THERMOSTATIC ASSEMBLY, IN PARTICULAR THERMOSTATIC CARTRIDGE
20220107658 · 2022-04-07
Inventors
Cpc classification
F16K11/0655
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G05D23/13
PHYSICS
F16K11/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
This assembly comprises a casing, a thermostatic element and a slide. This slide is movable along an axis of the element so a first seat of the slide and a first seat of the casing delimit between them a first passage running around the axis and in which a hot fluid inlet opens and a second seat of the slide and a second seat of the casing delimit between them a second passage running around the axis and in which a cold fluid inlet opens. These first and second passages are closed when the slide occupies a first or second axial position, respectively, in which the first or second seat of the slide is in axial abutment against the first or second seat of the casing, respectively. They are open continuously all around the axis when the slide occupies an intermediate position between the first and second positions.
Claims
1. A thermostatic assembly, including: a casing in which are defined: a chamber which defines an axis and in which a hot fluid and a cold fluid mix to form a mixed fluid, a hot fluid inlet through which the hot fluid enters the chamber from outside the casing, a cold fluid inlet through which the cold fluid enters the chamber from outside the casing, and a mixed fluid outlet through which the mixed fluid contained in the chamber leaves the casing, a thermostatic element which includes a thermosensitive body, arranged to be in contact with the mixed fluid, and a piston, connected to the casing, the thermosensitive body and the piston moving relative to each other along the axis according to the temperature of the mixed fluid, and a slide for regulating the temperature of the mixed fluid, this slide being arranged in the chamber so as to be movable along the axis in such a way that: a first seat of the slide and a first seat of the casing delimit between them, along the axis, a first passage which runs around the axis and into which the hot fluid inlet opens in the chamber, this first passage being closed when the slide occupies a first axial position in which the first seat of the slide is in axial contact against the first seat of the casing, a second seat of the slide and a second seat of the casing delimit between them, along the axis, a second passage which runs around the axis and on which the cold fluid inlet opens in the chamber, this second passage being closed when the slide occupies a second axial position in which the second seat of the slide is in axial contact against the second seat of the casing, and the first and second passages are open continuously all around the axis when the slide occupies an intermediate axial position between the first and second positions, wherein the slide is connected to the thermosensitive body of the thermostatic element to be displaced along the axis so as to close the first and second passages in respective inverse proportions, and wherein the thermostatic assembly incorporates: one or more first reliefs, which are arranged in or at inlet or at outlet of the first passage and which are shaped to slow down, non-uniformly around the axis, a first fluid flow in the first passage when the slide is axially between the intermediate position and the first axial position, and one or more second reliefs, which are arranged in or at inlet or at outlet of the second passage and which are shaped to slow down, non-uniformly around the axis, a second fluid flow in the second passage when the slide is axially between the intermediate position and the second axial position.
2. The thermostatic assembly according to claim 1, wherein each of the first and second reliefs is borne by the slide or by the casing.
3. The thermostatic assembly according to claim 1, wherein the or each first relief extends axially across the first fluid flow in or at inlet or at outlet of the first passage, and wherein the or each second relief extends axially across the second fluid flow in or at inlet or at outlet of the second passage.
4. The thermostatic assembly according to claim 1, wherein: a single first relief, which runs continuously all around the axis and whose axial dimension varies as this first relief is followed around the axis, or a single second relief, which runs continuously around the axis and whose axial dimension varies as this second relief is followed around the axis.
5. The thermostatic assembly according to claim 1, wherein: a plurality of first reliefs which are distributed about the axis and which occupy, about the axis, respective portions which are distinct and separate, or a plurality of second reliefs which are distributed around the axis and which occupy respective portions which are distinct and separate around the axis.
6. The thermostatic assembly according to claim 1, wherein: the first relief or reliefs protrude from the first seat of the slide or of the first seat of the casing, being made of a flexible material adapted to be deformed by squeezing when the slide is in the first axial position, or the second relief or reliefs protrude from the second seat of the slide or of the second seat of the casing, being made of a flexible material adapted to deform by squeezing when the slide is in the second axial position.
7. The thermostatic assembly according to claim 1, wherein: the first relief or reliefs rigidly protrude from the first seat of the slide or from the first seat of the casing, being received in a complementary recess hollowed out in, respectively, the first seat of the casing or the first seat of the slide when the slide is in the first axial position, or the second relief or reliefs rigidly protrude from the second seat of the slide or from the second seat of the casing, being received in a complementary recess hollowed out in, respectively, the second seat of the casing or the second seat of the slide when the slide is in the second axial position.
8. The thermostatic assembly according to claim 1, wherein: the first relief or reliefs protrude from a dedicated surface of the slide or of the casing, which is located at inlet of the first passage and which extends the first seat of the slide or the first seat of the casing opposite to the axis without being brought into contact with, respectively, the first seat of the casing or the first seat of the slide whatever the axial position of the slide in the chamber, or the second relief or reliefs protrude from a dedicated surface of the slide or casing, which is located at inlet of the second passage and which extends the second seat of the slide or the second seat of the casing opposite to the axis without being brought into contact with, respectively, the second seat of the casing or the second seat of the slide regardless of the axial position of the slide in the chamber.
9. The thermostatic assembly according to claim 1, wherein: the first relief or reliefs protrude from a dedicated surface of the slide or of the casing, which is located at outlet of the first passage and which extends the first seat of the slide or the first seat of the casing toward the axis without being brought into contact with, respectively, the first seat of the casing or the first seat of the slide whatever the axial position of the slide in the chamber, or the second relief or reliefs protrude from a dedicated surface of the slide or of the casing, which is located at outlet of the second passage and which extends the second seat of the slide or the second seat of the casing toward the axis without being brought into contact with, respectively, the second seat of the casing or the second seat of the slide whatever the axial position of the slide in the chamber.
10. The thermostatic assembly according to claim 1, wherein: the first relief or reliefs protrude from a surface of the casing, which delimits the hot fluid inlet, or the second relief or reliefs protrude from a surface of the casing, which delimits the cold fluid inlet.
11. The thermostatic assembly according to claim 1, wherein the thermostatic assembly forms a thermostatic cartridge adapted to be integrally fitted into a faucet body.
Description
[0041] The invention will be better understood from the following description, given only by way of example, and made with reference to the drawings in which:
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[0073] The cartridge 1 includes, as its main external component, a hollow casing 10. This casing 10 presents as a generally tubular shape, which is centered on the X-X axis and which internally delimits a chamber 11 centered on the X-X axis. The hot water and cold water to be regulated by the cartridge 1 are intended to mix inside the chamber 11, forming a mixed water therein.
[0074] For convenience, the remainder of the description is oriented with respect to the X-X axis, in the sense that the terms “upper” and “top” correspond to an axial orientation facing the upper part of the figures, while the terms “lower” and “bottom” correspond to an axial direction of opposite sense.
[0075] In the embodiment considered in the figures, the casing 10 includes an upper housing 12 to the lower end of which a sleeve 13 is attached, here by screwing. The chamber 11 extends along both the housing 12 and the sleeve 13. The housing 12 and the sleeve 13 are intended to be mounted in a sealed manner in the body of the above-mentioned mixing faucet, with the interposition of O-rings, which are visible in
[0076] The casing 1 presents lateral inlets 14.1 and 14.2 which connect the outside of the casing 1 to the chamber 11. The inlets 14.1 and 14.2 are axially offset from each other along the casing 1, being, in particular at the level of the respective outlets of these inlets into the chamber 11, separated from each other by a side wall 15 of the chamber 11. In practice, the embodiment of each of the lateral inlets 14.1 and 14.2 is not limiting: by way of example, each of these inlets 14.1 and 14.2 may include one or more radial through openings, which extend in circumferential arcs centered on the X-X axis; or each of these inlets 14.1 and 14. 2 extends, at least in part, axially in the thickness of the lateral wall of the casing 1, opening outside this wall, via one or more orifices of various geometries, at an axial level different from that at which the other inlet 14.1, 14.2 opens into the chamber 11, also via one or more orifices of various geometries. In all cases, the inlet 14.1, which is located here lower than the inlet 14.2, constitutes a hot water inlet through which hot water enters the chamber 11 from outside the casing 1, while the inlet 14.2 constitutes a cold-water inlet through which cold water enters the chamber 11 from outside the casing 1.
[0077] In order to allow the mixed water contained in chamber 11 to leave the casing 1, the latter presents a mixed water outlet 16 which, in the example of the embodiment considered here, is centered on the X-X axis, and is delimited by the sleeve 13.
[0078] The cartridge 1 also includes a slide 20 mounted inside the chamber 11 in a manner movable along the X-X axis between two extreme positions, namely: [0079] a lower extreme position, in which a seat 20.1 of the slide 20, which is located at a lower axial end of this slide and which runs all around the X-X axis, is in axial abutment against a seat 10.1 of the casing 10, which runs all around the X-X axis and which is located, along the X-X axis, substantially at the level of the outlet of the inlet 14.1 inside the chamber 11, and [0080] an upper extreme position, in which a seat 20.2 of the slide 20, which is located at an upper axial end of the slide 20 and which runs all around the X-X axis, rests against a seat 10.2 of the casing 10, which runs all around the X-X axis and which is located, along the X-X axis, substantially at the level of the opening of the inlet 14.2 inside the chamber 11.
[0081] In the example of the embodiment considered here, and as clearly visible in
[0082] In all cases, the axial dimension of the slide 20, separating its opposite seats 20.1 and 20.2 from each other, is smaller than the axial distance separating the seats 10.1 and 10.2 of the casing 10 from each other. Thus, the seat 20.1 of the slide 20 and the seat 10.1 of the casing 10 delimit between them, along the X-X axis, a passage P1 which runs around the X-X axis and on which the inlet 14.1 opens into the chamber 11. Similarly, the seat 20.2 of the slide 20 and the seat 10.2 of the casing 10 delimit between them, along the X-X axis, a passage P2 which runs around the X-X axis and into which the inlet 14.2 opens into the chamber 11.
[0083] It is understood that, when the slide 20 is in its lower extreme position, the slide closes the passage P1 and thus completely closes, except for leaks, the hot water inlet inside the chamber 11, while opening to the maximum the cold-water inlet in this chamber via the open passage P2. Conversely, when the slide 20 is in its extreme upper position, the slide closes the passage P2 and thus completely closes, except for leaks, the cold-water inlet inside the chamber 11, while opening to the maximum the hot water inlet in this chamber via the passage P1. Of course, depending on the position of the slide 20 along the X-X axis between its extreme upper and lower positions, the respective closure of the passages P1 and P2 vary in an inverse manner, which amounts to saying that the quantities of hot and cold water admitted inside the chamber 11 are regulated, in respective proportions that are globally inverse, by the slide 20 according to its axial position.
[0084] In
[0085] The slide 20 is mounted inside the chamber 11 by sealing the inlets 14.1 and 14.2 on the outside of the slide against each other. For this purpose, in the example of the embodiment considered here, the slide 20 presents an outer lip 23, which runs all around the outer side face of the slide and is pressed, radially to the axis, against the wall 15 of the chamber 11, so as to form a hot and cold-water seal between the inlets 14.1 and 14.2. This sealing lip 23 can advantageously be formed by the elastomer layer 21, by being integrated in one piece with this elastomer layer 21. Moreover, in order that the cold water admitted to the interior of the chamber 11 via the inlet 14.2 may join and mix with the hot water admitted to the chamber via the inlet 14.1, to form the mixed water flowing downstream of the slide 20 to the outlet 16, the slide 20 has one or more flow orifices 24 connecting the opposite axial faces of the slide to each other. This or these flow holes 24 can advantageously be delimited by the insert 22, in the form of several through holes, distributed around the X-X axis. It should be noted that the arrangements of the slide 20, such as the sealing lip 23, allowing the inlets 14.1 and 14.2 outside the casing to be sealed from each other, and the arrangements of the slide, such as the flow orifice(s) 24, allowing cold water to flow through the casing to join the hot water, are not limiting to the invention.
[0086] To drive the slide 20 in translation along the X-X axis, the cartridge 1 includes a thermostatic element 30 that includes a thermosensitive body 31 and a piston 32, which, in the assembled state of the cartridge components, are substantially centered on the X-X axis. The thermostatic element 30 is designed so that its thermosensitive body 31 and its piston 32 move relative to each other along the X-X axis, this relative movement being controlled by a temperature change applied to the thermosensitive body 31. For this purpose, the thermosensitive body 31 contains, for example, a thermally expandable material which, on expansion, causes the piston 32 to move relative to the thermosensitive body 31 and which, on contraction, allows the piston to retract relative to the thermosensitive body. Other forms of thermo-actuation are possible for the thermostatic element 30. In all cases, so that the relative axial displacement between the thermosensitive body 31 and the piston 32 is controlled by the temperature of the mixed water contained in the chamber 11, this thermosensitive body 31 is arranged to be in contact with the mixed water, being at least partially arranged in the chamber 11 and/or in the mixed water outlet 16.
[0087] The thermosensitive body 31 is rigidly connected to the slide 20, for example by screwing into the insert 22, it being emphasized that the form of this connection between the slide 20 and the thermosensitive body 31 is not limiting and, above all, that this connection extends as a kinematic connection from one to the other for the purpose of moving the slide to close off, in respective inverse proportions, the passages P1 and P2. The piston 32, in turn, is connected to the housing 10 by a mechanism, referenced 40 and detailed below.
[0088] Assuming that the mechanism 40 keeps the position of the piston 32 along the X-X axis fixed with respect to the casing 1, the temperature of the mixed water leaving the cartridge 1 is thermostatically regulated by the slide 20 and the thermostatic element 30. Indeed, in this hypothesis, the temperature of the mixed water is the direct result of the respective quantities of hot and cold water admitted into the chamber 11 via the passages P1 and P2, respectively, which are more or less closed off by the slide 20, as explained above. If the supply of hot and/or cold water to the cartridge is disturbed and, for example, the temperature of the mixed water increases, the piston 32 moves axially with respect to the thermosensitive body 31, which causes the thermosensitive body 31 and therefore the slide 20 to move downwards: the proportion of hot water flowing through the passage P1 decreases while, conversely, the proportion of cold water flowing through the passage P2 increases, which leads to a decrease in the temperature of the mixed water. An inverse reaction occurs when the temperature of the mixed water decreases, it being noted that a compression spring 33 is provided to return the thermostatic body 31 and the piston 32 towards each other when the latter retracts, for example upon contraction of the thermosensitive material contained in the thermosensitive body 31. In the example of the embodiment considered in the figures, this return spring 33 is interposed axially between the casing 1 and the slide 20. The correction of the mixed water temperature leads to a regulation balance for this mixed water temperature, and this at a thermostatically regulated temperature which depends on the position, imposed by the mechanism 40, of the piston 32 along the X-X axis.
[0089] The mechanism 40 allows adjusting the value of the thermostatically regulated temperature, by acting on the axial position of the piston 32. In the example considered here, this mechanism 40 comprises a stop 41, against which the upper end of the piston 32 is axially pressed and which is slidably mounted, along the X-X axis, inside a nut 42, with axial interposition between the stop 41 and the nut 42 of an overtravel spring 43. The axial position of the nut 42 inside the casing 10, and hence the height of the stop 41, can be modified by an adjusting screw 44, which is centered on the X-X axis and whose upper end is intended to be rotatably connected with an operating handle, not shown in the figures. At its lower end, the adjusting screw 44 is screwed into the nut 42, the latter being rotatably connected about the X-X axis to the casing 1, typically by splines. Thus, when the screw 44 is driven in rotation on itself about the X-X axis, the nut 42 translates along this axis, which causes the corresponding drive of the stop 41 through the intermediary of the overtravel spring 43, it being stressed that this overtravel spring 43 is substantially stiffer than the return spring 33.
[0090] The structure and operation of the adjustment mechanism 40 will not be further described here, it being understood that the reader may refer for this purpose to FR 2 869 087. It is recalled that the embodiment of this mechanism 40 is not limiting of the invention: other embodiments are known in the art, for example in FR 2 921 709, FR 2 774 740, and FR 2 870 611. Furthermore, as an alternative not shown, if the ability to adjust the value of the temperature at which the slide 20 regulates the mixing of hot and cold water is dispensed with, the mechanism 40 can be removed from the cartridge 1, the piston 32 then being fixedly connected to the casing 10.
[0091] We now return to a more detailed description of the slide 20, referring more specifically to
[0092] The slide 20 incorporates two reliefs, namely a lower relief 25.1, borne by the slide at its seat 20.1, and an upper relief 25.2, borne by the slide at its seat 20.2. Each of the reliefs 25.1 and 25.2 extends beyond the corresponding seat 20.1 and 20.2. Along the X-X axis, each relief 25.1, 25.2 thus extends across the fluid flow in the corresponding passage P1 and P2, as clearly visible in
[0093] The axial dimension of each relief 25.1, 25.2 is not constant around the X-X axis but, varies as the relief runs around the X-X axis, passing from a maximum value to a minimum value which may be zero. Thus, the lower end edge of the relief 25.1 is spaced axially from the seat 20.1 in a variable manner when this relief 25.1 runs about the X-X axis and the upper end edge of the relief 25.2 is spaced axially in a variable manner when this relief 25.2 runs about the X-X axis. In the example of the embodiment considered in
[0094] In all cases, the maximum axial dimension of each of the reliefs 25.1 and 25.2 is sufficiently small that neither of these reliefs 25.1 and 25.2 is in contact with the corresponding seats 10.1 and 10.2 of the casing 10 when the slide 20 is in the intermediate position of
[0095] When the slide 20 is in its extreme lower position or close to this extreme lower position, the relief 25.1 interferes with the seat 10.1 of the casing 10: the relief 25.1 is then intended to be deformed by squeezing, the relief 25.1 being made of a suitable flexible material. Similarly, when the slide 20 is in its extreme upper position or close to this extreme upper position, the relief 25.2 interferes with the seat 10.2 of the casing 10: the relief 25.2 is then intended to be deformed by squeezing, this relief 25.2 being constituted of a suitable flexible material. In the embodiment considered in
[0096] What has just been described for the passage P1 when the slide 20 leaves the intermediate position in the direction of the seat 10.1 is found in a corresponding manner for the passage P2 when the slide 20 leaves the intermediate position in the direction of the seat 10.2 of the casing 10.
[0097] It is understood that, since the fluid flow in the passages P1 and P2 is slowed down in a non-uniform manner around the X-X axis when the slide is close to these extreme upper and lower positions, the phenomenon of suction of the slide 20 against the seats 10.1 and 10.2, as described at the beginning of the present document, is prevented or, at least, limited in intensity since over a significant peripheral part of the passages P1 and P2, the fluid flow is prevented from reaching significant speeds.
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[0099] The reliefs 125.1, 125.2, 225.1, 225.2, 325.1, 325.2, 425.1, 425.2, 525.1, 525.2, 625.1, 625.2, 725.1 and 725.2 are, like the reliefs 25.1 and 25.2, borne by the corresponding slide 120, 220, 320, 420, 520, 620, 720 at the level of its seats 120.1 and 120.2, 220.1 and 220.2, 320.1 and 320.2, 420.1 and 420.2, 520.1 and 520.2, 620.1 and 620.2, 720.1 and 720.2: these reliefs protrude from these seats and are made of a flexible material adapted to be deformed by squeezing against the seat 10.1 of the casing 10 when the slide is in its lower extreme position and to be deformed by squeezing against the seat 10.2 of the casing 10 when the slide is in its upper extreme position. Advantageously, these reliefs are integrated into an elastomer layer similar to the elastomer layer 21 of the slide 20, produced in particular by overmolding.
[0100] Unlike the relief 25.1 provided as a single relief on the seat 20.1 of the slide 20, several reliefs 125.1, 225.1, 325.1, 425.1, 525.1, 625.1 and 725.1 are provided on the corresponding seat of the slide 120, 220, 320, 420, 520, 620, 720 and are distributed around the X-X axis, occupying, around this axis, respective portions which are distinct and separate. Likewise, unlike the relief 25.2 provided as a single relief on the seat 20.2 of the slide 20, a plurality of reliefs 125.2, 225.2, 325.2, 425.2, 525.2, 625.2, 725.2 are provided on the corresponding seat of the slide 120, 220, 320, 420, 520, 620, 720 and are distributed around the X-X axis, occupying, around this axis, respective portions which are distinct and separate. This being the case, the effect of reliefs 125.1, 125.2, 225.1, 225.2, 325.1, 325.2, 425.1, 425.2, 525.1, 525.2, 625.1, 625.2, 725.1 and 725.2 on the flow of fluid through the passages P1 and P2 is substantially identical to that of reliefs 25.1 and 25.2.
[0101] As shown in
[0102] As shown in
[0103] As shown in
[0104] As shown in
[0105] As shown in
[0106] As shown in
[0107] As shown in
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[0109] The slide 820 can, as in the example of the embodiment considered here, be structurally distinguished from the slide 20, by including a main body 826 designed to ensure, at the same time, the connection of the slide 820 to the thermosensitive body 31 of the thermostatic element 30 and the formation of the seats 820.1 and 820.2, this main body 826 being equipped, on its outer lateral face, with an O-ring 827 ensuring the sealing between the passages P1 and P2 on the outside of the slide 820.
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[0111] In the example of the embodiment considered in
[0112] Functionally, the reliefs 925.1 and 925.2 are similar to the reliefs 25.1 and 25.2 and their variants of
[0113] Of course, the precise shape of the rigid reliefs 925.1 and 925.2 is not limited to that of
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[0116] The arrangement of the reliefs 1125.1 and 1125.2 at the inlet of the passages P1 and P2 makes it possible to avoid providing recessed housings in the seat on which the seat bearing the rigid reliefs rests when the slide closes the corresponding passage.
[0117] Of course, the precise shape of the reliefs 1125.1 and 1125.2 is not limited to that of
[0118] Furthermore, following considerations similar to those on which the distinction between the embodiment of
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[0120] Of course, the precise shape of the reliefs 1425.1 and 1425.2 is not limited to that of
[0121] Also, as previously related to
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[0123] The pressure drops and disturbances that reliefs 1717.1 and 1717.2 produce on the fluid flow at the inlet of passages P1 and P2 are similar to those produced by reliefs 1425.1, 1425.2, 1525.1, 1525.2 and 1617.1.
[0124] Finally, various arrangements and variants of the thermostatic assemblies described so far are also conceivable. By way of example: [0125] rather than the relief(s) associated with the passage P1 being identical to the relief(s) associated with the passage P2, as envisaged in the various embodiments illustrated in the figures, the relief(s) associated with the passage P1 may be different from the relief(s) associated with the passage P2; thus, within the same thermostatic assembly, any one of the embodiments of the reliefs contemplated in the figures may be used for one of the passages P1 and P2 and any other of the embodiments of the reliefs contemplated in the figures may be used for the other of the passages P1 and P2; and/or [0126] rather than the casing, the slide, and the thermostatic element, and optionally the mechanism 40, being assembled together as a cartridge capable of being integrally fitted into a faucet body, such that the cartridge 1 contemplated above, the slide and the thermostatic element, and optionally the mechanism 40, may be installed directly into a faucet body, the latter then forming a casing functionally similar to the casing of the cartridge.