Cover sheet, security document and method of manufacturing a security document

Abstract

Security document and method of manufacturing thereof. The security document having at least one bio data page and at least one paper data page stitched together, and at least one cover sheet placed outside the bio data page and the paper data pages, said cover sheet having at least one end paper sheet stitched with the stitched pages and one cover material sheet attached to the end paper sheet. The inside of the cover sheet is kiss cut in order to prevent any splitting of the cover sheet.

Claims

1. A cover sheet for protecting pages of a security document, said cover sheet comprising a cover material sheet attached to an end paper sheet, wherein the cover material sheet has an external surface and an inside surface, the end paper sheet has an external surface and an inside surface, the cover material sheet being laminated to the end paper sheet by the inside surface of the cover material sheet being attached to the inside surface of the end paper sheet, and the cover sheet comprises at least one kiss cutting internally to the cover sheet and wherein the at least one kiss cutting is extended in a plane of the cover sheet without causing any visible marks on the external surfaces of the cover material sheet and the end paper sheet thereby preventing splitting said cover sheet by delaminating the cover material sheet from the end paper sheet.

2. The cover sheet according to claim 1, wherein the at least one kiss cutting extends inside said cover sheet from a first depth to a second depth wherein the first depth is closer than the second depth to the inside surface of said end paper sheet.

3. The cover sheet according to claim 1, wherein the cover sheet comprises several kiss cuttings having different depth levels.

4. The cover sheet according to claim 1, wherein the cover sheet comprises several uneven kiss cuttings, each kiss cutting extending to a depth that is different from the depth to which surrounding kiss cuttings extend.

5. The cover sheet according to claim 1, wherein the at least one kiss cutting has a depth profile extending from a first depth to a second depth wherein the first depth is closer than the second depth to the inside surface of said end paper sheet.

6. The cover sheet according to claim 5, wherein the first depth extends up to a depth equal to 85% of cover material thickness measured from the inside surface of the cover material sheet, wherein a depth of 0% corresponds to a depth located at the inside surface of the cover material sheet, and a depth of 100% corresponds to a depth located at the external surface of the cover material sheet.

7. The cover sheet according to the claim 5, wherein the the first and second depths extend to depths between 25% and 75% of the cover material thickness measured from the inside surface of the cover sheet material or end paper sheet to the external surface of the cover sheet material or end paper sheet material, respectively, wherein a depth of 0% corresponds to a depth located at the inside surface of the cover material sheet, and a depth of 100% corresponds a depth located at the external surface of the cover material sheet.

8. The cover sheet according to claim 1, wherein the kiss cutting has a curve or a geometrical shape.

9. The cover sheet according to claim 1, wherein the kiss cutting has an alphanumerical-character shape.

10. The cover sheet according to claim 1, wherein the kiss cutting has a variable width profile.

11. The cover sheet according to claim 10, wherein the kiss cutting has a V-shaped profile.

12. The cover sheet according to claim 1, wherein the kiss cuttings are made either in the inside surface of the end paper sheet or in the inside surface of the cover material sheet.

13. The cover sheet according to claim 1, wherein the cover material sheet comprises at least one material layer congregated with at least one coating layer, and wherein each kiss cutting extends inside of said at least one material layers.

14. The cover sheet according to claim 1 wherein the kiss cutting is of a width up to 200 μm.

15. The cover sheet according to claim 1 wherein the kiss cutting is of a width less than 100 μm.

16. A security document comprising at least: one bio data page and one paper data page stitched together, and one cover sheet placed outside the bio data page and the at least one paper data page, said cover sheet comprising at least one end paper sheet stitched with the stitched pages and one cover material sheet having an external surface and an inside surface attached to the end paper sheet which has an external surface and an inside surface, the cover material sheet being laminated to the end paper sheet by the inside surface of the cover material sheet being attached to the inside surface of the end paper sheet, wherein the cover sheet comprises at least one kiss cutting extended in a plane of the cover sheet without any visible marks on the external surfaces of the cover sheet material and the end paper sheet thereby preventing splitting said cover sheet by delaminating the cover material sheet from the end paper sheet.

17. The security document according to claim 16, wherein the security document is a passport.

18. A method for manufacturing a security document having at least one bio data page and at least one data page stitched together, and at least one cover sheet placed outside the bio data page and at least one data page, said cover sheet comprising at least one end paper sheet, having an external surface and an inside surface, and stitched with the stitched pages and one cover material sheet, having an external surface and an inside surface, and laminated to the at least one end paper sheet by the inside surface of the cover material sheet being attached to the inside surface of the end paper sheet, the method comprising: during security document manufacturing, kiss cutting the cover material sheet or the end paper sheet, the kiss cutting extended in a plane of the cover sheet without causing any visible marks on the external surfaces of the cover material sheet or on the end paper sheet thereby preventing splitting said cover sheet by delaminating the cover material sheet from the end paper sheet.

19. The method according to claim 18, wherein each kiss cutting is made by laser cut with a laser tool, by blade cut with a sharp tool, by embossing or printing with a tool having positive surface relief patterns or by mechanical milling with microtools.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) A detailed description of some preferred embodiments is set forth herein below with reference to the following drawings, in which:

(2) FIG. 1, already disclosed, is a general view of a passport according to the prior art;

(3) FIG. 2 is a cross-sectional view of a passport according to an embodiment of the invention wherein the passport comprises two bio data pages;

(4) FIG. 3 is a schematic cross-sectional view of a kiss cutting inside a cover sheet according to the invention;

(5) FIG. 4 is an example of a top view of kiss cuttings inside a cover sheet according to the invention;

(6) FIG. 5 is an example of a cross-sectional view of a passport according to an embodiment of the invention wherein the passport comprises one plastic bio data page; and

(7) FIG. 6 is an example of a cross-sectional view of a passport according to an embodiment of the invention wherein the passport comprises one paper bio data page.

DETAILED DESCRIPTION

(8) This description provides examples not intended to limit the scope of the appended claims. The figures generally indicate the features of the examples, where it is understood and appreciated that like reference numerals are used to refer to like elements. Reference in the specification to “one embodiment” or “an embodiment” or “an example” means that a particular feature, structure, or characteristic described is included in at least one embodiment described herein and does not imply that the feature, structure, or characteristic is present in all embodiments described herein.

(9) The invention is proposing a method for preventing any splitting of the cover sheet of a passport. This method may be implemented in any passport of the type shown in FIG. 1, whatever its cover sheet. Indeed, the cover sheet 110 of the passport comprises generally at least one end paper sheet 112 attached, generally glued, to one cover material sheet 111. According to a variant, the cover material sheet comprises latex soaked papers. According to another variant, the cover material sheet comprises woven fabric. Whatever the variant, the cover sheet is fibrous and a cutting tool can slide inside the cover sheet and delaminate one layer.

(10) The method according to the invention proposes to kiss cut inside the cover sheet in order to prevent any splitting inside said cover sheet. Kiss cutting is a die cutting process where foils or papers are cut through, but the laminated backing paper is not. In the invention, kiss cutting the cover sheet allows to make a cut in the depth of the cover sheet without cutting the surfaces (inside and outside surfaces) of said cover sheet. As described later, the kiss cuttings are made either in a reverse side of the end paper sheet 112 or in the inside side of the cover material sheet 111.

(11) A cross-sectional view of an example of a passport 100 according to the invention is represented on FIG. 2. This view shows several sewn pages 120 and the cover sheet 110 protecting said pages. FIG. 2 shows also the sewing thread 130 joining pages and cover sheet together. According to the invention, the passport 100 comprises several pages 120. The pages 120 comprises several paper data pages 121, like visa pages, and one or more data page(s) incorporating personalized data relative to the holder and security elements such as OVI patch, hologram, ghost photo, guilloches, etc.

(12) In the description herein after, a data page incorporating personalized data is named bio data page.

(13) In some embodiments, as this one represented on FIG. 5, the passport 100 comprises one bio data page 122 which is a plastic page sewn to the paper pages through a hinge 125. In some other embodiments, as this one represented on FIG. 6, the passport 100 comprises one bio data page 123 which is a paper page, for example the first visa page. In some other embodiments, as this one of FIG. 2, the pages 120 comprises two bio data pages 122, 123. In particular, in FIG. 2, the pages 120 comprises: several paper data pages 121, like visa pages; one first bio data page 122 in the form of a PC (polycarbonate) data page in which specific data relative to the holder and/or security elements are incorporated; and one second bio data page 123 in the form of a paper data page in which specific data relative to the holder and/or security elements—similar or different from these of bio data page 122—are incorporated.

(14) As shown in FIGS. 2, 5 and 6, the cover sheet 110 comprises the cover material sheet 111 and the end paper sheet 112. The spine tape 140 may be incorporated between the cover material sheet and the end paper sheet. The cover material sheet 111, and a fortiori, the cover sheet 110, is a fibrous material made up of many layers to give it rigidity, weight and to be able to hold the foil blocking.

(15) On the examples of FIGS. 2, 5 and 6, two kiss cuttings 200 are also represented inside the cover sheet 110. Each kiss cutting is placed in the depth of the cover sheet in order to constitute a disruption in the splitting if a forger tries to split the cover sheet. Weakening locally the cover sheet by making cuts as deep as possible without causing any visible marks on the external surfaces of the cover sheet prevents any splitting by any forger. The forger who would try to split the cover sheet will encounter the cuts at some points and the cover would fragment and thwart the attack making it difficult to reassemble the document.

(16) In the embodiment of FIG. 2, each kiss cutting 200 is made on the reverse side 112d of the end paper sheet 112, that is the side of the end paper sheet 112 facing the cover material sheet 111. In that case, the cover material sheet 111 glued to the end paper sheet 111 covers up the kiss cuttings 200 which are invisible for any user.

(17) In the embodiments of FIGS. 5 and 6, each kiss cutting 200 is made in the inside side 111d of the cover material sheet 111, that is the side of the cover material sheet facing the end paper sheet 112. In that case, the end paper sheet 111 glued to the cover material sheet 111 covers up the kiss cuttings 200 which are invisible for any user.

(18) In preferred embodiments, the kiss cuttings 200 of the cover sheet are provided different from each other in the cover sheet depth, with different depth levels. In some embodiments, each kiss cutting may be placed at a depth level different from others, as shown on FIGS. 5 and 6. In other words, the kiss cuttings extend in the plane of the cover sheet, at depth levels different one from the others. Some kiss cuttings (e.g. these referenced 210) may extend at a depth near the reverse side of the end paper sheet 112 or the inside side of the cover material sheet 111, other kiss cuttings (e.g. these referenced 220) may extend deeper in the end paper sheet depth or the cover material sheet depth without ever reaching the recto side 112d of the end paper sheet or the outside side 111c of the cover material sheet. Each kiss cutting may extend at a depth level different from this of the surrounding kiss cuttings. Since a passport cover sheet has a thickness of up to 400 μm, the kiss cutting depth can be up to about 85% deep of the total cover material thickness in particular when the kiss cuttings are inside the cover material sheet. When the kiss cuttings are inside the end paper sheet, their depth can be up to 85% of the depth being dependent on the end paper sheet thickness

(19) In other embodiments, combinable with previous embodiments, the kiss cuttings extend with a variable depth level in the cover sheet. An example of a variable depth level kiss cutting is represented in FIG. 3. In this example, the kiss cutting 200 has a bias profile which extends from a depth near the inside side 111d of the cover material sheet 111 until a depth near the outside side 111c. In the example of FIG. 3, the cover material sheet 111 is made up of one or several material layers 111b (paper layers or woven fabric layers) congregated with coating layers 111a, the kiss cutting being provided in material layers.

(20) In some embodiments, the method proposes to kiss cut between e.g. 25% to e.g. 75% of the inside of the cover sheet with a thin cut that start at one end at a low level and then move to the full depth. In other word, the kiss cutting may for example extend with a bias section starting at an about 25% depth from the inside surface and stopping at an about 75% depth from said inside surface.

(21) According to the invention, the kiss cuttings may have a more or less thin width up to 200 μm, preferably below 100 μm. A thin width below 100 μm is sufficient for interrupting splitting inside the cover sheet. However, the cut width may be larger: it may be for example defined according to the depth of the kiss cutting. Alternatively, the cut profile may have variable width, e.g. a V-shape which is more wide on the surface of the cover material sheet and narrow at the bottom of the cut.

(22) According to the invention, the kiss cuttings may be straight lines, geometrical shapes with angles inside, curved shapes or any other shapes such as, for example, alphanumerical characters shapes. In the example of FIG. 4, the represented kiss cuttings 200 are curved cuts with various curves and lengths and which are unevenly spread inside the cover sheet.

(23) According to some embodiments, the kiss cuttings can be made with various technologies, such as with a sharp tool cutting not fully through the cover sheet but in depth between the inside surface and the outside surface of the cover sheet 110. Some printing technologies could also be used to push the kiss cuttings inside the cover sheet 110 with a printing plate having positive surface relief embossing. Further, some embossing process could be used with a tool having positive surface relief patterns.

(24) Other embodiments like laser cutting with a laser tool or embossing with hot embossed plate or mechanical milling with microtools could also be used for kiss cutting.

(25) While only some selected embodiments have been chosen to illustrate the present invention, it will be apparent to the skilled person from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. The structures and functions of one embodiment can be adopted in another embodiment. Further, it is not necessary for all advantages to be present in particular embodiments at the same time.