DOWNHOLE WELLBORE TREATMENT SYSTEM AND METHOD
20220106859 · 2022-04-07
Assignee
Inventors
Cpc classification
E21B23/08
FIXED CONSTRUCTIONS
E21B37/04
FIXED CONSTRUCTIONS
E21B33/068
FIXED CONSTRUCTIONS
E21B19/22
FIXED CONSTRUCTIONS
International classification
E21B37/04
FIXED CONSTRUCTIONS
E21B19/22
FIXED CONSTRUCTIONS
E21B23/08
FIXED CONSTRUCTIONS
E21B41/00
FIXED CONSTRUCTIONS
Abstract
A downhole wellbore treatment system for and a method of treating an inner surface (FT) of a wellbore (W) is provided. The system comprises an elongate conduit (50) such as a flexible hose (50) for conveying treatment fluid from the surface (P; C) to a treatment head (80) adapted to be inserted into the wellbore (W). The treatment head (80) has a nozzle (83) providing an outlet from the conduit (50) for creating a jet of treatment fluid directed at the inner surface (FT) of the wellbore (W). The treatment head (50) is rotationally disconnected from the conduit (50) by a swivel device (70), allowing rotation of the head (50) relative to the conduit (50) during jetting of the treatment fluid. The elongate conduit (50) is reelable (10) and is inserted into the downhole wellbore (W) from a reel (10) at the surface, through a pressure control device (40) containing wellbore pressure within the downhole wellbore (W) during insertion of the elongate conduit (50) from the reel (10).
Claims
1. A downhole wellbore treatment system for treating an inner surface of a wellbore, the system comprising an elongate conduit for conveying treatment fluid from the surface to a treatment head adapted to be inserted into the wellbore, the treatment head having a nozzle providing an outlet from the conduit for creating a jet of treatment fluid directed at the inner surface of the wellbore, wherein the treatment head is rotationally disconnected from the conduit by a swivel device, allowing rotation of the head relative to the conduit during jetting of the treatment fluid; wherein the elongate conduit is reelable and is inserted into the downhole wellbore from a reel at the surface, through a pressure control device containing wellbore pressure within the downhole wellbore during insertion of the elongate conduit from the reel.
2. The treatment system according to claim 1, wherein the treatment head is connected to the conduit by a flexible hose.
3. The treatment system according to claim 1, wherein the system incorporates a turbine disposed in fluid communication with the conduit and the treatment head arranged whereby flow of fluid through the conduit drives the turbine to rotate the treatment head relative to the conduit.
4. The treatment system according to claim 1, wherein the pressure control device comprises at least one of a stuffing box, a lubricator and a BOP.
5. The treatment system according to claim 1, wherein the treatment head is disposed on a bottom hole assembly on the end of the elongate conduit and wherein the bottom hole assembly comprises at least one of a one-way valve, a weighted component and a stabiliser.
6. The treatment system according to claim 1, wherein the elongate conduit is flexible.
7. The treatment system according to claim 1, wherein the elongate conduit comprises coiled tubing.
8. The treatment system according to claim 1, wherein the elongate conduit comprises a flexible hose.
9. The treatment system according to claim 1, adapted for cleaning the wellbore and providing a means of artificial lift to at least one of the liquids and/or solids located in the wellbore by using gas.
10. The treatment system according to claim 1, wherein the turbine includes at least one drive nozzle adapted to create a jet of pressurised fluid directed away from a distal end of the treatment head, wherein force created by the jet of treatment fluid from the at least one drive nozzle drives the treatment head through the wellbore.
11. The treatment system according to claim 10, wherein at least one of the turbine and the treatment head includes at least one drive nozzle and at least one outlet nozzle and wherein the net reaction force of the drive nozzle and the outlet nozzle drives the treatment head through the wellbore.
12. The treatment system according to claim 10, wherein the drive nozzle has a bore which extends at an angle greater than 0° and less than 90° with respect to the main axis of the turbine.
13. The treatment system according to claim 10, wherein the force from the pressure of the treatment fluid within the elongate conduit performs the separate tasks of propelling the elongate conduit and treatment head through the wellbore being cleaned and treats the inner surface of the wellbore.
14. The treatment system according to claim 10, wherein the force from the pressure of the treatment fluid within the elongate conduit performs the separate tasks of forcing the treatment head against the inner surface of the wellbore and treats the inner surface of the wellbore.
15. The treatment system according to claim 14, wherein the force from the pressure of the treatment fluid performs the additional task of driving a turbine to rotate the treatment head relative to the elongate conduit.
16. The treatment system according to claim 14, wherein the treatment head includes at least one outlet nozzle and one radial thrust nozzle, wherein the force of the pressure of the treatment fluid within the elongate conduit exiting the radial thrust nozzle thrusts the treatment head off the longitudinal central axis of the elongate conduit and thus forces the outlet nozzle toward the inner surface of the wellbore.
17. The treatment system according to claim 16, wherein the diameter of the outlet nozzle is smaller than the diameter of the radial thrust nozzle.
18. The treatment system according to claim 16, wherein the diameter of the outlet nozzle is smaller than the diameter of the radial thrust nozzle.
19. The treatment system according to claim 16, wherein the treatment head comprises a substantially cylindrical shape and the outlet nozzle is an aperture formed through a sidewall provided on one side of the substantially cylindrical treatment head and the radial thrust nozzle is an aperture formed through a sidewall provided on a second side of the substantially cylindrical treatment head.
20. The treatment system according to claim 19, wherein the outlet nozzle is substantially opposite the radial thrust nozzle with reference to the longitudinal central axis of the substantially cylindrical treatment head.
21. A method of treating an inner surface of a wellbore, the method comprising advancing an elongate conduit into the wellbore, conveying treatment fluid from the surface to a treatment head connected to the conduit, jetting treatment fluid from an outlet nozzle on the treatment head in fluid communication with the elongate conduit at the inner surface of the wellbore, rotating the treatment head relative to the elongate conduit during treatment; wherein the elongate conduit is reelable and, wherein the method includes inserting the elongate conduit into the wellbore from a reel at the surface, through a pressure control device containing wellbore pressure within the wellbore during insertion of the elongate conduit into the wellbore.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In the accompanying drawings:
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DETAILED DESCRIPTION OF ONE OR MORE EXAMPLES OF THE INVENTION
[0045] Referring now to
[0046] Whereas the hose 50 is flexible and reelable, the bottom hole assembly 60 is optionally a rigid string of tools or subs tending not to deviate from a central axis when delivered into the wellbore W under the control of the hose 50 and suspended by the hose 50 which is adapted to bear the weight of the bottom hole assembly 60 and hose 50 when deployed into the wellbore W.
[0047] The turbine assembly 69 comprises a turbine device 65 and a swivel device incorporated in a swivel assembly 70 which permits the rotational disconnection of the cleaning head assembly 80 from the rest of the bottom hole assembly 60. The swivel assembly 70 is preferably a CJV-P8 swivel as shown in the drawings and as manufactured by Stoneage, Inc. of Durango, Colo., USA (and which is generally disclosed in US Patent publication number US20090102189) but other suitable swivel assemblies could also be used. It should be noted that the bottom hole assembly 60 of
[0048] The cleaning head assembly 80 on this example is located on the lower end of the turbine assembly 69 which in turn is located on the lower end of the less preferred bottom hole assembly 60, which enters the wellbore W first, whereas the upper end of the bottom hole assembly 60 interfaces with the connector 51 of the hose 50. In this example, the bottom hole assembly 60 incorporates a fluid conduit connecting the internal bore 49 of the hose 50 with firstly the internal bore 66, 71 on the turbine assembly 69 and secondly the internal bore 79 of the cleaning head assembly 80 at the lower end of the bottom hole assembly 60.
[0049] In the example shown in
[0050] The less preferred bottom hole assembly 60 in this
[0051] Optionally, the less preferred example of bottom hole assembly 60 in
[0052] Also, the less preferred example of the bottom hole assembly 60 in
[0053] A more preferred bottom hole assembly 160 is shown in
[0054] The turbine assembly 69 also incorporates a turbine device 65 in the form of a drive head 65 attached to the swivel assembly 70. The through bore 66 of the turbine device 65 is in fluid communication with the through bore of either the less preferred bottom hole assembly 60 or the more preferred bottom hole assembly 160 (depending upon which bottom hole assembly 60 or 160 is deployed by the operator into the wellbore W) and is driven in rotation by passage of pressurised fluid through the bore of the bottom hole assembly 60, 160 and into the through bore 66, 166 such that the fluid either or both of acts upon suitable rotation means such as a helical spiral (not shown) provided in the throughbore of the turbine 65 and/or the nozzle 83 or by virtue of the arrangement of angled nozzle 85C causing the said rotation as the fluid exits therethrough. In addition, or alternatively, the skilled person will realise that other suitable arrangements and methods for causing rotation of the turbine 65 and/or the cleaning head assembly 80 could be used, including incorporating a suitable rotation generation mechanism (not shown) within the swivel 70.
[0055] It will also be noted that said thrust ports 67A, 67B are angled, most preferably at 45 degrees to the longitudinal axis L and directed back toward the surface, away from the most downhole or distal end of the cleaning head assembly 80, and thus the thrust ports 67A, 67B can assist with keeping the drive head 65 directed downwards within the production tubing PT.
[0056] In any event, the pressurised fluid exiting the said port 85C causes the turbine device or drive head 65 and thus the rotor part 70R of the swivel 70 (by virtue of its screw threaded connection thereto) on one end and the cleaning head assembly 80 on the other end to rotate (with respect to the non-rotating stator part 70S of the swivel 70, the BHA 60, 160 and the hose 50). Typical speeds of rotation are around 30-100 rpm. In this example, the turbine device 65 incorporates an output shaft 68 which is screw threaded connected to the cleaning head assembly 80, so that the flow of pressurised fluid through the bore of the bottom hole assembly 60, 160 drives rotation of the turbine device 65, which rotates the cleaning head assembly 80 as a result. Accordingly, passage of the fluid under pressure through the bottom hole assembly 60, 160 drives rotation of the cleaning head assembly 80, in addition to passing through the cleaning head assembly 80 and the outlet nozzle 83 in order to form the jet of cleaning fluid that cleans the inner surface of the production tubing PT. In addition, because the thrust ports 67A, 67B are back angled toward the surface, the force of the jet of the treatment fluid exiting through the ports 67A, 67B creates thrust acting upon the drive head 65 (and thus the BHA 60 or 160 and hose 50) and thus can drive the drive head 65 through the wellbore W whilst cleaning treatment is occurring as will be described subsequently.
[0057] The cleaning head assembly 80 comprises a screw threaded upper end connector 81 attached to the screw threads provided on the output shaft 68 of the lower end of the drive head 65, a short length of semi-rigid flexible whip hose 82 of around 5 cm to 50 cm in length (and which is preferably formed from the same type of hose as the hose 50) and a nozzle assembly 83, which incorporates the arrangement of the outlet nozzles 85A, 85B, 85C, all of which are rotationally connected so that rotation of the end connector 81 with respect to the stator 70S of the swivel assembly 70 rotates the hose 82 and nozzle assembly 83 around the axis L of the bottom hole assembly 60 or 160. The length of the hose 82 can optionally be related to the diameter of the production tubing PT being cleaned and optionally the length of the hose 82 is sufficient to permit bending of the hose 82 from the end connector 81 connected to the centralised bottom hole assembly 60 or 160 to allow the nozzle assembly 83 to reach the inner surface of the wall of the production tubing PT. In this case, the length of the hose is approximately 100-300% e.g. 130-200% or approximately 150-160% of the radius of the production tubing PT. The bore of the hose 82, the end connector 81 and the outlet nozzles 85A, 85B, 85C on the nozzle assembly 83 are all in fluid communication with the bore of the bottom hole assembly 60 or 160, so that fluid flowing from the hose 50 into the bottom hole assembly 60 or 160 flows into the end connector 81, hose 82 and nozzle assembly 83 and out of the outlet nozzles 85A, 85B, 85C. In some examples, the outlet nozzles of the nozzle assembly 83 is aligned with the axis of the hose 82, but in this preferred example one radial thrust nozzle 85A comprises a larger diameter through bore than the other nozzles 85B, 85C and furthermore is disposed perpendicularly in a side wall 86 of the nozzle assembly 83, so that the jet of pressurised fluid from the larger outlet radical thrust nozzle 85A is directed perpendicularly into the middle of the through bore of the production tubing (PT) and which forces or thrusts the entire nozzle assembly 83 off the longitudinal central axis L of the bottom hole assembly 60 or 160 and further thrusts the nozzle assembly 83 radially outwardly from the longitudinal axis L and towards the inner surface of the production tubing PT whilst the radial thrust nozzle 85A will continue pointing towards the longitudinal axis L and which also forces the opposite side of the nozzle assembly 83 (i.e. the side having the smaller diameter cleaning nozzle 85B) against the inner surface of the production tubing PT and therefore ensures that the pressurised fluid exiting the cleaning nozzle 85B immediately contacts the scale 90 to be cleaned from the inner surface of the production tubing PT, thereby significantly increasing the cleaning capability of the nozzle assembly 83. A second cleaning nozzle 85C is formed at the leading (or most downhole) end of the nozzle assembly 83 and which is preferably angled by approximately 10-20 degrees from the axis L in the direction of the first cleaning nozzle 85B and which cleans the first layer of scale 90A as can be seen in
[0058] In the present example and as briefly discussed above, the drive head 65 incorporates at least one and preferably at least a pair of thrust or drive ports 67A, 67B in fluid connection with the bore of the hose 50 and hose 82, which create a jet of cleaning fluid directed uphole in a general direction towards the bottom hole assembly 60 or 160 and the BOP 40. It will be noted that directional indications such as “up” or “uphole” in the context of the wellbore W means towards the wellhead and the surface and could apply in horizontal wells to directions which are not necessarily directly above the wellbore. Similarly, directions referred to herein as “down” or “downhole” directions, refer to movement deeper into the wellbore W, away from the surface and the wellhead. In this example, the drive ports 67A, 67B each have a bore which extends at an angle, i.e. greater than 0° and less than 90°, optionally having a radial component and an axial component with respect to the main longitudinal axis L of the drive head 65 and the flexible hose 82, for example, approximately 45° and hence fluid jetting from the drive ports 67A, 67B is directed radially outwardly and in an uphole direction, with respect to the downhole direction of advance of the bottom hole assembly 60 or 160 into the wellbore W. The angle and bore dimensions of the drive ports 67A, 67B can be selected to provide a net reaction force of the thrust or drive ports 67A, 67B from the drive head 65 and the outlet nozzles 85A, 85B, 85C acting to drive the nozzle assembly 83 further downhole into the wellbore W, away from the wellhead and BOP 40 during cleaning. The dimensions and angles of the nozzles 85A, 85B, 85C and particularly the bore dimension of the drive ports 67A, 67B, can be selected to provide different levels of force driving the nozzle assembly 83 forwards in the bore W. In the present example, the force of the fluid jet from the drive ports 67A, 67B and from the outlet nozzles 85A, 85B, 85C accomplishes at the same time both the axial advancement of the nozzle assembly 83 deeper into the wellbore W and cleaning the scale 90 from the internal surface 95 of the production tubing PT/wellbore W at the same time. Optionally, the angle of the drive ports 67A, 67B with respect to the whip hose 82 can be adjusted (i.e. decreased) in order to provide a larger component of axial reaction force derived from the drive head 65, at the expense of its radial component of force, providing better drive characteristics as required.
[0059] The uphole oriented angle of the drive ports 67A, 67B also jets particulate material away from the cleaning head assembly 80 and washes it up the annulus between the bottom hole assembly 60 or 160 and the inner surface of the production tubing PT, for recovery to surface.
[0060] In operation, either the bottom hole assembly 60 or more preferably the bottom hole assembly 160, with the attached turbine assembly 69 and the cleaning head assembly 80 is inserted into the lubricator 30, optionally through the stuffing box 20, with the BOP 40 open and the christmas/xmas tree (located below the BOP 40 but not shown in either of
[0061] To drive the bottom hole assembly 160 into the wellbore W, pressurised fluid is injected through the hose 50 and the bottom hole assembly 60, discharging through thrust or drive ports 67A, 67B and also through the nozzles 85A, 85B, 85C in the nozzle assembly 83 of the cleaning head 80, which is driven in rotation by the turbine device 65 around the axis L of the swivel in the swivel assembly 70. Gravity also assists in pulling the BHA 60 into the wellbore W, particularly due to the inclusion of the weight stem 163. The pressurised fluid is delivered at high pressure through the outlet cleaning nozzles 85B, 85C and the radial thrust nozzle 85A in the nozzle assembly 83 of the cleaning head 80.
[0062] The fluid jetting through the radially extending cleaning outlet nozzles 85B, 85C cleans the scale 90 from the inner surface 95 of the production tubing PT and the reaction force created by the pressurised fluid exiting the radial thrust nozzle 85A holds the nozzle assembly 83 against the inner surface 95 of the production tubing PT. The fluid jetting through the drive or thrust ports 67A, 67B extending uphole at an angle with respect to the axis L of the hose 50 creates a reaction force tending to advance the cleaning head 80 in a downhole direction into the production tubing PT, thereby pulling the bottom hole assembly 60 and the hose 50 to which it is attached, deeper into the production tubing PT. It should however be noted that thrust ports 67A, 67B need not be used in certain operations (particularly for substantially vertical wells and/or when only the upper portion of the wellbore W requires to be cleaned) in which case the operator can (particularly due to the presence of weight stems 59 or 159) rely on gravity to lower the BHA 160 into the wellbore W and in such a case, the thrust ports 67A, 67B can be blanked off or otherwise blocked.
[0063] The pressure of the fluid injected can be controlled from the control cabin C at the surface, to increase the speed of advance of the bottom hole assembly 60 into the production tubing PT, by increasing the force of the drive jet.
[0064] The fluid pressure is typically maintained continuously through the cleaning operation, causing cleaning of the production tubing PT and continuous advance of the cleaning head 80 through the production tubing PT while cleaning takes place. This continuously reels the hose 50 from the reel 10 at the surface, which unspools gradually at a speed dictated by the rate of advance of the cleaning head 80.
[0065] The present example permits continuous cleaning of the entire production tubing PT from the initial stages when the cleaning head 80 has passed the BOP 40, through to the lower reaches of the production tubing PT limited only by the length of the hose 50. The hose 50 can typically be provided in lengths of up to 2500 m. If desired, the length of hose 50 on the reel 10 at the surface can be spliced with further reels in order to permit additional reach of the system further into the production tubing PT.
[0066] During changeover of the hose 50 at the surface, the hose 50 can optionally be reeled in by reversing the reel 10 by a short distance to withdraw the bottom hole assembly 160 uphole for the same short distance back into the previously-cleaned section of the production tubing PT. This is advantageous because following the connection of the additional reel at the surface, the cleaning process can start from the previously-cleaned section of the production tubing PT so that sections of the production tubing PT are not missed out during the cleaning process even when changeovers are needed at the surface.
[0067] Modifications and improvements can be made to the embodiments hereinbefore described without departing from the scope of the invention which is defined in the claims.