DEVICE FOR GENERATING LASER RADIATION

20220115835 · 2022-04-14

    Inventors

    Cpc classification

    International classification

    Abstract

    The present invention relates to a device for generating laser radiation.

    An object of the present invention is to indicate a laser diode which simultaneously has a high degree of efficiency and a low degree of far field divergence.

    The diode laser according to the invention comprises a current barrier (5), characterized in that the current barrier (5) extends along a third axis (X), wherein the current barrier (5) has at least one opening, and a first width (W1) of the opening of the current barrier (5) along the third axis (X) is smaller than a second width (W2) of the metal p-contact (8) along the third axis (X).

    Claims

    1. A diode laser having a layer structure, the layer structure comprising: first n-type functional layers; a metal n-contact; an active layer which is suitable for generating electromagnetic radiation and which is arranged on the first functional layers; second p-type functional layers which are arranged on the active layer, wherein the second functional layers comprise first p-type layers and second p-type layers; a metal p-contact; a current barrier which is introduced between the first p-type layers and the second p-type layers, and at least one facet for coupling out electromagnetic radiation along a first axis; wherein the first functional layers, the active layer and the second functional layers are stacked along a second axis, wherein the current barrier extends along a third axis, wherein the current barrier has at least one opening, and wherein a first width of the opening of the current barrier along the third axis is smaller than a second width of the metal p-contact along the third axis, and a projection of the first width onto the metal p-contact lies within the second width:, wherein the current barrier is formed by the introduction of impurity atoms into the first p-type layers by implantation or diffusion; and wherein a specific electrical resistance of the current barrier is more than double the amount of a specific electrical resistance of the layer structure.

    2. The diode laser of claim 1, wherein the current barrier is only introduced into partial regions of the first p-type layers.

    3. The diode laser of claim 1, wherein the first n-type functional layers consist of precisely one n-cladding layer, one n-waveguide layer and one n-contact layer.

    4. The diode laser of claim 1, wherein the first p-type layers consist of precisely one p-waveguide layer and one p-cladding layer.

    5. The diode laser of claim 1, wherein the second p-type layers consist of precisely one p-contact layer.

    6. The diode laser of claim 1, wherein the first p-type layers and the second p-type layers consist of different materials.

    7. The diode laser of claim 1, wherein a thickness of the first p-type layers is smaller than a thickness of the second p-type layers.

    8. The diode laser of claim 1, wherein the current barrier has a plurality of openings, wherein a projection of the openings along the second axis completely overlaps with the metal p-contact.

    9. The diode laser of claim 1, wherein at least two active layers are formed at a distance from one another along the second axis, and wherein at least two current barriers are provided, which are configured at a distance from one another along the second axis.

    10. The diode laser of claims 1, wherein at, least, two active layers are formed at a distance from one another along the second axis, and wherein only one current barrier is provided.

    11. The diode laser of claim 1, wherein at least two current barriers are provided, which are formed at a distance from one another along the first axis.

    12. The diode laser of claim 1, wherein the width of the opening of the current barrier varies along the first axis.

    13. A method for producing a diode laser having a layer structure, comprising the following method steps: forming first n-type functional layers; forming an active layer which is suitable for generating electromagnetic radiation and which is arranged on the first functional layers; forming first p-type layers on the active layer; introducing impurity atoms into the first p-type layers by implantation or diffusion in order to form a current barrier; subsequently forming second p-type layers on the first p-type layers, forming a metal n-contact under the first n-type functional layers and configuring a metal p-contact on the second p-type layers wherein a first width of a partial region of the first p-type layers in which no impurity atoms are introduced, is smaller than a width of the metal p-contact, and a projection of the first width onto the metal p-contact lies within the second width; and wherein the current barrier is formed such that a specific electrical resistance of the current barrier is more than double the amount of a specific electrical resistance of the layer structure.

    14. The method of claim 13, wherein the impurity atoms for forming the current barrier are only introduced into partial regions of the first p-type layers.

    15. The method of claim 13, wherein the impurity atoms are introduced by means of a structured mask.

    16. The method of claim 15, wherein the mask is formed on the first p-type layers prior to the introduction of the impurity atoms and is removed again following the introduction of the impurity atoms into the first p-type layers.

    17. The method of claim 13, wherein silicon, oxygen, iron or selenium are introduced into the first p-type layers as impurity atoms.

    18. The method of claim 13, wherein the first n-type functional layers, the active layer, the first p-type layers and the second p-type layers are configured by means of epitaxial processes.

    19. The method of claim 13, wherein a thickness of the first p-type layers is formed to be smaller than a thickness of the second p-type layers.

    20. The method of claim 13, wherein a diode laser of claim 1 is produced.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0047] The invention is explained below in exemplary embodiments with reference to the associated drawing, wherein:

    [0048] FIG. 1 shows a laser diode according to the invention in a schematic sectional representation,

    [0049] FIG. 2 shows a further laser diode according to the invention in a schematic sectional representation,

    [0050] FIG. 3A shows yet another laser diode according to the invention in a schematic sectional representation,

    [0051] FIG. 3B shows yet another laser diode according to the invention in a schematic sectional representation,

    [0052] FIG. 4 shows the laser diode according to the invention from FIG. 1 in a schematic representation in a top view,

    [0053] FIG. 5 shows the laser diode according to the invention from FIG. 2 in a schematic representation in a top view,

    [0054] FIG. 6 shows a variant of the laser diode according to the invention from FIG. 1 in a schematic representation in a top view,

    [0055] FIG. 7 shows a further variant of the laser diode according to the invention from FIG. 1 in a schematic representation in a top view, and

    [0056] FIG. 8 shows yet another variant of the laser diode according to the invention from FIG. 1 in a schematic representation in a top view.

    DETAILED DESCRIPTION OF THE DRAWINGS

    [0057] FIG. 1 shows a first embodiment of a laser diode according to the invention in a schematic sectional representation. The laser diode has a layer construction having a metal n-contact 1, first n-type functional layers 2 arranged thereon (including n-type carrier substrate), an active layer 3 arranged thereon, first p-type layers 4 arranged thereon, a current barrier 5, second p-type layers 7 arranged thereon and a metal p-contact 8 arranged thereon, wherein a boundary surface 6 is introduced (or formed) between the first p-type layers 4 and the second p-type layers 7. In the embodiment in FIG. 1, the current barrier 5 is formed as a part of the first p-type layers 4 implanted with foreign atoms, wherein the non-implanted part of the first p-type layers 4 is formed with a first thickness h1, the current barrier 5 is formed with a thickness d1 and the second p-type layers 7 are formed with a second thickness h2. The current barrier 5 is formed with an opening having the first width W1 and the metal p-contact is formed with a second width W2. The width of the metal n-contact is formed to correspond to the third width W3 of the laser diode chip. In this embodiment, the current barrier 5 with its opening is utilized to restrict the current path. The current flows from the metal p-contact 8 through the opening of the current barrier 5 in the direction of the active layer 3. The current barrier 5 counteracts the expansion of the current. This guarantees that a wide p-contact 8 can be utilized. Since the current expansion is counteracted, the second p-type layers 7 can also be expanded in their layer thickness without having negative effects on the current expansion.

    [0058] In the preferred exemplary embodiment for generating laser radiation having a wavelength of 920 nm, the active layer 3 is, e.g., preferably formed from In.sub.yGa.sub.1-yAs with a thickness of 7 nm and a molar In proportion y of 10%. The first n-type functional layers 2, first p-type layers 4, current barrier 5 and second p-type layers 7 are produced from Al.sub.xGa.sub.1-xAs. The first n-type functional layers 2 preferably consist of a n-cladding layer having a molar Al proportion x in Al.sub.xGa.sub.1-xAs of 35% and a layer thickness of 1.5 μm, a n-waveguide layer with a layer thickness of 2.5 μm, in which the molar Al proportion of 35% at the boundary with the n-cladding layer drops to 20% at the lower boundary with the active layer 3. The first p-type layers 4 having a layer thickness h3 consist of a p-type waveguide layer having a layer thickness of 0.25 μm, in which the molar Al proportion of 20% at the boundary with the active layer 3 increases to 70%, and an adjoining p-cladding layer having a layer thickness of 0.6 μm and a molar Al proportion of 70%. The molar Al proportion in the second p-type layers 7 having a thickness h2 of 1 μm is 0%.

    [0059] FIG. 2 shows a further embodiment of a laser diode according to the invention in a schematic sectional representation. In this embodiment, the current barrier 5 is formed, by way of example, with four openings having widths W11, W12, W13 and W14. This achieves a modulation of the current density and, consequently, of the injected charge carriers in the active layer along the third axis X, as a result of which the optical laser beam field is shaped and an improvement in the beam quality can be achieved. In a preferred embodiment, the widths W11, W12, W13 and W14 of the openings of the current shield are the same size, as a result of which a particularly homogeneous power distribution along the second axis Y is achieved.

    [0060] FIG. 3A shows a further embodiment of a laser diode according to the invention in a schematic sectional representation. In this embodiment, the laser diode is formed along the second axis Y with two stacked emitters a, b, wherein a current barrier 5a, 5b is formed for each emitter. The two emitters are preferably separated from one another by a tunnel diode 10. In this embodiment, double as much light output can be generated with the same current by the contacts 1, 8, with constant utilization of current barriers 5a, 5b in order to counteract the expansion of the current.

    [0061] FIG. 3B shows a further embodiment of a laser diode according to the invention in a schematic sectional representation. In this embodiment of a laser diode having two stacked emitters a, b along the second axis Y, the expansion of the current is only prevented by a current barrier 5a for the lowest emitter. The advantage of this embodiment with respect to that of FIG. 3A is the simpler production since only one current barrier has to be formed.

    [0062] FIG. 4 shows the laser diode according to the invention from FIG. 1 in a schematic representation in a top view. The metal p-contact 8 is depicted in a transparent manner as a wave pattern, so as not to conceal the underlying opening of the current barrier 5. In this embodiment, the current barrier 5 has an opening. The width W1 of the opening extends in an unchanged manner in the direction of the first axis Z.

    [0063] FIG. 5 shows the laser diode according to the invention from FIG. 2 in a schematic representation in a top view. In this embodiment, the current barrier 5 has four openings having widths W11, W12, W13 and W14. The widths W11, W12, W13, W14 of the openings remain constant in the direction of the first axis Z. In a preferred embodiment, the widths W11, W12, W13 and W14 of the openings of the current shield are the same size, as a result of which a particularly homogeneous power distribution along the second axis Y is achieved.

    [0064] FIG. 6 shows a further embodiment of the laser diode according to the invention from FIG. 1 in a schematic representation in a top view. In this embodiment, six current barriers 5 are at a distance from one another with distances L1, L2, L3, L4 and L5 along the first axis Z. Each of the current barriers has an opening with the same width W1 and in the same position relative to the third axis X. In a preferred embodiment, the distances of the current barriers 5 are equidistant, i.e., the distances L1, L2, L3, L4 and L5 are the same size. As a result, a periodic modulation of the current density and, consequently, of the injected charge carriers in the active layer along the first axis Z is achieved, as a result of which the optical laser beam field is likewise periodically modulated. This can suppress the filamentation in broad-stripe lasers and, consequently, improve the beam quality.

    [0065] FIG. 7 shows a further embodiment of the laser diode according to the invention from FIG. 1 in a schematic representation in a top view. In this embodiment, there is a current barrier 5 with an opening. The opening varies in its width (from W1r to W1f) in the direction of the third axis X along the first axis Z. This can be used to vary the optical power density along the first axis Z.

    [0066] FIG. 8 shows a further embodiment of the laser diode according to the invention from FIG. 1 in a schematic representation in a top view. In this embodiment, the current barriers also extend with an expansion along the first axis Z of Lf and Lr along a region of the facets 21, 22. This can reduce the service life of the laser.

    LIST OF REFERENCE NUMERALS

    [0067] 1 Metal n-contact

    [0068] 2 First n-type functional layers including n-type carrier substrate

    [0069] 3 Active layer

    [0070] 4 First p-type functional layers

    [0071] 5 Current barrier

    [0072] 6 Boundary surface between the first p-type functional layers and the second p-type functional layers

    [0073] 7 Second p-type functional layers

    [0074] 8 Metal p-contact

    [0075] X Third axis

    [0076] Y Second axis

    [0077] Z First axis

    [0078] h1 Distance of the current barrier from the active layer (thickness of a non-implanted part of the first p-type layers)

    [0079] d1 Thickness of the current barrier

    [0080] h2 Thickness of the second p-type layers

    [0081] h3 Thickness of the first p-type layers

    [0082] W1 First width of the opening of the current barrier

    [0083] W2 Second width of the metal p-contact

    [0084] W3 Third width of the metal n-contact

    [0085] W11-W14 Width of openings in a current barrier

    [0086] W1a Width of the opening of a first current barrier

    [0087] W1b Width of the opening of a second current barrier

    [0088] W1r Width of the opening of a current barrier on a first facet

    [0089] W1f Width of the opening of a current barrier on a second facet

    [0090] L Distance of the facets (length of the resonator)

    [0091] L1-L5 Distances of the current barriers

    [0092] 10 Tunnel diode

    [0093] 21 First facet

    [0094] 22 Second facet

    [0095] 2a-7a Layers of the first laser

    [0096] 2b-7b Layers of the second laser