Pneumatic tire
11273674 · 2022-03-15
Assignee
Inventors
Cpc classification
B60C15/0018
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2223
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2219
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2012
PERFORMING OPERATIONS; TRANSPORTING
B60C9/2006
PERFORMING OPERATIONS; TRANSPORTING
B60C9/00
PERFORMING OPERATIONS; TRANSPORTING
B60C15/06
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2077
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2083
PERFORMING OPERATIONS; TRANSPORTING
B60C9/2204
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60C9/22
PERFORMING OPERATIONS; TRANSPORTING
B60C15/06
PERFORMING OPERATIONS; TRANSPORTING
B60C9/20
PERFORMING OPERATIONS; TRANSPORTING
B60C9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In my pneumatic tire, a circumferential belt is formed by a spirally wound band strip, the tread includes at least three circumferential land portions, cords of the inclined belt layer are steel cords, the total cross-sectional area of the steel cords per 25 mm of width perpendicular to the extending direction of the steel cords is from 2.3 to 4.0 mm.sup.2, a gap is present in the tire width direction between each lap of the band strip, and the relational expression W/{(w+2d)+0.3×w}≥1.0 is satisfied, where W is the width in the tire width direction of the circumferential land portion with the smallest width among the circumferential land portions, w is the width of the band strip in the tire width direction, and d is the width of the gap in the tire width direction between each lap of the band strip.
Claims
1. A pneumatic tire comprising: a carcass formed by one or more carcass plies extending toroidally between a pair of bead portions; an inclined belt arranged on a tire radial outside of the carcass and formed by one or more inclined belt layers made of cords extending at an inclination relative to a tire circumferential direction; a circumferential belt arranged on the tire radial outside of the inclined belt and formed by one circumferential belt layer made of cords extending in the tire circumferential direction; and a tread portion on the tire radial outside of the circumferential belt; wherein the one circumferential belt is made of only one spirally wound band strip; the tire further comprises, on the tread portion, a plurality of circumferential main grooves extending in the tire circumferential direction and three or more circumferential land portions defined by two circumferential main grooves or by one circumferential main groove and a tread edge; the cords of the inclined belt layer are steel cords, and a total cross-sectional area of the steel cords per 25 mm of width perpendicular to an extending direction of the steel cords is in a range of 2.3 mm.sup.2 to 4.0 mm.sup.2; in a reference state in which the tire is mounted on an applicable rim, filled to a prescribed internal pressure, and has no load applied thereon, a gap is present in a tire width direction between each lap of the band strip; a relational expression W/{(w+2d)+0.3×w}≥1.0 is satisfied; and a relational expression W=2w+2d is satisfied; where W is a width in the tire width direction of a circumferential land portion, among the three or more circumferential land portions, that has a smallest width in the tire width direction, w is a width of the band strip in the tire width direction, and d is a width of the gap in the tire width direction between each lap of the band strip; the circumferential land portion having the smallest width in the tire width direction is located on the tire equator in the tire width direction; a width of the circumferential belt in the tire width direction is set from 90% to 110% of a width of the inclined belt in the tire width direction; one end of the circumferential belt at a first side of the tire in the tire width direction is positioned more outwardly than one end of the inclined belt at the first side of the tire in the tire width direction; and another end of the circumferential belt at a second side of the tire in the tire width direction is positioned more inwardly than another end of the inclined belt at the second side of the tire in the tire width direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the accompanying drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION
(12) Embodiments of the present disclosure are described below in detail with reference to the drawings.
(13)
(14) As illustrated in
(15) As illustrated in
(16) In the present disclosure, the carcass line may have a variety of shapes. For example, the position along the tire radial direction where the width of the carcass 3 in the tire width direction is maximized (carcass maximum width position) may be closer to the bead portions 2 or closer to the tread portion 6. Specifically, the carcass maximum width position may be at a position in a range of 50% to 90% of the tire section height SH outward in the tire radial direction from a bead base portion in the aforementioned reference state, for example.
(17) In the present disclosure, the carcass 3 is preferably a radial carcass but may also be a bias carcass. Any material may be used in the carcass of the present disclosure, such as rayon, nylon, polyethylene naphthalate (PEN), polyethylene terephthalate (PET), aramid, glass fiber, carbon fiber, steel, or the like. Organic fiber cords are particularly preferably used to make the carcass member lightweight. Any number of cords may be embedded in the carcass 3, such as 20 to 60 cords per 50 mm.
(18) In the present disclosure, the position of the turn-up edge of the carcass turn-up portion 3b can be further inward in the tire radial direction than the tire radial outer edge of the bead filler 2b. Conversely, the position of the turn-up edge of the carcass turn-up portion 3b in the present disclosure can be further outward in the tire radial direction than the tire radial outer edge of the bead filler 2b or the tire maximum width position. In this case, the turn-up edge can be positioned further inward in the tire width direction than the tire width direction outer edge of the inclined belt 4. Alternatively, as illustrated in
(19) In the present embodiment, the tire maximum width position is at a position in a range of 50% to 90% of the tire section height SH outward in the tire radial direction from the bead base portion in the aforementioned reference state. In the present disclosure, a rim guard may be included on the tire side portion.
(20) The present disclosure can be applied to a side-reinforced run flat tire. In this case, turbulence-generating projections can be provided on the tire side portion. The turbulence generated by the turbulence-generating projections can cool the tire side portion. The turbulence-generating projections can be provided at the tire side portion on only the tire outer surface or also on the tire inner surface. When the mounting direction of the tire is designated, the turbulence-generating projections can also be provided at only one of the pair of tire side portions divided by the tire equatorial plane CL. In the case of a side-reinforced run flat tire, the run flat running performance can be improved by increasing the surface area over which dimples are provided on the tire side portion to increase heat dissipation.
(21) In the present disclosure, the cords of the inclined belt layers in the embodiment illustrated in
(22) In the present disclosure, the width of the inclined belt 4 in the tire width direction (when a plurality of inclined belt layers is provided, the width of the widest inclined belt layer in the tire width direction) is preferably in a range of 90% to 110% of the tread width TW, particularly preferably 100% to 105%. The “tread width TW” refers to the width in the tire width direction between the tread edges TE in the aforementioned reference state.
(23) Monofilament cords or cords composed of multiple filaments twisted together may be used as the steel cords of the inclined belt layers. Various twist structures may be adopted and may differ in cross-sectional structure, twist pitch, twist direction, or distance between adjacent filaments, for example.
(24) The circumferential belt 5 in the present disclosure is formed by a spirally wound band strip. The circumferential belt 5 has a gap in the tire width direction between each lap of the band strip. As illustrated in
(25) A variety of materials can be used for the cords of the circumferential belt layer in the present disclosure, such as rayon, nylon, polyethylene naphthalate (PEN), polyethylene terephthalate (PET), aramid, glass fiber, carbon fiber, steel, or the like. Organic fiber cords are preferably used to reduce the weight.
(26) Monofilament cords, cords composed of multiple filaments twisted together, or hybrid cords composed of filaments of different materials twisted together may be used as the cords of the circumferential belt layer in the present disclosure.
(27) The width of the circumferential belt 5 in the tire width direction (when a plurality of circumferential belt layers is provided, the width of the widest circumferential belt layer in the tire width direction) can be designed in the present disclosure to be wider or narrower than the inclined belt layers. For example, the width of the circumferential belt 5 in the tire width direction may be set from 90% to 110% of the width of the inclined belt 4 in the tire width direction.
(28) As illustrated in
(29) The tread rubber of the tread portion 6 in the present disclosure may be formed by a plurality of different rubber layers in the tire radial direction. The plurality of rubber layers may differ in properties such as the tangent loss, modulus, hardness, glass transition temperature, and material. Also, the thickness of the rubber layers in the tire radial direction may vary in the tire width direction. A portion of the tread rubber, such as the bottom of the circumferential main groove 7, may also be a different rubber layer from the surrounding tread rubber. Furthermore, the tread rubber may be formed by a plurality of different rubber layers in the tire width direction. The plurality of rubber layers may differ in properties such as the tangent loss, modulus, hardness, glass transition temperature, and material. The ratio of the width of the rubber layers in the tire width direction may vary in the tire radial direction. A partial region, such as near the circumferential main groove 7, near the tread edges TE, the shoulder land portions, or the center land portion, may also be a different rubber layer from the surrounding tread rubber.
(30)
(31)
(32) In the present disclosure, an inner liner may be included on the tire inner surface. Rubber mainly composed of butyl rubber, or a film layer having resin as the principal component, can be used as the material of the inner liner.
(33) In the present disclosure, a porous member such as sponge may be provided on the tire inner surface, or electrostatic flocking processing may be performed, to reduce the cavity resonance noise.
(34) In the present disclosure, a sealant member for preventing air leakage upon a blowout may be provided on the tire inner surface.
(35) The circumstances by which the relational expression of the present disclosure was derived are now explained.
(36) I discovered that the ground contact behavior may become unstable in particular when the width d (mm) of the tire widthwise gap in the band strip of the circumferential belt 5 is large. This discovery is now described in further detail with reference to
(37) Here, W is the width in the tire width direction of the circumferential land portion with the smallest width among the three circumferential land portions.
(38) In the cases illustrated in
(39)
W/{(w+2d)+0.3×w}≥1.0,
is satisfied, the ground contact pressure vibration is a sufficiently small value of less than 2%, whereas when the relational expression is not satisfied, the ground contact pressure vibration rapidly increases, as illustrated in
(40) As described above, the circumferential belt in the tire of the present embodiment is a spirally wound band strip, and the following relational expression is satisfied, where W is the width in the tire width direction of the circumferential land portion, among one or more circumferential land portions, that has the smallest width in the tire width direction, w is the width of the band strip in the tire width direction, and d is the width of the gap in the tire width direction between each lap of the band strip.
W/{(w+2d)+0.3×w}≥1.0
(41) In the present disclosure, the relational expression W/{(w+2d)+0.3×w}≤2.0 is preferably satisfied. Setting W/{(w+2d)+0.3×w} to be 2.0 or less ensures a certain width of the gap and can obtain the effects of reducing the vertical spring constant and reducing weight.
(42) The ratio w/d preferably satisfies the relational expression 1.5≤w/d≤3.0.
(43) Tension due to internal pressure is the leading cause of ground contact pressure vibration in the circumferential belt. Accordingly, the above relational expressions can be applied regardless of tire size, tread shape, belt rigidity, and the like.
(44) First, by virtue of including the circumferential belt 5 on the tire radial outside of the inclined belt 4, the tire of the present embodiment can achieve a hoop effect, suppress radial growth due to the centrifugal force during high-speed rotation, and increase high-speed durability and the like. Since the cords of the inclined belt layer are steel cords, and the total cross-sectional area of the steel cords per 25 mm of width perpendicular to the extending direction of the steel cords is in a range of 2.3 mm.sup.2 to 4.0 mm.sup.2, the reinforcing effect yielded by the inclined belt layer can be sufficiently ensured while reducing the vertical spring constant, without an excessive increase in weight due to the steel cords. The band strip is arranged with gaps in the tire width direction, thereby achieving the reinforcing effect of the circumferential belt without an excessive increase in weight due to the band strip. Furthermore, restricting the width W, width w, and interval d of the circumferential land portion and band strip to satisfy the aforementioned relational expression can reduce the ground contact pressure vibration over the circumference of the tire and improve the steering stability and braking performance while reducing the vertical spring constant. The reduction in ground contact pressure vibration can also improve the cornering grip performance, reduce the vehicle vibration, and improve the uneven wear resistance.
(45)
(46) In the present disclosure, the band strip is thus preferably formed by at least four and no more than seven organic fiber cords, and two of the band strips spirally wound independently from each other are preferably included. One band strip is located in a half portion on one side of the tire equatorial plane CL in the tire width direction, and the other band strip is located in the half portion on the other side of the tire equatorial plane CL in the tire width direction. Use of at least four cords improves productivity and can reduce costs. Use of at most seven cords can prevent the rigidity from increasing excessively. To increase uniformity, this structure is preferably formed so that each band strip is wound an integer number of times in the tire circumferential direction and so that the beginning of one band strip and the end of the other band strip are aligned in the tire circumferential direction. The positions of the beginning of one band strip and the end of the other band strip can also be varied in a range of 30° or less to either side in the tire circumferential direction as viewed in a tire circumferential cross-section.
(47) The pneumatic tire of the present disclosure can be applied to tires for various purposes, such as passenger vehicle tires, commercial vehicle tires, and heavy duty vehicle tires.
(48) Embodiments of the present disclosure have been described, but the present disclosure is in no way limited to the above embodiments, nor to the below-described Examples.
EXAMPLES
(49) Example 1 and Comparative Examples 1-6 with a tire size of 165/55R15 were prepared, and the following tests were performed to confirm the effects of the tire of the present disclosure.
(50) <Ground Contact Pressure Vibration>
(51) Each of the aforementioned tires was attached to a rim with a rim size of 4.5 J and filled to an internal pressure of 240 kPa, and a load of 3790 N was applied. The ground contact pressure of the contact patch was then measured during rolling with an indoor tester. The tire was rotated once at very low speed on a glass road surface. The resulting data was subjected to image analysis and extracted at the required tire widthwise position in the contact patch, and the ground contact pressure waveform was extracted. In this way, the pressure on the tire circumference was measured for a quasi-static ground contact pressure state. The ground contact pressure was measured using a properly calibrated ground contact pressure measurement apparatus which operates principally by irradiating a glass surface, whose refractive index changes upon contact with the tire, from the side so as to emit light in proportion to the ground contact pressure. The ground contact pressure vibration is indicated as a ratio (%) of the amplitude of the primary waveform to the average ground contact pressure when performing a FFT on over 6000 data points for one rotation.
(52) <Steering Stability>
(53) As to Example and Comparative Example 5, a test driver performed a feeling test by driving an actual vehicle on a test course. The steering stability is indicated as an index, with the evaluation result for the tire of Comparative Example 1 as 100. A larger value indicates better steering stability.
(54) As to other Comparative Examples, paper tests are performed.
(55) <Braking Performance>
(56) As to Example and Comparative Examples 5 and 6, a vehicle was actually driven on a test course with a wet road surface controlled to a water depth of 0.6 mm, the distance from the start of braking until the vehicle stopped was measured, and the inverse of the measured distance was taken. The braking performance is indicated as an index, with the evaluation result for the tire of Comparative Example 1 as 100. A larger value indicates better braking performance on wet surfaces.
(57) As to other Comparative Examples, paper tests are performed.
(58) <Vertical Spring Constant>
(59) Each tire was attached to a rim with a rim size of 4.5 J and filled to an internal pressure of 240 kPa, and a load of 70% of the load corresponding to the maximum load capability was applied in the tire radial direction. The deflection in the tire radial direction was then measured. The vertical spring constant is indicated as an index, with the measurement result for the tire of Comparative Example 1 as 100. A smaller value indicates a smaller vertical spring constant.
(60) <Tire Weight>
(61) The weight of each tire was measured. The weight is indicated as an index, with the measurement result for the tire of Comparative Example 1 as 100. A smaller value indicates a smaller tire weight.
(62) Table 1 lists the evaluation results.
(63) TABLE-US-00001 TABLE 1 Comparative Comparative Comparative Comparative Comparative Comparative Example 1 Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Rib width W (mm) 20 20 20 20 20 20 20 Belt steel cross-sectional area (mm.sup.2) 4.0 4.6 4.6 4.6 4.0 4.0 4.0 Band strip width w (mm) 6.2 6.2 6.2 6.2 6.2 6.2 6.2 Number of cords in band strip 6 6 6 6 6 6 6 Gap d of band strip (mm) 5.7 0.0 5.7 10.0 0.0 10.0 6.5 W/{w + 2 d) + 0.3 w} 1.02 2.47 1.02 0.71 1.02 0.71 0.95 Ground contact pressure vibration (%) 1.8 1.6 1.7 1.9 1.5 4.5 3.4 (primary waveform amplitude/average ground contact pressure) Steering stability (INDEX) 100 100 100 100 100 70 80 Wet braking performance (INDEX) 100 100 100 100 100 95 96 Vertical spring constant (INDEX) 92 100 98 97 94 91 92 Tire weight (INDEX) 95 100 99 99 96 94 95
(64) Compared to the tires of Comparative Examples 1 to 6, the tire of Example 1 can improve steering stability and braking performance while reducing the vertical spring constant, as illustrated in Table 1.
REFERENCE SIGNS LIST
(65) 1 Pneumatic tire 2 Bead portion 3 Carcass 4 Inclined belt 5, 5a, 5b Circumferential belt 6 Tread portion 7 Circumferential main groove 8 Circumferential land portion 11 Circumferential main groove 12a, 12b Circumferential land portion 13 Groove 14 Groove 15 Sipe 16 Groove 17 Groove 18 Groove 19 Sipe 21, 21a, 21b, 21c Circumferential main groove 22a, 22b, 22c, 22d, 22e Circumferential land portion 23 Groove 24, 25, 26, 27, 28 Sipe 29, 30 Sipe 31 Groove 32 Sipe CL Tire equatorial plane TE Tread edge