of glass: Er.sub.2O.sub.3≤0.075 wt % or ≤0.05 wt % or even ≤0.03 wt % or even better ≤0.02 wt %. This can be advantageous in combination with cobalt and selenium, because it allows to approach neutrality but without decreasing luminous transmittance.
(102) Advantageously, the glass sheet of the invention may be tempered, mechanically or chemically. It may also be bended/curved, or in a general manner, deformed to reach any desired configuration (by cold-bending, thermoforming, . . . ). It may also be laminated.
(103) According to one embodiment of the invention, the glass sheet is coated with at least one transparent and electrically conducting thin layer. A transparent and conducting thin layer according to the invention can, for example, be a layer based on SnO.sub.2:F, SnO.sub.2:Sb or ITO (indium tin oxide), ZnO:Al or also ZnO:Ga.
(104) According to another advantageous embodiment of the invention, the glass sheet is coated with at least one antireflection layer. This embodiment is obviously advantageous in the case of use of the glass sheet of the invention as front face of a screen. An antireflection layer according to the invention can, for example, be a layer based on porous silica having a low refractive index or it can be composed of several layers (stack), in particular a stack of layers of dielectric material alternating layers having low and high refractive indexes and terminating in a layer having a low refractive index.
(105) According to another embodiment, the glass sheet is coated with at least one anti-fingerprint layer or has been treated so as to reduce or prevent fingerprints from registering. This embodiment is also advantageous in the case of use of the glass sheet of the invention as front face of a touchscreen. Such a layer or such a treatment can be combined with a transparent and electrically conducting thin layer deposited on the opposite face. Such a layer can be combined with an antireflection layer deposited on the same face, the anti-fingerprint layer being on the outside of the stack and thus covering the antireflection layer.
(106) According to still another embodiment, the glass sheet is coated with at least one layer or has been treated so as to reduce or prevent glaring and/or sparkling. This embodiment is of course advantageous in the case of use of the glass sheet of the invention as front face of a display device. Such an anti-glare or anti-sparkling treatment is for example an acid-etching producing a specific roughness of the treated face of the glass sheet.
(107) According to still another embodiment, the glass sheet has been treated so as to gain antibacterial properties (i.e. through a known silver treatment). Such a treatment is also advantageous in the case of use of the glass sheet of the invention as front face of a display device.
(108) According to still another embodiment, the glass sheet is coated with at least one paint layer including enamel, organic paint, lacquer, . . . . This paint layer may advantageously be colored or white. According to this embodiment, the glass sheet may be coated on at least one face in its entire surface or only partially.
(109) According to the applications and/or properties desired, other layer(s)/treatment(s) can be deposited/done on one and/or the other face of the glass sheet according to the invention.
(110) The glass sheets of the invention is of particular interest if integrated in/associated with/used as objects as diversified as: furniture (tables, shelves, chairs, doors, . . . ), electronic devices, appliances, white boards, credencies, shower doors, wall panels, facades, interior partitions, lighting, . . . .
(111) Embodiments of the invention will now be further described, by way of examples only, together with some comparative examples, not in accordance with the invention. The following examples are provided for illustrative purposes, and are not intended to limit the scope of this invention.
EXAMPLES
(112) Different glass sheets according to the invention were prepared or calculated/simulated as 4 sets of examples, with variable amounts of total iron, selenium and cobalt.
(113) For the Preparation of Glass Sheets of Examples:
(114) Powder raw materials were mixed together and placed in melting crucibles, according to the same basic composition specified in the table below, and to which it has been added raw materials comprising cobalt, selenium and iron in varying amounts depending on the contents referred to in the final composition (note that iron is already at least partly present in the raw materials of the base composition as an impurity). The raw material mixture was then heated up in an electrical furnace to a temperature allowing complete melting of the raw material.
(115) TABLE-US-00003 Base composition Amount [wt %] SiO.sub.2 72.01 CaO 7.93 K.sub.2O 0.02 Na.sub.2O 13.92 SO.sub.3 0.31 TiO.sub.2 0.02 Al.sub.2O.sub.3 1.33 MgO 4.46
(116) The optical properties of each glass sheet prepared were determined on a Perkin Elmer Lambda 950 spectrophotometer fitted with an integrating sphere of 150 mm in diameter, and in particular: The luminous transmittance TLD4 was determined according to the ISO9050 standard to a thickness of 4 mm with a solid viewing angle of 2° (D65 illuminant) and for a wavelength range between 380 and 780 nm; The CIE L* a*b* parameters were determined in transmission with the following parameters: Illuminant D65, 10°, 5 mm thickness.
(117) For the Simulation/Calculation of Glass Sheets for Examples:
(118) The optical properties of some glass sheets were calculated on the basis of optical properties of different glass colorants (using their coloring vectors in the various glass matrix).
(119) The optical properties from examples EX4, EX7, EX14 come from simulation. The optical properties for all the other examples (EX1-3, EX5-6, EX7b, EX8-13) were measured.
(120) Set 1
(121) EX1 and EX2 examples (comparative) correspond to classical and commercialized clear glass sheets (sold as “Panibel® Clear”), without cobalt or selenium added. EX3 example (comparative) correspond to a commercialized blue-edge clear glass sheet (sold as “Planibel® Linea Azzura”), in which some cobalt only is added. EX4 example corresponds to a glass sheet according to the invention, comprising an amount of total iron similar to that of a classical clear glass of the state-of-the-art and in which cobalt and selenium were added according to the invention.
(122) Table 1 shows the optical properties for examples EX1 to 4, and their respective amounts of total iron, selenium and cobalt.
(123) TABLE-US-00004 TABLE 1 Fe.sub.2O.sub.3 Se Co TLD4 N (ppm) (ppm) (ppm) (%) a* b* factor EX1 800 0 0 89.87 −0.98 0.48 1.09 (comp) EX2 1100 0 0 89.42 −1.49 0.27 1.51 (comp) EX3 1210 0 2 88.97 −1.76 −0.05 1.76 (comp) EX4 800 5 18 87.42 0.01 0.18 0.18 (invention)
(124) Results for EX3 compared to results for EX2 show the effect of the addition of cobalt, in low amount, in a clear glass matrix: EX3 is more blueish (lower b*), as known and presented commercially, and less neutral (more distant from 0;0 in the a*, b* diagram or N factor increased) than EX2.
(125) Moreover, one can observe also that EX4 example allows to achieve the goals of the invention in a clear glass matrix, namely a high luminous transmittance, very close to that of a classical clear glass, and very neutral in color: a* and b* values are very close to 0;0 in the color diagram and the N factor is significantly reduced (even below values of classical low-iron glasses, see EX8 and EX9).
(126) Set 2
(127) EX5 example (comparative) corresponds to a classical mid-iron glass sheet of the state-of-the-art, without cobalt or selenium added. EX6 example (comparative) corresponds to a mid-iron glass sheet in which selenium only is added. EX7 and EX7b examples correspond to glass sheets according to the invention, with amount of total iron similar to that of a mid-iron glasses of the state-of-the-art and in which cobalt and selenium were added according to the invention.
(128) Table 2 shows the optical properties for EX5-7, and their respective amounts of total iron, selenium and cobalt.
(129) TABLE-US-00005 TABLE 2 Fe.sub.2O.sub.3 Se Co TLD4 N (ppm) (ppm) (ppm) (%) a* b* factor EX5 430 0 0 90.95 −0.45 0.40 0.60 (comp) EX6 430 30 0 88.77 1.51 1.36 2.03 (comp) EX7 430 14 2 90.00 −0.03 0.19 0.19 (invention) EX7b 410 3 2 89.07 −0.1 0.2 0.21 (invention)
(130) Results for EX6 compared to results for EX5 show the effect of adding selenium into a mid-iron glass matrix: it induces in a known manner a loss in luminous transmittance as well as an increased distance from neutrality (0;0 in a*b* diagram).
(131) Results for EX7 and EX7b compared to results for EX5 and EX6 show the effect of adding cobalt and selenium in a mid-iron glass matrix according to the invention: one can observe that EX7 and EX7b examples allow to achieve the goals of the invention in a mid-iron glass matrix, namely a high luminous transmittance and very neutral in color: a* and b* values are close to 0;0 in the color diagram and the N factor is significantly reduced (even below values of classical low-iron glass—see EX8 and EX9).
(132) Set 3
(133) EX8 example (comparative) corresponds to a classical and commercialized low-iron “extra-clear” glass sheet, without cobalt or selenium added (sold as “Sunmax® Premium”). EX9 example (comparative) correspond to a commercialized blue-edge low-iron glass sheet (sold as “Planibel Clearvision®”), in which some cobalt only is added. EX10 example (comparative) corresponds to a low-iron glass sheet in which selenium only is added. EX11 and EX12 examples correspond to glass sheets according to the invention, comprising an amount of total iron similar to that of a classical low-iron glass of the state-of-the-art and in which cobalt and selenium were added according to the invention. EX13 example according to the invention corresponds also to a low-iron glass sheet, comprising an amount of total iron reaching 230 ppm.
(134) Table 3 shows the optical properties for EX8-13, and their respective amounts of total iron, selenium and cobalt.
(135) TABLE-US-00006 TABLE 3 Fe.sub.2O.sub.3 Se Co TLD4 N (ppm) (ppm) (ppm) (%) a* b* factor EX8 110 0 0 91.63 −0.13 0.23 0.26 (comp) EX9 130 0 0.2 91.53 −0.24 0.13 0.27 (comp) EX10 110 36 0 90.76 0.76 0.46 0.89 (comp) EX11 111 6 1.5 90.85 −0.02 −0.02 0.03 (invention) EX12 110 5 0.8 91.11 −0.06 0.12 0.13 (invention) EX13 230 3 1.4 90.44 −0.10 0.0 0.05 (invention)
(136) Results for EX9 compared to results for EX8 show the effect of the addition of cobalt, in low amount, in a low-iron glass matrix. One can observe two consequences following this cobalt addition: EX9 is more blueish (lower b*), as known and presented commercially than EX8, but not more neutral.
(137) Results for EX10 compared to results for EX8 show the effect of introducing selenium into a low-iron glass matrix: EX10 is less neutral than EX8 as it is more distant from 0;0 in the a*, b* diagram and its N factor in strongly increased. Moreover, its luminous transmittance is decreased also.
(138) Moreover, one can observe that EX11, EX12 and EX13 examples allow to achieve the goals of the invention in a low-iron glass matrix, namely a very high luminous transmittance and a very neutral color (a* and b* values are close to 0;0 in the color diagram and the N factor is significantly reduced). Indeed, next to high TLD4 (compared to known “extra-clear” glasses, see EX8 and EX9), EX12 example reaches a high neutrality while EX11 and EX13 examples show nearly perfect neutrality (N factor very low).
(139) Set 4
(140) EX14 example (comparative) corresponds to glass sheets with cobalt and selenium added, in amounts lower than according to present invention (for example as those disclosed in EP0463606 B1).
(141) Table 4 shows the colorimetric properties for comparative example EX14, and its respective amounts of total iron, selenium and cobalt.
(142) TABLE-US-00007 TABLE 4 Fe.sub.2O.sub.3 Se Co TLD4 N (ppm) (ppm) (ppm) (%) a* b* factor EX14 100 0.7 1.87 91.23 −0.18 −0.18 0.25 (comp)
(143) These results shows that amount of cobalt but, above all, amount of selenium lower than in present invention does not allow to increase significantly neutrality in comparison with EX8 and EX9 (classical commercial low-iron glasses), while light transmission is decreased. Therefore, such a glass sheet cannot be qualified as almost neutral at all, contrary to glass sheets of the invention (see for example, low-iron examples from the invention EX11-13).
(144)