Container with outer cap for a child-resistant closure
11299330 · 2022-04-12
Assignee
Inventors
Cpc classification
B65D2401/15
PERFORMING OPERATIONS; TRANSPORTING
B65D51/244
PERFORMING OPERATIONS; TRANSPORTING
B65D55/024
PERFORMING OPERATIONS; TRANSPORTING
B65D50/041
PERFORMING OPERATIONS; TRANSPORTING
B65D41/0414
PERFORMING OPERATIONS; TRANSPORTING
B65D2251/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D50/04
PERFORMING OPERATIONS; TRANSPORTING
B65D51/24
PERFORMING OPERATIONS; TRANSPORTING
B65D41/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A child-resistant closure for a container with an outer screw thread opening, including an outer cap with a first sidewall and a first top wall and an inner cap with a second sidewall and a second top wall, the inner cap being coaxially nested within the outer cap and being provided with an inner thread to screw the inner cap onto the container. The outer cap and the inner cap include a first cooperating engagement means, and a second cooperating engagement means wherein the second cooperating engagement means includes a plurality of strip-like elastic members wherein each strip-like elastic member is inclined relative to the first top wall and includes a reinforcing element arranged between the first or second top wall and the strip-like elastic member connected thereto.
Claims
1. An outer cap for a child-resistant closure, comprising: a sidewall, a top wall; and a plurality of strip-like elastic members; wherein each strip-like elastic member comprises: a base portion extending generally perpendicularly from the top wall; an inclined portion being inclined relative to the top wall and ending at an end; and a curved transitional portion connecting the base portion and the inclined portion, wherein each elastic member further comprises a radius between the base portion and the inclined portion, wherein the outer cap, including the strip-like elastic members, is a one-piece part, wherein the strip-like elastic members are made of the same material as the rest of the outer cap and are integrally formed therewith, and wherein the material of the outer cap, including the strip-like elastic members, is a polyolefin-based polymer.
2. The outer cap according to claim 1, wherein a thickness (t1) of each of the elastic members at the base portion is
t1≤⅔ T, where T is a wall thickness of the top wall to which the elastic members are connected.
3. The outer cap according to claim 1, wherein a thickness (t1) of each elastic member at the base portion is smaller than a thickness (t2) of the elastic member at the end.
4. The outer cap according to claim 1, wherein a height of the base portion in a direction perpendicular to the top wall is at least 0.3 mm.
5. The outer cap according to claim 1, further comprising, for each strip-like elastic member, a reinforcing element arranged between the top wall and the strip-like elastic member connected thereto.
6. The outer cap according to claim 1, wherein the material of the outer cap, including the strip-like elastic members, is a polymer based on polyethylene or polypropylene.
7. A child-resistant closure for a container with an outer screw thread opening, comprising: an outer cap with a first sidewall and a first top wall; and an inner cap with a second sidewall and a second top wall; wherein the inner cap is coaxially nested within the outer cap and comprises an inner thread to screw the inner cap onto the container; wherein the outer cap and the inner cap further comprise a first cooperating engagement mechanism; wherein the first engagement mechanism is structured such that when opening the closure, the inner cap is rotated by the outer cap upon application on the outer cap of an axial force plus a turning mechanical torque in a first rotational direction; and further comprising a second cooperating engagement mechanism arranged between the first top wall and the second top wall and structured such that when closing the closure, the inner cap is rotated by the outer cap upon application of a turning mechanical torque in a second rotational direction on the outer cap; wherein the second cooperating engagement mechanism comprises a plurality of strip-like elastic members; wherein each elastic member comprises: a base portion starting where the elastic member is connected to the first top wall, wherein the elastic member extends at the base portion generally perpendicular to the top wall to which it is connected; an inclined portion ending at a second end; and a curved transitional portion connecting the base portion and the inclined portion, wherein each elastic member further comprises a radius between the base portion and the inclined portion, wherein the outer cap, including the strip-like elastic members, is a one-piece part, wherein the strip-like elastic members are made of the same material as the rest of the outer cap and are integrally formed therewith, and wherein the material of the outer cap, including the strip-like elastic members, is a polyolefin-based polymer.
8. The child-resistant closure according to claim 7, further comprising a tamper-evident element comprising a tamper-evident member that is a part of the first top wall and is connected to a surrounding region of the first top wall by a frangible component; and a protruding element, which is arranged at the first top wall facing the second top wall or arranged at the second top wall facing the first top wall so as to face the tamper-evident member.
9. The child-resistant closure according to claim 8, further comprising a weakness of a material between the tamper-evident element and the surrounding region of the first top wall.
10. The child-resistant closure according to claim 8, wherein the tamper-evident member is not circular; and wherein the outer cap comprises a first landmark element and the inner cap comprises a second landmark element, wherein the first and second landmark elements are engageable or abutable to indicate alignment of the protruding element and the tamper-evident member upon rotation of the outer cap relative to the inner cap.
11. The child-resistant closure according to claim 7, wherein the second cooperating engagement mechanism further comprises: a plurality of wedge-shaped elements, wherein the wedge-shaped elements and the strip-like elastic members are structured such that when rotating the outer cap in the second rotational direction, the elastic members come into a locking arrangement with locking surfaces of the wedge-shaped elements so that the inner cap rotates with the outer cap in the second rotational direction.
12. The child-resistant closure according to claim 11, wherein the number of elastic members is twice the number of wedge-shaped elements, and an angle between corresponding portions of adjacent wedge-shaped elements is less than 40°.
13. The child-resistant closure according to claim 11, wherein a height of the locking surfaces of the wedge-shaped elements is at least 0.8 mm.
14. The child-resistant closure according to claim 11, wherein a noise created by the elastic members sliding over the wedge-shaped elements when turning the outer cap in the first direction without applying the axial force is at least about 50 dB.
15. The child-resistant closure according to claim 7, wherein, for each strip-like elastic member, the inclined portion is arranged at an angle to the top wall surface to which the elastic member is connected which is
20°≤α≤45°.
16. The child-resistant closure according to claim 7, wherein, for each strip-like elastic member, a thickness (t1) of the elastic member at the base portion is
t1≤⅔ T, where T is a wall thickness of the top wall to which the elastic member is connected.
17. The child-resistant closure according to claim 7, wherein the axial force required to bring into engagement the first engagement mechanism exceeds 10 N.
18. The child-resistant closure according to claim 7, wherein the first sidewall and the second sidewall comprise cooperating locking elements to prevent a removal of the outer cap from the inner cap once assembled.
19. The child-resistant closure according to claim 18, wherein the cooperating locking elements comprise a continuous or discontinuous bead on an inner side of the first sidewall of the outer cap and a continuous or discontinuous rib or flange on an outer side of the second sidewall of the inner cap.
20. The child-resistant closure according to claim 7, further comprising a mechanism for holding an active material.
21. The child-resistant closure according to claim 7, wherein the inner cap comprises a sealing member which is configured to provide a hermetic seal between the inner cap and the opening of the container, wherein the sealing member comprises a ring-shaped inner sealing skirt with a slanted sealing surface.
22. The child-resistant closure according to claim 7, further comprising, for each strip-like elastic member, a reinforcing element arranged between the first or second top wall and the strip-like elastic member connected thereto.
23. The child-resistant closure according to claim 22, wherein, for each strip-like elastic member, the reinforcing element comprises a reinforcing rib which is arranged adjacent to the base portion between the top wall to which the elastic member is connected and the inclined portion.
24. The child-resistant closure according to claim 22, wherein, for each strip-like elastic member, the reinforcing element comprises a fortification rib, wherein a width (W0) of the fortification rib is selected to fulfill the requirement
W0≤⅔ T, wherein T is a wall thickness of the top wall to which the elastic member is connected.
25. The child-resistant closure according to claim 7, wherein the material of the outer cap, including the strip-like elastic members, is a polymer based on polyethylene or polypropylene.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, specific embodiments of the invention will be described with reference to the accompanying drawings.
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DESCRIPTION OF PREFERRED EMBODIMENTS
(25) In the following, some preferred embodiments of the invention will be described. Throughout the drawings, the same elements will be denoted by the same reference numerals.
(26)
(27) The closure 10 consists of two caps which are nested into each other. In
(28) The first top wall 18 can comprise a tamper-evident member 24 and a surrounding region 26. The tamper-evident member 24 is connected to the surrounding region 26 by a frangible means 30. The frangible means can be frangible bridges 30 as shown in the examples of
(29) The geometry of the outer cap 12 as shown in
(30)
(31) The inner cap 14 is provided with a sealing skirt 38 which is arranged so that it establishes a sealing contact with the inner wall surface 40 of that part of the container 20 which surrounds the dispensing opening thereof. The sealing skirt 38 can be provided with an annular, outwardly protruding bead (not shown) in order to further improve the sealing capability of the sealing skirt 38.
(32) The inner cap 14 is provided with a second sidewall 42 and a second top wall 44. The top wall 44 is provided with a protrusion 46. In the example according to
(33) The inner cap 14 is further provided with a desiccant chamber 48. It is formed by an annular sidewall 50, also shown in
(34) On the internal side of the first sidewall 16 a radially inwardly extending bead 56 is provided which, in the mounted state of the outer cap 12 on the inner cap 14, forms a positive lock with a radially outwardly extending flange 58 on the second sidewall 42 of the inner cap 14. The bead 56 and the flange 58 cooperate in a way so as to firmly hold the outer cap 12 on the inner cap 14 so that it can no longer be removed from the inner cap 14. The inner cap 14 is provided with elements 66 cooperating with driving members 62 as shown in
(35)
(36) The top view of the outer cap according to
(37)
(38) In operation, the outer cap 12 and the inner cap 14 nested therein can be rotated together for screwing the closure 10 onto the container 20. The clockwise rotation direction for screwing the closure 10 onto the container brings the elastic members 60 in engagement with the step portions 69. The step portions 69 provide an abutment which interact with the elastic members 60 provided on the internal side of the outer cap 12. This interaction is only possible when closing the closure 10 on the container 20 which is usually in a clockwise direction. When a user rotates the outer cap 12 in a counterclockwise direction in an attempt to open the closure 10, the elastic members 60 slip over the beveled surfaces 68′. As a result, the rotation of the outer cap 12 will not lead to a corresponding rotation of the inner cap 14. However, it should be apparent that the same basic construction and functionalities can be provided in case that the rotational direction for closing and opening the container should be reversed.
(39) An opening of the closure 10 requires that the driving members 62 of the outer cap 12 are brought in engagement with the serrations 66 of the inner cap 14. This is only possible after the outer cap 12 has been axially displaced towards the inner cap 14 against the retaining force of the elastic members 60. Only after the application of a pushing force onto the top surface of the outer cap 12, the driving members 62 can interact with the serrations 66 so that rotation of the outer cap 12 in a counterclockwise direction will also rotate the inner cap 14 in the same direction.
(40) The elastic members 60 act to disengage the driving members 62 and serrations 66 once the axial pressure on the outer cap 12 is released so that the elastic members 60 return to their relaxed position and displace the outer cap 12 in an axial direction away from the inner cap 14.
(41) As a result, the closing of the closure 10 onto a container is easy to achieve and only requires a simple rotational movement of the outer cap 12, whereas the opening of the closure 10 requires a complex operation starting with an axial displacement of the outer cap 12 towards the inner cap 14 under axial pressure, followed by a rotational movement while maintaining the axial pressure. Such complex operation establishes a highly effective child resistance.
(42) When first using the closure 10, the axial displacement of the outer cap 12 towards the inner cap 14 can additionally be used to break the optional frangible means 30 between the tamper-evident member 24 and the surrounding region 26 of the first top wall 18 of the outer cap 12. Thus, when first pushing down the closure 10, the frangible connections of the tamper-evident member 24 are broken and the tamper-evident member 24 separates from the surrounding region 26 of the first top wall 18.
(43) Alternatively, the tamper-evident member 24 may completely manually be removed including breaking the frangible means. For this purpose, a tongue or latch or an opening in the tamper-evident member 24 may be provided. Preferably, the protruding element is used to break the frangible means.
(44) The tamper-evident member 24 can be integrally formed with the first top wall 18 of the outer cap 12. It can be of a different colour and/or material than the surrounding region 26 of the first top wall 18. This can be realized by means of a bi-injection moulding process. It is either possible to first mould the tamper-evident means and then, moulding from the existing mould the surrounding region 26 of the first top wall 18 and the first sidewall 16 of the outer cap 12, or to first mould the outer cap 12 with a hollow space on its top wall and then to mould from the existing mould the tamper-evident member. By using a colour for the tamper-evident member that is different from the colour of the remaining part of the outer cap 12, the tampering becomes more evident.
(45) A preferred solution uses a different colour at least in part for the protrusion 46 of the inner cap 14. After the tamper-evident member 24 has been removed, the different colour of the protrusion 46 can be seen and serves as a clear indication for the tampering.
(46) Preferably, the tamper-evident member 24 is removed after the frangible means has been broken. It can comprise a window allowing the passing of a finger of the user for its easy removal. It can further comprise a seizure member that extends outwardly from the top surface of the tamper-evident member for facilitating its removal before the closure is first opened by the above-described complex operation starting with pushing down the outer cap 12 towards the inner cap 14. In other words, independent of the specific embodiment as described here, the provision of a window for the removal of the tamper-evident member 24 after the frangible means have been broken, or the removal of the tamper-evident member 24 before pushing down the outer cap 12 by means of a seizure member are possible.
(47) The alternative embodiment as shown in
(48) In the embodiment as described with reference to
(49) Nevertheless, it can be advantageous to select the shape of the protrusion 46 such that it corresponds to the geometry of the tamper-evident member 24.
(50)
(51) Turning now to
(52) The embodiment according to
(53) Throughout the embodiments as described above, an additional tamper-evident means is provided. The inner cap 14 is provided with the protrusion 46 which can be used to break the frangible means 30 around the tamper-evident member 24 in the first top wall 18 of the outer cap 12. However, it is also possible to provide a protrusion on that side of the tamper-evident member 24 which, before the frangible means 30 has been broken, faces towards the second top wall 44 of the inner cap 14.
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(55) A further embodiment not shown in the drawings combines the general principles laid down in
(56)
(57) A first difference over the geometry of the inner cap as shown in
(58) The inner cap 14 according to
(59) A further feature which can be best seen in
(60) Like in the embodiment according to
(61) In this example, there are about 5 wedge-shaped elements with inclined surfaces 68′ distributed over the second top wall 44. The number of wedge-shaped elements should be sufficiently high such that the angle between two consecutive step portions 69 is not too high, preferably less than 75°. Indeed, it is preferable that, during the closing (by screwing the cap without applying downward pressure on the outer cap), a minimum of rotation of the outer cap is sufficient to carry the inner cap by cooperation of step portion 69 of the wedge-shaped elements 68 with the end portion 60b of the elastic members 60 of the outer cap (for example the elastic members as shown in
(62) Preferably, the number of wedge-shaped elements is twice the number of the elastic members 60. Therefore, during opening and without applying a downward pressure, the elastic members 60 slide over the inclined surfaces 68′ and give an audible indication when snapping down the step portions 69 as soon as the outer cap 12 has been rotated by around 36° or less relative to the inner cap 14. Preferably, there are at least 10 audible indications per revolution.
(63) During the closing operation, the free end of the elastic members 60 move down the inclined surfaces 68′ and will be stopped at the step portions 69. In this way, the closing can be carried out by a simple rotation of the outer cap without requiring a downward pressure. The height of the step portions 69 is preferably at least 0.8 mm.
(64) Further, in the embodiment according to
(65) Turning now to
(66) Further, the outer cap is provided with centering ribs 74, which can also be seen in
(67) As can be further seen in
(68) The elastic member 60 according to the present embodiment has an increased robustness. It will not be damaged in case of the use of a high downward pressure and will not break even after an elongated period of use. In case that the elastic means should break, this will have the consequence that the inner cap can no longer be reclosed simply when rotating the outer cap.
(69) In
(70) As can be seen from
(71)
t.sub.1≤⅔×T
wherein T is the thickness of the top wall 18 of the outer cap. As a specific example, the wall thickness T of the top wall 18 could be 1.2 mm, the thickness t.sub.1 at the basis 60a could be 0.8 mm and the thickness t.sub.2 at the front end 60b could be 1.2 mm. In general, the thickness t.sub.2 of the elastic member 60 at the free end 60b should be about 1 mm.
(72) Further preferred dimensions follow from
W.sub.0≤⅔×T
with the thickness T of the top wall 18 of the outer cap (see
(73) Finally, it was found to be advantageous to set the relative dimensions of the width W.sub.0 of the reinforcing rib 61 and the width W.sub.1 at the basis 60a of the elastic member 60 so that W.sub.1<W.sub.0.
(74) The above-discussed preferred geometries, and especially the angular orientation of the elastic member, the increasing thickness of the elastic member from the basis 60a to the free end 60b, the preferred thickness of the elastic member 60 in relation to the thickness of the top wall, the width of the reinforcing rib, and the relationship between the width of the reinforcing rib 61 and the width at the basis 60a of the elastic member
can be independently realized or be realized in any combinations thereof. The positions of the elastic members 60 and the wedge-shaped elements with the inclined surfaces 68′ can be exchanged so that the elastic members are attached to the upper surface of the top wall 44 of the inner cap 14.
(75) The noise created by the elastic members sliding over the wedge-shaped elements when turning the outer cap in the first direction to revolve once, and without applying the axial force is at least 50 dB, preferably at least 70 dB. It can be measured according to known sound level meters comprising a omnidirectional microphone, at a distance of 50 cm at most.
(76) The axial force required to bring into engagement the first engagement means exceeds 10 N for an axial displacement of the outer cap relative to the inner cap of 1 mm. It can be measured by known advanced motorized force tester such as, for example the tester Chatillon TCD200.
(77) No matter how the reinforcing rib 61 is shaped, the outer cap 12 with the elastic members 60 can be demolded without requiring a sliding mold. Nevertheless, due to the change of direction of the elastic members 60, which start from the top wall in a vertical direction and then run in an oblique direction, it is preferable to have a core of the mold that is in two parts for molding the internal surface of the cap. A mould 100 with a first part of the core 110 and a second part of the core 120 is shown in
(78) The outer cap as shown in
(79) In operation, if a user turns the outer cap relative to the inner cap in an opening rotational direction without pushing down the outer cap, there will be an audible indication of the elastic members 60 which ride up the beveled surfaces 68′ and then elastically snap down the step portions 69 of the wedge-shaped elements with the beveled surfaces 68′.
(80) Once the outer cap 12 is sufficiently depressed relative to the inner cap 14, the tamper-evident member 24 will be removed from the outer cap by breaking the frangible means 30 between the top wall 18 of the outer cap 12 and the tamper-evident member 24. When further pushing down the outer cap 12 relative to the inner cap 14, the driving members 62 of the outer cap come into engagement with the serrations 66 of the inner cap so that the closure can be opened.
(81) When closing the closure again, a user turns the outer cap in the opposite direction. The elastic members 60 abut against the step portions 69 of the wedge-shaped elements with the beveled surfaces 68′ so that the inner cap 14 will be rotated together with the outer cap 12. No depression of the outer cap 12 relative to the inner cap 14 is required.
(82) The elastic members 60 have the further function to bias the inner cap 14 and outer cap 12 away from each other in an axial direction so that the tamper-evident member 24 will not be broken without the specific application of a downward pushing force on the outer cap 12 during the first use of the closure.
(83) The embodiments as shown in
(84)
(85) As shown
(86) Both the inner cap 14 and outer cap 12 can be manufactured by means of injection moulding from a suitable plastic material. Examples of polymers usable are polyolefin-based polymers, in particular polyethylene and especially high density polyethylene, as well as polypropylene.
(87) The material of the closure 10 as well as the material of the corresponding container has to be selected according to the specific field of application. The same applies for the use of an active agent for either trapping or releasing a gaseous component. These materials have to be selected according to the use of the container and its closure. Because of their high safety as being childproof combined with a very clear indication which makes any tampering highly evident, the container and closure are advantageously used for storing medical compositions, like tablets or capsules.
(88) The major advantage of the inventive closure is its high versatility. It can be used for all screw-necked bottles or containers. Without any modification to a conventional screw necked bottle or container, it is possible to combine the three functions of being child resistant, tamper-evident and desiccating.