FLOATING PANEL AND METHOD OF GROWING PLANTS THEREWITH

Abstract

A floating panel for cultivation of plants, including through-holes at a top side, each receiving a substrate and a plant extending through the panel from a first plane at the top side to a second plane parallel to and spaced apart from the first plane, the panel further including an air chamber at a lower side, extending substantially below the second plane and allowing formation of air roots of plants supported in the substrate of the through-holes. The air chambers include a ceiling into which the through-holes debouch. A circumferential side wall delimits the chamber and a circumferential bottom edge of the circumferential side wall extends into the water when the panel floats. The panel also has spaced apart lower support surfaces supporting the substrate, and water-collecting surfaces transitioning into the lower support surfaces, guiding the flow of water from the water collecting surfaces along the lower support surfaces

Claims

1. A floating panel for cultivating plants, the panel comprising: a plurality of through-holes at a top side of the panel, each adapted for receiving therein a substrate and a plant or a precursor thereof, each through-hole extending through the panel from a first plane at said top side to a second plane parallel to and spaced apart from the first plane; and at least one air chamber at a lower side of the panel and which is arranged to allow therein the formation of air roots of plants or the precursors thereof supported in the substrate of one or more of said through-holes, each of said air chambers comprising a ceiling into which one or more of said through-holes debouch and a circumferential side wall delimiting said chamber, wherein the circumferential side wall is arranged substantially below the second plane and comprises a circumferential bottom edge arranged for extending into the water when the panel floats on the water; wherein around each of said through-holes one or more associated lower support surfaces are provided which are arranged below the first plane for at least partially supporting the substrate thereon at a location below the first plane; wherein the panel further comprises: a plurality of water-collecting surfaces, each associated with at least one of the through-holes and merging into the one or more lower support surfaces which are provided around said through-hole such that at least one flow path for water is formed from the water-collecting surface to and along the one or more lower support surfaces associated with the through-hole; and a plurality of water barriers, each arranged for substantially preventing flow of water from one of the water collecting surfaces into its associated through-hole along a flow path other than along the one of more lower support surfaces while allowing flow of water from said water collecting-surface along the one or more lower support surfaces.

2. A floating panel according to claim 1, wherein a third plane is arranged parallel to and spaced between the first plane and the second plane in such a manner that a distance between the first plane and the third plane is larger than a distance between the second plane and the third plane, wherein each lower support surface is adapted for being in contact with the substrate and/or with a water permeable packaging around a side of the substrate, over a height extending between at least the first plane and the third plane, wherein each of the lower support surfaces transitions into an adjacent edge of the one or more respective adjacent water-collecting surfaces in such a manner that at least one flow path is formed for guiding the flow of water from the associated water-collecting surface to the lower support surface and along the flow path.

3. A floating panel according to the preamble of claim 1, wherein a third plane is arranged parallel to and spaced between the first plane and the second plane in such a manner that a distance between the first plane and the third plane is larger than a distance between the second plane and the third plane, wherein each lower support surface is adapted for being in contact with the substrate and/or with a water permeable packaging around a side of the substrate, over a height extending between at least the first plane and the third plane, the panel further comprising a plurality of water-collecting surfaces, each associated with and surrounding one of the through-holes and merging into the one or more lower support surfaces which are provided around said through-hole such that at least one flow path for water is formed from the water-collecting surface to and along the one or more lower support surfaces associated with the through-hole; wherein each of the lower support surfaces transitions into an adjacent edge of the one or more respective adjacent water-collecting surfaces in such a manner that at least one flow path is formed for guiding the flow of water from the associated water-collecting surface to the lower support surface and along the flow path.

4. The floating panel according to claim 1, wherein the lower support surfaces are spaced apart from each along the circumference of their associated through-hole by gaps, preferably wherein each gap is open ended at its bottom side.

5. The floating panel according to claim 1, wherein each of the plurality of water-collecting surfaces are at a non-zero angle with respect to the first plane, wherein each through-hole is adjacent to a lower edge of at least one of said water-collecting surfaces.

6. The floating panel according to claim 1, wherein the one or more lower support surfaces associated with a through hole comprise at least two lower support surfaces, which are spaced apart from one another around the circumference of the associated through-hole.

7. The floating panel according to claim 6, wherein the at least two lower support surfaces each comprise a first section and an adjacent second section, wherein the first section extends between the first plane and the third plane substantially at an angle between 0° and 15° with respect to a plane normal to the third plane, and wherein the second section extends below the third plane and curves toward a centre-axis of the through-hole.

8. The floating panel according to claim 1, wherein the lower support surfaces are provided with gripping edges for gripping against one or more sides of a substrate.

9. The floating panel according to claim 7, wherein the first section of each of the lower support surfaces is provided with a plurality of gripping edges, protruding toward the centre of the through-hole.

10. The floating panel according to claim 1, wherein each of the water-collecting surfaces is associated with a single through hole and each through hole is associated with a single one of said water collecting surfaces.

11. The floating panel according to claim 10, wherein, when seen in top view, all of the water collecting surfaces have a substantially same surface area.

12. The floating panel according to claim 10, wherein, when seen in top view, the total surface area of each water-collecting surface is 4 to 10 times the opening area of its associated through-hole.

13. The floating panel according to claim 1, further provided with one or more air holes which extend from the top side of the panel into one of the one or more air chambers, wherein at a location adjacent to the opening of the air hole at the top side, one or more ridges are provided which extend above the opening.

14. The floating panel according to claim 1, wherein the through-holes of the plurality of through-holes are arranged in at least two parallel rows along a longitudinal direction of the panel, wherein the through-holes in each row are spaced equidistantly.

15. The floating panel according to claim 1, wherein the top side of the panel further comprises an upward facing surface which extends parallel to and between the first plane and second plane, wherein each of the water-collecting surfaces is raised with respect to said upward facing surface.

16. The floating panel according to claim 15, wherein on the upward facing surface a circumferential raised edge is provided for collecting water on the upward facing surface.

17. The floating panel according to claim 1, wherein for each through hole, when seen in cross-sectional view through the second plane, the area of said through-hole is between 90% and 70% of an area of said through-hole when seen in cross-sectional view through the first plane.

18. The floating panel according to claim 1, wherein the panel is formed as a single piece.

19. The floating panel according to claim 1, wherein the panel comprises or is substantially made from expanded polypropylene, expanded polyethylene or expanded polystyrene.

20. An assembly for floating cultivation of plants, the assembly comprising the floating panel according to claim 1 and a plurality of substrates, each substrate provided in one of the plurality of through-holes and arranged for receiving a plant or precursor thereof therein, wherein a side of each of the substrates is at least partially in direct contact with the one or more two lower support surfaces of a through-hole.

21. The assembly according to claim 20, wherein the substrate is a compacted substrate, a substrate held together by a sticking agent or a substrate held together by a water-permeable packaging.

22. A method of cultivating plants using a floating panel according to claim 1, the method comprising the steps of: providing at least one substrate with a plant or precursor thereof in a through-hole of the panel, the provided substrate having a smaller surface area when viewed from above than an opening area of the through-hole; and floating the panel in a water-filled basin.

23. Method according to claim 22, comprising the further step of providing water to the top side of the panel, causing the substrate to expand in circumference to match an opening area of the through-hole at the first and/or second plane.

24. The method according to claim 22, wherein water is provided to the top side of the panel until water is flowing into the basin via the air chamber.

25. The method according to claim 22, the method further comprises the steps of: letting the plants grow; removing the panel from the basin; cutting a top portion of each plant and leaving remaining portion of the plant and corresponding substrate in the panel; removing the substrates with the remaining plants portions from the through-holes of the panel; and cleaning the panel by using a pressure washer.

Description

SHORT DESCRIPTION OF DRAWINGS

[0055] Embodiments of a floating panel according to the present invention will be described by way of example, with reference to the attached drawings, in which

[0056] FIG. 1A shows a stack of two floating panels according to the invention;

[0057] FIG. 1B shows a top view of the top floating panel of FIG. 1A;

[0058] FIG. 2 shows cross-sectional side view through line II-II of FIG. 1B;

[0059] FIGS. 3A and 3B each show a cross-sectional view along plane III of FIG. 2, respectively with a plant with air roots and a plant with roots which reach the water;

[0060] FIG. 3C shows a cross-sectional view of an alternative embodiment wherein an upward facing surface of the panel is provided with a circumferential raised edge;

[0061] FIGS. 4A-4C, shows a detail of a perspective view, a top view and a cross-sectional view through the second plane of a through opening and water collecting surface of the panel of FIG. 1,

[0062] FIG. 5A shows the relation between leaf mass per plant and cultivation time;

[0063] FIG. 5B shows the relation between leaf mass per m.sup.2 of panel and cultivation time;

[0064] FIG. 5C shows an example of how the substrate's moisture content can vary with and cultivation time.

DESCRIPTION OF EMBODIMENTS

[0065] FIG. 1A shows an isometric view of a stack of two floating panels 100, 100′ according to the invention, and FIG. 1B shows a top view of the panel 100. The panels 100, 100′ have an identical construction, with panel 100 stacked on top of panel 100′. Each panel is substantially made as a single expansion moulded piece from expansion moulded expanded polypropylene (EPP), allowing the panel to be manufactured using a simple mould. As an alternative to being made from EPP, the panel can be made of another expansion moulded material, such as expanded polystyrene (EPS) or expanded polyethylene (EPE) or a mix thereof. In the embodiment shown, the expansion moulded material of the panel has a density of at least 40 gr/litre. Besides providing ease of manufacturing, the material from which the panel is constructed allows the panel to be cleaned using a high pressure water spray, a high pressure water spray here being defined as a water spray at a pressure of 25 bar or more, e.g. between 30 and 50 bar.

[0066] The panel 100 has a substantially rectangular shape with a length of about 1200 mm and a width of about 400 mm, and comprises an upward facing surface 110 and an oppositely facing circumferential bottom edge 120 at a lower side of the panel. When the panel 100 is stacked on top of another panel 100′, as shown, the bottom edge 113 abuts the corresponding upward facing surface of the panel 100′. The outer side wall of the panel is provided with recessed handgrips 112, which are formed as blind openings, i.e. do not provide a through-opening from the exterior of the outer side wall to the interior of panel. Thus, there will be no draft of air through the handgrips into the interior of the air chamber 160.

[0067] At a location above the upward facing surface 110, the panel 100 is provided with a number of water-collecting surfaces 130,135, each sloping towards a corresponding through-hole 140. Each of the through-holes is adapted for supporting therein a substrate 200 in which a plant or precursor thereof 300 is provided. For reasons of clarity, in FIG. 1A only one substrate 200 is shown, though it should be understood that during use, when the panel 100 is floating on the water of a water basin with its circumferential bottom edge 113 in the water, each of the through-holes 140 will accommodate a corresponding substrate in which a plant or precursor thereof has been provided.

[0068] FIG. 2 schematically shows a cross-sectional side-view though along line II-II in FIG. 1B, showing the through-holes 140 in greater detail. Each of the through holes 140 extends from a first plane P1 which is parallel to and spaced apart from a second plane P2 which substantially coincides with the upward facing surface 110 of the panel 100. An air chamber 160 is formed substantially below the first plane P1, the openings 140 debouching into a ceiling 161 of the air chamber, the ceiling 161 in turn merging into a circumferential side wall 162 has a circumferential lower edge 163. When the panel 100 floats on the water, the air chamber 160 is thus substantially delimited by the water surface, the circumferential side wall 162, the ceiling 161 and at least partially by any substrates in the through openings, so that a micro-climate is formed in the air chamber. In particular, the air chamber 160 allows humid air to collect therein so that air roots can absorb moisture therefrom, as the circumferential side wall substantially minimizes draft in the air chamber which could be detrimental to the air roots.

[0069] In order to allow some exchange of air between the interior of the air chamber and the exterior thereof, in particular the exchange oxygen rich air from the exterior of air chamber to the interior and exchange of gases e.g. methane and ethylene coming out the water below the float from the interior to the exterior, the panel 100 is further provided with a number of air holes 132 which extend through the panel 100 from an upper side thereof and debouch in the ceiling 161 of air chamber 160.

[0070] As can be seen in FIG. 1A, on either side of each air hole 132 ridges 133 are provided which protrude upwardly beyond the opening of the air hole. During cultivation of a plant, the plant's leafs will grow, and the ridges 133 serve to space such a leaf apart from the opening of the air hole to prevent the leaf from blocking the opening of the air hole.

[0071] The plurality of through-holes 140 for accommodating therein a substrate are arranged in two rows which extend along the longitudinal direction L of the panel, with a distance between two furthest spaced apart through-holes in a row being at least 80% of the length of the panel. Within each row the through-holes are spaced substantially equidistantly from each other. As already indicated above, in FIG. 1A a substrate 200 in which a precursor 300 of a plant is arranged, is shown in only a single one of the through-holes 140. However, during use of the panel 100 in the floating cultivation of plans, generally the through-holes 140 will all contain a substrate in which a plant or the precursor thereof has been provided.

[0072] Each of the through-holes 140 is surrounded by an associated water-collecting surface 130, 135 which merges into the associated through hole. To ensure flow of water, e.g. water that is sprinkled from above onto the water collecting surfaces 130,135, from the water collecting surface to a substrate held in the corresponding through-hole 140, each water-collecting surface 130 slopes towards a corresponding through-hole 140 and has a lowest portion which merges into said through-hole. In the example shown in FIG. 2 the water collecting surfaces slope at an angle α of about 8 degrees with respect to the first plane P1. At their outer edges the water-collecting surfaces comprise a shared circumferential raised ridge 131 (see FIGS. 1A and 1B) for preventing water from flowing off the water collecting surfaces in a direction other than towards a through-hole.

[0073] Further provided around each through opening are four water barriers 150 which are spaced apart from each other by gaps 151 and are arranged for abutting a substrate and providing support for the substrate along the sides thereof. The water barriers 150 project above the first plane P1 and are adapted for blocking the flow of water from the adjacent water-collecting surfaces 130,135 into the through-hole 140 along flow paths other than via the gaps 151 and lower support surfaces 141. Thus, for any water which has accumulated on a water-collection surface, the flow path of least resistance to the associated through opening is from the water collecting surface, around the upper side-supports and into the through-opening via the lower support surfaces. As the lower support surfaces are arranged for directly contacting the substrate, the water will come into contact with the substrate so that it may be absorbed thereby.

[0074] The water-collection surfaces 130,135 are shaped such that the collection volume provided by each of the water collection surfaces is substantially equal. For instance, the water collection surfaces 135 associated with the through-hole at the distal ends of each row provide a substantially same water collection volume as the water collection surface 130 that are associated with a through-hole that is arranged between two through-holes of the same row. When water is delivered on the panel from above in a substantially uniform manner, e.g. using a sprinkling installation located above the panel, each water collecting surface 13,135 will thus collect a substantially same volume of water which will subsequently be guided, via the lower support surfaces, along the sides of the substrates.

[0075] The total length 104 of water-collecting surfaces 130 of the first and last through-holes along the longitudinal direction L of the plate is shorter than the total length 102 of the water-collecting surfaces there between. To ensure plants receive the same amount of water, regardless of the position of the through-hole they are planted in, the total water-collecting surface providing water to a through-hole is constant for all through-holes in the panel. Thus the shorter total length 104 of water-collecting surfaces 130 of the first and last through-holes is compensated for by having a wider surface over at least a length of the water-collecting surface along the longitudinal direction L at least one water-collecting surface adjacent to the outer through-holes than the remaining water-collecting surfaces.

[0076] FIGS. 3A and 3B each show a cross-sectional view along plane III of FIG. 2, respectively with a plant with air roots 301 and a plant with roots 302 which reach into the water. Due to the water collection surfaces lying well above the upper surface 110, the leafs of the plant shown in FIG. 3B can grow further, substantially without contacting the water collection surface 140, and also substantially without contacting the top surface 110. In addition to the first plane P1 and the second plane P2, FIG. 3A shows a third plane P3 arranged between planes P1 and P2 and parallel thereto, the third plane P3 being at a distance 107 to the first plane P1 which is greater than distance 108 from the third plane to the second plane P2.

[0077] FIG. 3C shows an alternative embodiment of the panel of the invention, wherein the upward facing surface 110 is provided with a circumferential raised edge 114 at its outer circumference. When water is delivered to the panel from above, the circumferential raised edge 114 will contain some of the water on the upward facing surface. Though this water is not guided to flow to the substrate, the water can evaporate from the upward facing surface, in this manner cooling the panel as well as the plants held by the panel.

[0078] FIG. 4A shows a detailed perspective view of a portion a through-hole 140 of the panel 100 as the panel 100 floats on water W. FIGS. 4B and 4C show respectively a top view and a schematical cross-sectional view through the third plane P3 shown in FIG. 3A of the same portion. FIG. 4A-4C show the lower support surfaces comprising a first section 142 and an adjacent second section 143 which curves towards a centre-axis of the through opening. The second portion is arranged for supporting a bottom side of the substrate thereon. The first section is provided with toothed gripping edges which are arranged for preventing movement of the substrate out of the through-opening in an upward direction. The gripping edges are also adapted for maintaining the orientation of the plant and substrate. During growth, the plant grows roots in the substrate, causing the substrate to expand against the gripping edges. In this manner for instance, when the plant grows to be top-heavy, the gripping edges help to prevent toppling of the plant.

[0079] The first section 142 second section 143 can also be seen in FIGS. 3A and 3B. The top view of FIG. 4B shows the water barriers 150 to be spaced apart from each other by gaps 151, wherein the gaps are adjacent to the lower edges 134 of the water collecting surface 130. The flow path of least resistance for any water that has been collected by the water collecting surface thus is from the water collecting surface, through the gap 151 and along the lower support surface 141 on which the substrate is supported. FIG. 4C shows that also between the lower support surfaces gaps 145 are provided. These gaps allow roots to grow out of the side of the substrate, and also allow some expansion of the substrate and plant therein, e.g. due to growth of the plant or due to the substrate absorbing water.

[0080] FIGS. 5A-5C respectively show the relation between leaf mass per plant, plant mass per m.sup.2 of a panel, and moisture content of the substrate during cultivation time, with cultivation time set along the x-axis 510 and respectively the leaf mass per plant, the plant mass per m.sup.2 of a panel, and an exemplary moisture content of the substrate along the y-axes 520, 530, 540. A dashed line 550 indicates a split of the cultivation time between a first growth phase I and a second growth phase II.

[0081] During the first growth phase, plants or the precursors thereof develop roots in the substrate, the roots subsequently growing into the air chamber below the substrate. The leaf mass of each plant or precursor thereof is relatively low and develops slowly during the first phase, as the roots first need to grow and develop. The plants or precursors and their corresponding substrates thereof are generally arranged close together, and the leaf mass grows as the throughout the first and second phase as shown in FIG. 5A. At the beginning of the first growth phase, the substrate for each plant or precursor thereof has been sprinkled from above to that the water content of the substrates is relatively high. During growth in the first growth phase, the plants or precursors thereof obtain liquid from the substrate and/or from the air in the air chamber below the through-hole in which they are positioned. Due to the small leaf mass, the plants or precursors thereof lack the capacity to provide in their own cooling needs under bright (sun) light. This may be compensated for to some extent by moisture evaporating from the top side of the substrate.

[0082] During the first phase, the combined plant and substrate mass per m.sup.2 of panel gradually increases due to growth of the plants. At the end of the first phase, plants may have grown such that their leafs approach each other which hinders further growth of the plants. At this time, the plants may be rearranged on the same or on another panel such that there is more space available between the plants, allowing further growth thereof. In FIG. 5B the rearranging of plants at greater distances from each other is illustrated by the sharp drop in the combined plant and substrate mass per m.sup.2 per panel. At the start of the second growth phase II, further moisture in the form of water is typically provided to the substrates, as illustrated in in FIG. 5C. The panel of the present invention allows such further moisture to be delivered the substrates from above, even if the leafs of the plants substantially completely cover the top sides of the substrates. Thus, between the first and second growth phase the plants can be rearranged without having to water the plants from other directions than from above.

[0083] In summary, the invention provides a floating panel for cultivation of plants, comprising a plurality of through-holes at a top side of the panel, wherein each through-hole is adapted for receiving therein a substrate and a plant or a precursor thereof and extends through the panel from a first plane at said top side to a second plane parallel to and spaced apart from said first plane, the panel further comprising an air chamber at a lower side of the panel, the air chamber extending substantially below the second plane and arranged to allow therein the formation of air roots of plants or the precursors thereof which are supported in the substrate of one or more of said through-holes. The one or more air chambers comprise a ceiling into which one or more of said through-holes debouch. A circumferential side wall delimits said chamber and a circumferential bottom edge of the circumferential side wall is arranged for extending into the water when the panel floats on the water. The panel is further provided with spaced apart lower support surfaces for supporting thereon the substrate, and with water-collecting surfaces which transition into the lower support surfaces for guiding the flow of water from the water collecting surfaces along the lower support surfaces.

[0084] The present invention has been described with reference to a number of exemplary embodiments as shown in the drawings. Obvious modifications and alternative implementations of some parts or elements will occur to the skilled person upon reading and understanding the preceding detailed description. It is intended that the invention be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims.

LIST OF REFERENCE NUMERALS USED IN THE DRAWINGS

[0085] P1 first plane [0086] P2 second plane [0087] P3 third plane [0088] W water [0089] WL water surface [0090] 100, 100′ floating panel [0091] 102 length of a water-collecting surface associated with a through-hole which is located between two other through-holes in a row of through-holes; [0092] 104 length of a water-collecting surface associated with a through-hole at a distal end of a row of through holes; [0093] 105 distance between first plane P1 and second plane P2 [0094] 107 distance between first plane P1 and third plane P3 [0095] 108 distance between third plane P3 and second plane P2 [0096] 110 upward facing surface [0097] 111 circumferential outer side wall [0098] 112 recessed hand grip in side wall [0099] 113 circumferential bottom edge of circumferential outer side wall [0100] 114 circumferential raised edge [0101] 130 water-collecting surface [0102] 131 shared circumferential ridge [0103] 132 air hole [0104] 133 ridge adjacent to air hole [0105] 134 lower edge of water-collecting surface [0106] 135 water-collecting surface [0107] 140 through-hole for accommodating a substrate [0108] 141 lower support surfaces [0109] 142 first section of lower support surface [0110] 143 second section of lower support surface which is curved toward the center of the through-hole [0111] 144 gripping edges [0112] 145 gap between lower support surfaces [0113] 150 water barrier [0114] 151 gap between adjacent water barriers [0115] 160 air chamber [0116] 161 ceiling of the air chamber [0117] 162 circumferential side wall [0118] 163 circumferential bottom edge of side wall [0119] 200 substrate [0120] 300 plant or a precursor thereof [0121] 301 air roots of the plant or precursor thereof [0122] 302 water roots of the plant or precursor thereof [0123] 303 leafs of the plant [0124] α non-zero angle of water collecting surface with respect to the first plane [0125] β angle of first section of lower support surface with respect to vertical