Continuous Production Device and Method for Silane-Modified Sealing Material

Abstract

A continuous production device and method for a silane-modified sealing material are provided. The device includes a twin screw extruder set, a cooling unit, and a static mixing unit; where the twin screw extruder set includes at least two twin screw extruders in series, each of which is provided with at least two inlets and at least one vacuum port, the cooling unit is disposed between last two stages of the twin screw extruders, and an outlet of a last-stage twin screw extruder is connected to the static mixing unit. Through the arrangement of various units of the device and their positional relations, components can be mixed in sequence or added in stages, so as to adapt to the characteristics of each component; a heat stabilizer and a polymer are added together as raw materials, which can increase the temperature for dehydration and avoid thermal decomposition of the polymer, and they cooperate with a dehydrant to make water in the system easier to remove; and the device has high operation flexibility and can adapt to the requirement of variability of a formulation of the silane-modified sealing material.

Claims

1. A continuous production device for a silane-modified sealing material, comprising: a twin screw extruder set, a cooling unit, and a static mixing unit; wherein the twin screw extruder set comprises at least two twin screw extruders in series, each of which is provided with at least two inlets and at least one vacuum port, the cooling unit is disposed between last two stages of the twin screw extruders, and an outlet of a last-stage twin screw extruder is connected to the static mixing unit.

2. The continuous production device of claim 1, further comprising a pre-mixing unit, wherein an outlet of the pre-mixing unit is connected to an inlet of a first-stage twin screw extruder.

3. The continuous production device of claim 1, wherein the twin screw extruder set comprises two twin screw extruders in series, and the cooling unit is disposed between a first-stage twin screw extruder and a second-stage twin screw extruder.

4. A method for continuously producing a silane-modified sealing material by using the device of claim 1, comprising: (1) mixing a silane-modified polymer and a heat stabilizer as raw materials, and adding the mixed raw materials to a first-stage twin screw extruder; (2) adding a filler, a plasticizer, a thixotropic agent, a light stabilizer, and a dehydrant to the first-stage twin screw extruder, and performing a treatment in a twin screw extruder upstream of a cooling unit under heating and vacuum; and (3) cooling a discharge in step (2) before entering a last-stage twin screw extruder, adding a dehydrant, a coupling agent, and a catalyst, and performing a treatment under a vacuum condition and then static mixing to obtain the silane-modified sealing material.

5. The method of claim 4, wherein the silane-modified polymer in step (1) comprises silane-terminated polyether and/or silane-terminated polyurethane.

6. The method of claim 4, wherein the heat stabilizer comprises a phosphite antioxidant and/or a hindered phenol antioxidant.

7. The method of claim 4, wherein the raw materials in step (1) further comprise a filler and/or a plasticizer.

8. The method of claim 4, wherein the mixing in step (1) is performed in a pre-mixing unit.

9. The method of claim 4, wherein the filler in step (2) is a powder filler and comprises any one or a combination of at least two of ground calcium carbonate, nano precipitated calcium carbonate, fumed silica, or silicon micro powder.

10. The method of claim 4, wherein the twin screw extruder set comprises two stages, and the treatment in step (2) is merely performed in the first-stage twin screw extruder.

11. The method of claim 4, wherein in step (3), after cooling, the discharge has a temperature of 40° C. to 60° C.

12. The method of claim 4, wherein the vacuum condition in step (3) is a vacuum degree of −0.08 MPa to −0.1 MPa.

13. The method of claim 4, comprising: (1) mixing a silane-modified polymer, a heat stabilizer, and a filler and/or a plasticizer, and adding the mixed raw materials to a first-stage twin screw extruder from a same inlet or different inlets of the first-stage twin screw extruder; (2) then adding a filler, a plasticizer, a thixotropic agent, a light stabilizer, and a dehydrant to the first twin screw extruder, wherein the dehydrant is added in batches; and performing a treatment in a twin screw extruder upstream of a cooling unit for 3 min to 10 min at a temperature of 110° C. to 140° C. and a vacuum degree of −0.08 MPa to −0.1 MPa; and (3) cooling a discharge in step (2) to a temperature of 40° C. to 60° C. before entering a last-stage twin screw extruder, adding a dehydrant, a coupling agent, and a catalyst, and performing a treatment for 3 min to 10 min at a vacuum degree of −0.08 MPa to −0.1 MPa, followed by static mixing and dispensing in sequence to obtain the silane-modified sealing material, wherein a colorant is added during the static mixing.

14. The continuous production device of claim 1, wherein the device further comprises a dispensing unit with an inlet connected to an outlet of the static mixing unit.

15. The method of claim 5, wherein a silane-terminated end group comprises any one of trimethoxysilyl, methyldimethoxysilyl, triethoxysilyl, or ethyldiethoxysilyl.

16. The method of claim 8, wherein two pre-mixing vessels of the pre-mixing unit are used alternately.

17. The method of claim 4, wherein the mixed raw materials are added from a same inlet or different inlets of the first-stage twin screw extruder.

18. The method of claim 4, wherein the dehydrant in step (2) is added in batches during the treatment.

19. The method of claim 4, where the treatment in step (2) is performed at a temperature of 110° C. to 140° C.

20. The method of claim 4, wherein the vacuum condition in step (2) is a vacuum degree of −0.08 MPa to −0.1 MPa.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0075] FIG. 1 is a structural diagram of a continuous production device for a silane-modified sealing material according to Example 1 of the present application.

REFERENCE LIST

[0076] 1 first pre-mixing vessel [0077] 2 second pre-mixing vessel [0078] 3 first-stage twin screw extruder [0079] 4 cooling unit [0080] 5 second-stage twin screw extruder [0081] 6 static mixing unit [0082] 7 dispensing unit

DETAILED DESCRIPTION

[0083] To better illustrate the present application and to facilitate the understanding of the solutions of the present application, the present application is further described in detail below. The examples described below are merely simplified examples of the present application and not intended to represent or limit the scope of the present application. The scope of the present application is defined by the claims.

[0084] The detailed description section of the present application provides a continuous production device and method for a silane-modified sealing material. The device includes a twin screw extruder set, a cooling unit 4, and a static mixing unit 6.

[0085] The twin screw extruder set includes at least two twin screw extruders in series, each of which is provided with at least two inlets and at least one vacuum port, the cooling unit 4 is disposed between last two stages of the twin screw extruders, and an outlet of a last-stage twin screw extruder is connected to the static mixing unit 6.

[0086] Typical but non-limiting examples of the present application are described below.

Example 1

[0087] This example provides a continuous production device for a silane-modified sealing material. A structural diagram of the continuous production device is as shown in FIG. 1, and the device includes a twin screw extruder set, a cooling unit 4, and a static mixing unit 6.

[0088] The twin screw extruder set includes two twin screw extruders in series, the cooling unit 4 is disposed between a first-stage twin screw extruder 3 and a second-stage twin screw extruder 5, and an outlet of the second-stage twin screw extruder 5 is connected to the static mixing unit 6.

[0089] The device further includes a pre-mixing unit, where an outlet of the pre-mixing unit is connected to an inlet of the first-stage twin screw extruder 3, and the pre-mixing unit includes two pre-mixing vessels arranged in parallel including a first pre-mixing vessel 1 and a second pre-mixing vessel 2. Each pre-mixing vessel is provided with a stirring means inside. A connection pipe between each of the first pre-mixing vessel 1 and the second pre-mixing vessel 2 and the first-stage twin screw extruder 3 is independently provided with a valve.

[0090] The first-stage twin screw extruder 3 is provided with seven inlets and two vacuum ports, with two of the inlets connected to the pre-mixing unit. The second-stage twin screw extruder 5 is provided with four inlets and one vacuum port, with one of the inlets connected to the cooling unit 4.

[0091] The device further includes a dispensing unit 7, where an inlet of the dispensing unit 7 is connected to an outlet of the static mixing unit 6.

Example 2

[0092] This example provides a continuous production device for a silane-modified sealing material. The continuous production device includes a twin screw extruder set, a cooling unit 4, and a static mixing unit 6.

[0093] The twin screw extruder set includes three twin screw extruders in series, the cooling unit 4 is disposed between a second-stage twin screw extruder and a third-stage twin screw extruder, and an outlet of the third-stage twin screw extruder is connected to the static mixing unit 6.

[0094] The device further includes a pre-mixing unit, where an outlet of the pre-mixing unit is connected to an inlet of a first-stage twin screw extruder 3, and the pre-mixing unit includes two pre-mixing vessels arranged in parallel including a first pre-mixing vessel 1 and a second pre-mixing vessel 2. Each pre-mixing vessel is provided with a stirring means inside. A connection pipe between each of the first pre-mixing vessel 1 and the second pre-mixing vessel 2 and the first twin-stage screw extruder 3 is independently provided with a valve.

[0095] The first-stage twin screw extruder 3 is provided with seven inlets and two vacuum ports, with two of the inlets connected to the pre-mixing unit. The third-stage twin screw extruder is provided with four inlets and one vacuum port, with one of the inlets connected to the cooling unit 4.

[0096] The device further includes a dispensing unit 7, where an inlet of the dispensing unit 7 is connected to an outlet of the static mixing unit 6.

[0097] In Examples 1 and 2, since the pre-mixing unit includes the two pre-mixing vessels, with one for supplying raw materials, while the other for mixing the raw materials, the two pre-mixing vessels can be used alternately to ensure the continuous supply of materials; and through the arrangement of the pre-mixing unit, the twin screw extruder set, and the cooling unit between twin screw extruders, components can be mixed in sequence or added in stages so as to adapt to the characteristics of each component and sufficiently remove water in the production process of the sealing material.

Example 3

[0098] This example provides a continuous production method for a silane-modified sealing material. The silane-modified sealing material includes the following components in parts by weight: 50 parts of MS polymer S203H and 50 parts of MS polymer 5303H; 2 parts of IRGANOX 245 as a heat stabilizer; 60 parts of PPG3000 as a plasticizer; 100 parts of NPCC and 50 parts of GCC as fillers; 2 parts of polyamide wax as a thixotropic agent; 3 parts of vinyltrimethoxysilane as a dehydrant; 1 part of UV-9 and 1 part of UV-326 as light stabilizers; 2 parts of N-aminoethyl-γ-aminopropyltrimethoxysilane as a coupling agent; and 2 parts of dibutyltin diacetylacetonate as a catalyst.

[0099] The method was performed by using the device in Example 1 and included steps described below.

[0100] (1) 50 parts of MS polymer 5203H, 50 parts of MS polymer 5303H, and 2 parts of IRGANOX 245 were mixed in the pre-mixing vessel and added to the first-stage twin screw extruder 3, where the mixed raw materials were added from a single inlet of the first-stage twin screw extruder 3.

[0101] (2) NPCC and GCC in the above formulation were added according to their weight parts from one inlet of the first-stage twin screw extruder 3, the polyamide wax, UV-9, and UV-326 were added from another inlet of the first-stage twin screw extruder 3, PPG3000 was added from another inlet of the first-stage twin screw extruder 3, and 2 parts of vinyltrimethoxysilane were added in batches from two inlets of the first-stage twin screw extruder 3, and these components were heated to a temperature of 115° C. and treated for 10 min with a vacuum degree maintained at −0.09 MPa within the first-stage twin screw extruder 3.

[0102] (3) The discharge in step (2) was cooled to 50° C. and then fed into the second-stage twin screw extruder 5, the remaining vinyltrimethoxysilane, N-aminoethyl-γ-aminopropyltrimethoxysilane, and dibutyltin diacetylacetonate in the formulation were added from different inlets of the second-stage twin screw extruder 5, respectively, and these components were treated for 8 min with a vacuum degree maintained at −0.09 MPa, static mixed, and dispensed, so that the silane-modified sealing material was obtained, where a colorant was added during static mixing.

Example 4

[0103] This example provides a continuous production method for a silane-modified sealing material.

[0104] The silane-modified sealing material includes the following components in parts by weight: 100 parts of STP-E polymer; 2 parts of IRGANOX 1010 as a heat stabilizer; 70 parts of diisodecyl phthalate as a plasticizer; 150 parts of NPCC and 10 parts of GCC as fillers; 2 parts of fumed silica as a thixotropic agent; 4 parts of 3-isocyanatopropyltrimethoxysilane as a dehydrant; 2 parts of light stabilizer 770 and 1 part of UV-327; 1 part of γ-aminopropyltriethoxysilane and 2 parts of N-aminoethyl-γ-aminopropyltriethoxysilane as coupling agents; and 3 parts of dibutyltin diacetate as a catalyst.

[0105] The method was performed by using the device in Example 1 and included steps described below.

[0106] (1) 100 parts of STP-E polymer, 2 parts of IRGANOX 245, and 10 parts of GCC were mixed in the pre-mixing vessel and added to the first-stage twin screw extruder 3, where the mixed raw materials were added from two inlets of the first-stage twin screw extruder 3.

[0107] (2) NPCC in the above formulation was added according to its weight parts from one inlet of the first-stage twin screw extruder 3, fumed silica, UV-327, and light stabilizer 770 were added from another inlet of the first-stage twin screw extruder 3, 50 parts of diisodecyl phthalate were added from yet another inlet of the first-stage twin screw extruder 3, and 3 parts of vinyltrimethoxysilane were added in batches from two inlets of the first-stage twin screw extruder 3, and these components were heated to a temperature of 130° C. and treated for 6 min with a vacuum degree maintained at −0.1 MPa within the first-stage twin screw extruder 3.

[0108] (3) The discharge in step (2) was cooled to 40° C. and then fed into the second-stage twin screw extruder 5, the remaining diisodecyl phthalate and 3-isocyanatopropyltrimethoxysilane in the formulation were added from different inlets of the second-stage twin screw extruder 5, respectively, γ-aminopropyltriethoxysilane, N-aminoethyl-γ-aminopropyltriethoxysilane, and dibutyltin diacetate were added from a same inlet, and these components were treated for 6 min with a vacuum degree maintained at −0.1 MPa, static mixed, and dispensed, so that the silane-modified sealing material was obtained, where a colorant was added during static mixing.

Example 5

[0109] This example provides a continuous production method for a silane-modified sealing material. The silane-modified sealing material includes the following components in parts by weight: 40 parts of STP-E polymer and 60 parts of SPUR polymer; 2 parts of IRGANOX 126 as a heat stabilizer; 40 parts of PPG2000 as a plasticizer; 100 parts of NPCC and 60 parts of silicon micro powder as fillers; 10 parts of fumed silica; 3 parts of vinyltrimethoxysilane as a dehydrant; 2 parts of light stabilizer 622 and 2 parts of UV-P; 3 parts of γ-aminopropyltriethoxysilane as a coupling agent; and 1 part of dibutyltin diacetate and 1 part of dibutyltin diacetylacetonate as catalysts.

[0110] The method was performed by using the device in Example 2 and included steps described below.

[0111] (1) 40 parts of STP-E polymer, 60 parts of SPUR polymer, 2 parts of IRGANOX 126, 10 parts of PPG2000, and 10 parts of fumed silica were mixed in the pre-mixing vessel and added to the first-stage twin screw extruder 3, where the mixed raw materials were added from one inlet of the first-stage twin screw extruder 3.

[0112] (2) NPCC and silicon micro powder in the above formulation were added according to their weight parts from one inlet of the first-stage twin screw extruder 3, UV-P and light stabilizer 622 were added from another inlet of the first-stage twin screw extruder 3, 30 parts of PPG2000 were added from yet another inlet of the first-stage twin screw extruder 3, and 2 parts of vinyltrimethoxysilane were added in batches from two inlets of the first-stage twin screw extruder 3, and these components were heated to a temperature of 140° C. and treated for 3 min with a vacuum degree maintained at −0.08 MPa within the first-stage twin screw extruder 3. Then, these components were fed into the next twin screw extruder and treated for 2 min at the same temperature and pressure.

[0113] (3) The discharge in step (2) was cooled to 60° C. and then fed into the third-stage twin screw extruder, the remaining vinyltrimethoxysilane in the formulation was added from one inlet of the second-stage twin screw extruder 5, γ-aminopropyltriethoxysilane, dibutyltin diacetylacetonate, and dibutyltin diacetate were added from a same inlet, and these components were treated for 3 min with a vacuum degree maintained at −0.08 MPa, static mixed, and dispensed, so that the silane-modified sealing material was obtained, where a colorant was added during static mixing.

Comparative Example 1

[0114] This comparative example provides a continuous production method for a silane-modified sealing material. The composition of the silane-modified sealing material is similar to that of Example 3 except that a heat stabilizer IRGANOX 245 is not included.

[0115] The method is similar to that of Example 3 except that the mixed raw materials in step (1) did not include the heat stabilizer IRGANOX 245.

[0116] The performance of the silane-modified sealing materials produced in Examples 3 to 5 and Comparative Example 1 was tested, where the surface tack free time, hardness, tensile strength, and elongation at break of the silane-modified sealing materials were measured. Tack free time was measured according to GB/T13477.5, the hardness was measured according to GB/T531.1, and the tensile strength and the elongation at break were measured according to GB/T528. The results are shown in Table 1.

TABLE-US-00001 TABLE 1 Results of performance test for silane-modified sealing materials in Examples 3 to 5 and Comparative Example 1 Comparative Example 3 Example 4 Example 5 Example 1 Tack free time (min) 60 45 15 120 Hardness (Shore A) 12 20 60 5 Tensile strength (MPa) 1.3 2.5 4.0 0.6 Elongation at break 600 500 300 200 (%)

[0117] As can be seen from Table 1, the device of the present application can be adopted to continuously produce the silane-modified sealing material, the resulting silane-modified sealing materials may have performances varying depending on the types of polymers used and are all excellent in essential performances, and meanwhile, various sealing materials have obvious advantages in certain aspects and thus have respective unique applicability and meet the requirements of various products. In Comparative Example 1, due to the absence of a heat stabilizer, the polymers partially decomposed during vacuum dehydration at the comparable temperature and had a decreased crosslinking density. In terms of performance, surface drying is significantly slowed, and the hardness, tensile strength, and elongation at break significantly decreased.

[0118] The applicant has stated that although the detailed device and method of the present application are described through the examples described above, the present application is not limited to the detailed device and method described above, which means that the implementation of the present application does not necessarily depend on the detailed device and method described above.