Cooling device for an electric motor and electric motor with cooling device
11289977 · 2022-03-29
Assignee
Inventors
Cpc classification
H02K2209/00
ELECTRICITY
H02K2213/03
ELECTRICITY
International classification
Abstract
The cooling device is intended for an electric motor and has a rotor cooling flange and a stator cooling flange (2), of which one is rotatable with respect to the other. At least one of the two cooling flanges (2) is provided with cooling ribs (8) arranged distributed over its circumference. During operation of the electric motor, at least one of the two cooling flanges gives off heat to the surrounding air. At least some of the cooling ribs (8) of a heat-emitting cooling flange (2) have an undulating profile over their length. In this context, the surface area of a cooling rib (8) having an undulating profile is larger than the surface area of the associated straight reference rib.
Claims
1. A cooling device of an electric motor, the cooling device comprising: a rotor cooling flange (4) and a stator cooling flange (2), wherein the rotor cooling flange (4) is rotatable relative to the stator cooling flange (2); wherein at least one of the rotor and stator cooling flanges (2, 4) is provided with cooling ribs (8, 10) that are distributed about a circumference thereof; wherein at least one of the rotor and stator cooling flanges (2, 4) is a heat-dissipating cooling flange configured to dissipate heat to ambient air in operation of the electric motor, wherein the cooling ribs (8, 10) of the heat-dissipating cooling flange (2, 4) include undulating cooling ribs having across a length thereof an undulating course; wherein each of the undulating cooling ribs has a heat-dissipating surface; wherein a phase position (Δϕ) for at least one pair of the undulating cooling ribs (8, 10) is different; wherein an amplitude of additive superposition of the undulation function of all cooling rib center lines (8a, 10a) of the undulating cooling ribs, said amplitude of additive superposition determined by adding all undulation functions and then dividing by the number of the undulating cooling ribs, does not surpass a value of 20% of an average amplitude across all cooling rib center lines (8a, 10a); wherein a ratio (Λ/B) of a wavelength (Λ) of the undulating cooling ribs (8, 10) to a radial extension (B) of the heat-dissipating cooling flange (2, 4) assumes a value between 0.7 and 1.7.
2. The cooling device according to claim 1, wherein an average of a sign-affected phase displacement (ΔΔφ) between phase positions (Δφ) of all possible pairs of respective directly neighboring cooling ribs (8, 10) of the at least one of the rotor and stator cooling flanges (2, 4), expressed dimensionless in radians, does not surpass a value of π/6 in absolute value.
3. The cooling device according to claim 1, wherein an average amplitude (Am) of the undulating cooling ribs (8, 10) is in a range of approximately 0.1.Math.Λm to approximately 0.3.Math.Λm, wherein Λm is the average wavelength of all cooling ribs (8, 10) of the heat-dissipating cooling flange (2, 4).
4. The cooling device according to claim 1, wherein an average thickness (dm) of all cooling ribs (8, 10) of the heat-dissipating cooling flange is between approximately 1.5 to approximately 3 mm.
5. The cooling device according to claim 1, wherein an average thickness (dm) of all cooling ribs (8, 10) of one of the at least one of the rotor and stator cooling flanges (2, 4) that is not made of a heat-conducting material so as to be without a heat-dissipating function is between approximately 0.5 to approximately 1.5 mm.
6. The cooling device according to claim 1, wherein opposite ends of the cooling ribs (8, 10) are positioned radially in a region between an inner envelope circle (13) and an outer envelope circle (14).
7. The cooling device according to claim 6, wherein a ratio of a radius (Ra) of the outer envelope circle (14) and a radius (Ri) of the inner envelope circle (13) is between approximately 1.1 and approximately 1.6.
8. The cooling device according to claim 1, wherein the cooling ribs (8, 10) have a constant thickness (d) across a height (H) of the cooling ribs (8, 10).
9. The cooling device according to claim 1, wherein a thickness (d) of the cooling ribs (8, 10) decreases in a direction toward an end face (30) of the cooling ribs (8, 10).
10. An electric motor with a cooling device according to claim 1.
11. The cooling device according to claim 1, wherein an average value of a phase displacement (ΔΔϕ) between the phase positions (Δϕ) of respective directly neighboring cooling ribs (8, 10), expressed dimensionless in radians, does not surpass an absolute value of π/3.
12. A cooling device of an electric motor, the cooling device comprising: a rotor cooling flange (4) and a stator cooling flange (2), wherein the rotor cooling flange (4) is rotatable relative to the stator cooling flange (2); wherein at least one of the rotor and stator cooling flanges (2, 4) is provided with cooling ribs (8, 10) that are distributed about a circumference thereof; wherein at least one of the rotor and stator cooling flanges (2, 4) is a heat-dissipating cooling flange configured to dissipate heat to ambient air in operation of the electric motor, wherein the cooling ribs (8, 10) of the heat-dissipating cooling flange (2, 4) include undulating cooling ribs having across a length thereof an undulating course; wherein each of the undulating cooling ribs has a heat-dissipating surface; wherein a phase position (Δϕ) for at least one pair of the undulating cooling ribs (8, 10) is different; wherein an amplitude of additive superposition of the undulation function of all cooling rib center lines (8a, 10a) of the undulating cooling ribs, said amplitude of additive superposition determined by adding all undulation functions and then dividing by the number of the undulating cooling ribs, does not surpass a value of 20% of an average amplitude across all cooling rib center lines (8a, 10a); wherein a ratio (sm/dm) of an average spacing (sm) of respective two neighboring cooling ribs (8, 10) to an average thickness (dm) of the cooling ribs (8, 10) assumes a value in a range between 2 and 6.
13. An electric motor with a cooling device according to claim 12.
14. A cooling device of an electric motor, the cooling device comprising: a rotor cooling flange (4) and a stator cooling flange (2), wherein the rotor cooling flange (4) is rotatable relative to the stator cooling flange (2); wherein at least one of the rotor and stator cooling flanges (2, 4) is provided with cooling ribs (8, 10) that are distributed about a circumference thereof; wherein at least one of the rotor and stator cooling flanges (2, 4) is a heat-dissipating cooling flange configured to dissipate heat to ambient air in operation of the electric motor, wherein the cooling ribs (8, 10) of the heat-dissipating cooling flange (2, 4) include undulating cooling ribs having across a length thereof an undulating course; wherein each of the undulating cooling ribs has a heat-dissipating surface; wherein a phase position (Δϕ) for at least one pair of the undulating cooling ribs (8, 10) is different; wherein an amplitude of additive superposition of the undulation function of all cooling rib center lines (8a, 10a) of the undulating cooling ribs, said amplitude of additive superposition determined by adding all undulation functions and then dividing by the number of the undulating cooling ribs, does not surpass a value of 20% of an average amplitude across all cooling rib center lines (8a, 10a); wherein an average amplitude (Amr) of the cooling ribs (8, 10) varies across the circumference.
15. An electric motor with a cooling device according to claim 14.
16. A cooling device of an electric motor, the cooling device comprising: a rotor cooling flange (4) and a stator cooling flange (2), wherein the rotor cooling flange (4) is rotatable relative to the stator cooling flange (2); wherein at least one of the rotor and stator cooling flanges (2, 4) is provided with cooling ribs (8, 10) that are distributed about a circumference thereof; wherein at least one of the rotor and stator cooling flanges (2, 4) is a heat-dissipating cooling flange configured to dissipate heat to ambient air in operation of the electric motor, wherein the cooling ribs (8, 10) of the heat-dissipating cooling flange (2, 4) include undulating cooling ribs having across a length thereof an undulating course; wherein each of the undulating cooling ribs has a heat-dissipating surface; wherein a phase position (Δϕ) for at least one pair of the undulating cooling ribs (8, 10) is different; wherein an average value of a phase displacement (ΔΔϕ) between the phase positions (Δϕ) of respective directly neighboring cooling ribs (8, 10), expressed dimensionless in radians, does not surpass an absolute value of π/3; wherein a ratio (Λ/B) of a wavelength (Λ) of the undulating cooling ribs (8, 10) to a radial extension (B) of the heat-dissipating cooling flange (2, 4) assumes a value between 0.7 and 1.7.
17. The cooling device according to claim 16, wherein an average of a sign-affected phase displacement (ΔΔφ) between phase positions (Δφ) of all possible pairs of respective directly neighboring cooling ribs (8, 10) of the at least one of the rotor and stator cooling flanges (2, 4), expressed dimensionless in radians, does not surpass a value of π/6 in absolute value.
18. The cooling device according to claim 16, wherein an average amplitude (Am) of the undulating cooling ribs (8, 10) is in a range of approximately 0.1.Math.Λm to approximately 0.3.Math.Λm, wherein Λm is the average wavelength of all cooling ribs (8, 10) of the heat-dissipating cooling flange (2, 4).
19. The cooling device according to claim 16, wherein an average thickness (dm) of all cooling ribs (8, 10) of the heat-dissipating cooling flange is between approximately 1.5 to approximately 3 mm.
20. The cooling device according to claim 16, wherein an average thickness (dm) of all cooling ribs (8, 10) of one of the at least one of the rotor and stator cooling flanges (2, 4) that is not made of a heat-conducting material so as to be without a heat-dissipating function is between approximately 0.5 to approximately 1.5 mm.
21. The cooling device according to claim 16, wherein opposite ends of the cooling ribs (8, 10) are positioned radially in a region between an inner envelope circle (13) and an outer envelope circle (14).
22. The cooling device according to claim 21, wherein a ratio of a radius (Ra) of the outer envelope circle (14) and a radius (RI) of the inner envelope circle (13) is between approximately 1.1 and approximately 1.6.
23. The cooling device according to claim 16, wherein the cooling ribs (8, 10) have a constant thickness (d) across a height (H) of the cooling ribs (8, 10).
24. The cooling device according to claim 16, wherein a thickness (d) of the cooling ribs (8, 10) decreases in a direction toward an end face (30) of the cooling ribs (8, 10).
25. An electric motor with a cooling device according to claim 16.
26. The cooling device according to claim 16, wherein an amplitude of additive superposition of the undulation function of all cooling rib center lines (8a, 10a) of the undulating cooling ribs, said amplitude of additive superposition determined by adding all undulation functions and then dividing by the number of the undulating cooling ribs, does not surpass a value of 20% of an average amplitude across all cooling rib center lines (8a, 10a).
27. A cooling device of an electric motor, the cooling device comprising: a rotor cooling flange (4) and a stator cooling flange (2), wherein the rotor cooling flange (4) is rotatable relative to the stator cooling flange (2); wherein at least one of the rotor and stator cooling flanges (2, 4) is provided with cooling ribs (8, 10) that are distributed about a circumference thereof; wherein at least one of the rotor and stator cooling flanges (2, 4) is a heat-dissipating cooling flange configured to dissipate heat to ambient air in operation of the electric motor, wherein the cooling ribs (8, 10) of the heat-dissipating cooling flange (2, 4) include undulating cooling ribs having across a length thereof an undulating course; wherein each of the undulating cooling ribs has a heat-dissipating surface; wherein a phase position (Δϕ) for at least one pair of the undulating cooling ribs (8, 10) is different; wherein an average value of a phase displacement (ΔΔϕ) between the phase positions (Δϕ) of respective directly neighboring cooling ribs (8, 10), expressed dimensionless in radians, does not surpass an absolute value of π/3; wherein a ratio (sm/dm) of an average spacing (sm) of respective two neighboring cooling ribs (8, 10) to an average thickness (dm) of the cooling ribs (8, 10) assumes a value in a range between 2 and 6.
28. An electric motor with a cooling device according to claim 27.
29. A cooling device of an electric motor, the cooling device comprising: a rotor cooling flange (4) and a stator cooling flange (2), wherein the rotor cooling flange (4) is rotatable relative to the stator cooling flange (2); wherein at least one of the rotor and stator cooling flanges (2, 4) is provided with cooling ribs (8, 10) that are distributed about a circumference thereof; wherein at least one of the rotor and stator cooling flanges (2, 4) is a heat-dissipating cooling flange configured to dissipate heat to ambient air in operation of the electric motor, wherein the cooling ribs (8, 10) of the heat-dissipating cooling flange (2, 4) include undulating cooling ribs having across a length thereof an undulating course; wherein each of the undulating cooling ribs has a heat-dissipating surface; wherein a phase position (AO) for at least one pair of the undulating cooling ribs (8, 10) is different; wherein an average value of a phase displacement (ΔΔϕ) between the phase positions (Δϕ) of respective directly neighboring cooling ribs (8, 10), expressed dimensionless in radians, does not surpass an absolute value of π/3; wherein an average amplitude (Amr) of the cooling ribs (8, 10) varies across the circumference.
30. An electric motor with a cooling device according to claim 29.
31. A cooling device of an electric motor, the cooling device comprising: a rotor cooling flange (4) and a stator cooling flange (2), wherein the rotor cooling flange (4) is rotatable relative to the stator cooling flange (2); wherein at least one of the rotor and stator cooling flanges (2, 4) is provided with cooling ribs (8, 10) that are distributed about a circumference thereof; wherein at least one of the rotor and stator cooling flanges (2, 4) is a heat-dissipating cooling flange configured to dissipate heat to ambient air in operation of the electric motor, wherein the cooling ribs (8, 10) of the heat-dissipating cooling flange (2, 4) include undulating cooling ribs having across a length thereof an undulating course; wherein each of the undulating cooling ribs has a heat-dissipating surface; wherein a phase position (Δϕ) for at least one pair of the undulating cooling ribs (8, 10) is different; wherein an amplitude of additive superposition of the undulation function of all cooling rib center lines (8a, 10a) of the undulating cooling ribs, said amplitude of additive superposition determined by adding all undulation functions and then dividing by the number of the undulating cooling ribs, does not surpass a value of 20% of an average amplitude across all cooling rib center lines (8a, 10a); wherein an average value of a phase displacement (ΔΔϕ) between the phase positions (Δϕ) of respective directly neighboring cooling ribs (8, 10), expressed dimensionless in radians, does not surpass an absolute value of π/3.
32. An electric motor with a cooling device according to claim 31.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be explained in more detail with the aid of some embodiments illustrated in the drawings. It is shown in:
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DESCRIPTION OF PREFERRED EMBODIMENTS
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(19) At a spacing from the outer rim 5 of the stator flange 200, a circumferentially extending wall 6 is extending transversely away therefrom and surrounds a receiving space 7 for electric/electronic components. In its radial outer region, a stator cooling flange 2 is provided integrally at the stator flange 200. It is provided with cooling ribs 8 which are arranged distributed about the circumference of the stator cooling flange 2. As can be seen in
(20) In this embodiment, the heat which is produced in the electric or electronic components of the stator is dissipated through the surface 203 of the stator cooling flange 2 to the ambient air. This heat may originate, for example, at the winding and can be introduced through the surface 201 into the stator bushing 1 and/or originate in the region of the electronics in the receiving space 7 and introduced through the surface 202 into the stator bushing 1.
(21) The surface 202 in the embodiment is the inner side of the wall 6. The stator bushing 1 is manufactured of a material that has good heat conducting properties, for example, aluminum. In this way, the heat can be conducted well to the stator cooling flange 2. The one-piece integral configuration of the stator cooling flange 2 with the stator bushing 1 enables in the embodiment an optimal heat conduction from the heat introducing surfaces 201, 202 to the heat dissipating surface 203 of the stator cooling flange 2.
(22) At the rotor 40, as shown in
(23) When it serves only for aerodynamic interaction, it can be manufactured also as a separate plastic element, for example. The function of the heat dissipation, depending on necessity, can be provided by the stator cooling flange 2, the rotor cooling flange 4, or both cooling flanges 2, 4.
(24) The described basic configuration of the external rotor motor is known so that it will not be described in more detail.
(25) Advantageously, the cooling ribs 8, 10 have a height H (
(26) As shown in
(27) In use of the external rotor motor, the rotation of the rotor cooling flange 4 relative to the stator cooling flange 2 generates an air flow between the cooling ribs 8 and 10 which absorbs the heat from cooling flange surfaces 203 and/or 204 and transports it away. The rotor cooling flange 4 with cooling ribs 10 acts in the embodiment in a way comparable to a radial fan wheel and conveys air at high speed from the interior to the exterior and throws this air, which has absorbed the heat to be dissipated from the cooling flange surface 203 and/or 204, radially away from the motor. As a result, in the radial inner region of the cooling device 205 a vacuum is created and fresh ambient air is sucked in radially at the stator cooling flange 2 with the cooling ribs 8 from the exterior to the interior, whereby it absorbs the waste heat. In addition, by the immediate interaction of the oppositely positioned cooling ribs 8 and 10, a high turbulence is generated which further promotes the heat dissipation to the air. However, this interaction can also be the cause of a strong noise development, in particular when all cooling ribs 8 and 10 are radially aligned and are straight (prior art) or when they are designed such that, at a given relative position of stator cooling flange 2 and rotor cooling flange 4, cooling ribs 8 and 10 across their entire common radial extension are exactly positioned opposite each other and extend parallel, i.e., they have across their extension no or only a very small angle relative to each other when they are positioned straight opposite each other. Due to the design of the cooling ribs 8 and 10 according to the invention in undulating shape, this rotation sound development is significantly reduced.
(28) The cooling ribs 8 of the stator cooling flange 2 are of an undulating shape in the embodiment according to
(29) The outer contours (silhouettes) of the cooling ribs 8, 10 are illustrated in dashed lines wherein the spacing of these outer contours characterizes always approximately a cooling rib thickness d of the cooling rib 8, 10. The cooling rib thickness d, at a radial and axial position within the corresponding cooling rib 8, 10, is the diameter of the respective inscribed ball 206 (
(30) In
(31) According to
(32) Due to the undulating configuration of the cooling ribs 8, 10, under certain boundary conditions, the surface 203, 204 in particular of a heat-dissipating cooling flange 2, 4 can be enlarged in comparison to straight, or radial and straight, cooling ribs so that the heat dissipation of the cooling flange 2, 4 can be improved significantly. The boundary conditions are in particular provided by the available installation space in radial and axial direction, by a minimal cooling rib thickness d of the cooling ribs 8, 10 in regard to manufacturing technological reasons, and a minimal spacings (
(33) For any undulating cooling rib 8, 10, a straight (not undulating) reference cooling rib can be defined also by means of the straight reference line R. This straight reference cooling rib whose imaginary cooling rib center line is precisely positioned on R has the same axial and radial extension as the corresponding undulating cooling rib as well as the same thickness course. In comparison to its straight reference cooling rib, an undulating cooling rib 8, 10 has a significantly larger surface which is advantageous for heat dissipation. The ratio of the surface of an undulating cooling rib 8, 10 and its straight reference cooling rib depends primarily on the amplitude A and the wavelength Λ, relative to the radial extension B of the cooling rib 8, 10. Advantageously, it amounts to at least 1.05 for an undulating cooling rib 8, 10.
(34) In addition to improving the heat dissipation as a result of the surface enlargement, by means of the undulating configuration of the cooling ribs 8, 10 also further advantages of the heat dissipation can be achieved in that the flow velocities and turbulence levels can be increased compared to a straight configuration of the cooling ribs.
(35) In many embodiments, it is sufficient that one of the two cooling flanges 2 or 4 is provided with undulating cooling ribs 8 or 10. In particular when only one of the cooling flanges has a heat-dissipating function, it may be sufficient that this heat-dissipating cooling flange is provided with undulating cooling ribs 8 or 10.
(36) By suitable configuration of the undulating cooling ribs 8, 10 of rotor cooling flange 4 and/or stator cooling flange 2, the rotation sound generation can be significantly reduced compared to straight or non-undulating configuration of all cooling ribs.
(37) In order to achieve a very good heat dissipation, the wavelengths Λ, the amplitudes A, the phase positions ΔΦ in interaction with the cooling rib thicknesses d (
(38) In an advantageous embodiment of a heat-dissipating cooling flange, the wavelength Λ is in the range of 70%-170% of B. Lower values of Λ would further enlarge the surface of the cooling ribs 8, 10 but negatively affect the airflow. An amplitude A is advantageously 0.1 times to 0.3 times the wavelength Λ. Selecting such an amplitude leads to advantageous heat dissipation at a heat-dissipating cooling flange 2, 4 as well as to a significant reduction of the rotation sound in case the cooling ribs 8, 10 of at least one of the two cooling flanges 2, 4 are embodied in this way. The average cooling rib thickness dm of the cooling ribs 8, 10 of the cooling flange 2, 4 is advantageously smaller than the average cooling rib spacing sm of the cooling flange 2, 4 that characterizes the width of the flow channel 15 formed between the two neighboring cooling ribs 8, 10; advantageously 6>sm/dm>1.5 applies.
(39) As can be seen in
(40) By variation of the phase position ΔΦ or Δφ of undulating cooling ribs 8, 10 across the circumference of a cooling flange 2, 4, it is possible to ensure the high cooling performance independent of the rotational direction Θ of a rotor cooling flange 4 relative to a stator cooling flange 2. In the embodiment according to
(41) Without a variation of the phase position of undulating cooling ribs 8, 10 relative to the cooling performance of the cooling device 205, a preferred rotational direction is produced, i.e., in such a configuration the cooling action of the cooling device 205 is higher for one rotational direction than for the oppositely oriented one. The degree of difference in the rotational direction-dependent cooling action is larger when in case of a heat-dissipating cooling flange 2, 4 with undulating cooling ribs 8, 10 the phase position ΔΦ is not suitably varied in comparison to an aerodynamically acting cooling flange 2, 4. Thus, it may be that, in case of an only aerodynamically acting cooling flange 2, 4, undulating cooling ribs 8, 10 without variation of the phase position ΔΦ can be used without the rotational direction dependency of the cooling action reaching critical values.
(42) Of course, a cooling device 205 with undulating cooling ribs 8 or 10 on the stator cooling flange 2 and/or on the rotor cooling flange 4 which has a better cooling performance for one rotational direction than for the oppositely oriented direction can generally be used also for motors. This is in particular the case when the motor is used only for a defined rotational direction.
(43) A cooling flange 2, 4 with undulating cooling ribs 8, 10 with constant phase position is illustrated in
(44) In
(45) The fulfillment of a first criterion regarding the phase positions ΔΦ of all undulating cooling ribs 8, 10 of a cooling flange 2, 4, in particular of a heat-dissipating cooling flange 2, 4, ensures a similar cooling action of a cooling device 205 for both rotational directions. This criterion means that the phase positions Δφ, expressed dimensionless in radians, of the undulation functions of all cooling ribs 8 or 10 of a cooling flange 2, 4 in the range of 0 to 2*π are approximately uniformly distributed. If the undulation functions of all cooling ribs 8, 10 of a cooling flange 2 or 4 were averaged, i.e., added and then divided by the number of cooling ribs n, the result would be an average undulation function with comparatively minimal amplitude because cancellation effects would prevail. Advantageously, the value of the amplitude of the averaged undulation function is not greater than 20% of the value of the average amplitude Am of all cooling ribs 8 or 10.
(46) One construction possibility which ensures the fulfillment of this criterion is that each cooling rib 8 or 10 is correlated, by forming pairs, with precisely one other cooling rib 8′ or 10′ of the same cooling flange 2 or 4 which comprises approximately the same radial amplitude course A and approximately the same radial wavelength course Λ and, in regard to its phase position Δφ, differs by approximately π from that of the other cooling rib 8 or 10. In an exemplary fashion, one pair of such stator cooling ribs 8 and 8′ is identified in
(47) Fulfilling a second criterion regarding the phase positions ΔΦ of all undulating cooling ribs 8, 10 of a cooling flange 2, 4, in particular of a heat-dissipating cooling flange 2, 4, ensures in combination with fulfilling the first criterion an almost identical cooling action of a cooling device 205 for both rotational directions. For explanation purposes, the phase displacement ΔΔΦ which represents the sign-affected difference in the phase position ΔΦ between two neighboring cooling ribs is considered for a pair of directly neighboring cooling ribs 8, 8″ or 10, 10″: ΔΔΦ=ΔΦ 8″ or 10″−ΔΦ 8 or 10. In this context, 8″ or 10″ is always the cooling rib which is neighboring 8 or 10 in rotational direction. The second condition is fulfilled when the averaged sign-affected phase displacements ΔΔΦ of all possible pairs of neighboring cooling ribs 8, 8″ or 10, 10″ of a cooling flange 2 or 4 is near 0, which means that positive and negative phase displacements across the circumference approximately cancel each other. Advantageously, this average phase displacement, expressed dimensionless in radians, has an absolute value not greater than π/6.
(48) A construction possibility that ensures fulfillment of the second criterion is that each displacement ΔΔΦ (1) of directly neighboring cooling ribs has assigned thereto precisely one other ΔΔΦ (2) that is identical with regard to absolute value and has a different sign. Advantageously, the undulation functions of the cooling ribs of the displacement ΔΔΦ (1), suitably compared in pairs with cooling ribs of the displacement ΔΔΦ (2), each have approximately the same amplitude course and wavelength course and are advantageously phase-displaced relative to each other by approximately Δφ=π.
(49) In
(50) A further condition for the rotational direction independence is provided in that the sign-affected angle of the straight reference line R relative to the radial line, averaged across all cooling ribs of a cooling flange, is toward 0°, advantageously <5°. When all straight reference lines are approximately radially aligned, this condition is automatically fulfilled.
(51) In
(52) In the embodiment according to
(53) In contrast thereto, in the embodiments according to
(54) In order to obtain even lower rotation sounds in operation of the motor, it can furthermore be advantageous when the cooling ribs 8, 10 are distributed somewhat non-uniformly about the circumference. This non-uniform distribution would be recognizable in particular in a non-uniform distribution of the respective straight reference lines. A ratio between the greatest occurring angular displacement of two neighboring straight reference lines R and the smallest occurring angular displacement of two neighboring straight reference lines R of 1.2 to 2 has been found to be advantageous.
(55) The cooling ribs 8, 10, viewed in axial direction, are advantageously designed without undercut. In this way, it is possible to produce and to remove from the mold the cooling flange 2, 4 with the cooling ribs 8, 10 with a pressure die casting method in a very simple way. In particular, a complete stator bushing according to one of the
(56) The embodiment according to
(57) The separating disk 16 in the embodiment is provided such that the flat outer side 19 which is facing the cooling ribs 8 of the stator cooling flange 2 is positioned in a common radial plane together with the end face 20 of the annular projection 12. In this way, an optimal flow guiding action for the cooling air is ensured. The separating disk 16 ensures that between the cooling ribs 8 and 10 a guided cooling air flow is generated. The cooling air which is sucked in by the rotating rotor cooling flange 4 flows between the cooling ribs 8 radially from the exterior to the interior in the flow channels 15 and passes from there into the air inlet 18 so that the cooling air subsequently can flow between the cooling ribs 10 of the rotor cooling flange 4 radially from the interior to the exterior.
(58) The annular projection 9 of the stator cooling flange 2 adjoins the annular projection 12 of the rotor cooling flange 4 in such a way that the cooling air at the annular projection 9 is axially deflected such that it passes through the air inlet 18 to the cooling ribs 10. Since the separation disk 16 closes off the flow channels 15 located between the cooling ribs 10 in the direction toward the cooling ribs 8, an excellent air guiding action through the cooling device 205 is ensured.
(59) In other respects, the embodiment according to
(60) In the embodiment according to
(61) In this embodiment also, neighboring cooling ribs 8 have different phase positions ΔΦ or, expressed dimensionless in radians, Δφ.
(62) In the region between some cooling ribs 8, support sleeves 21 are provided which are integrated at the stator cooling flange 2 and serve for attachment of the stator to a suspension. The latter is fastened to the stator with screws which can be screwed into the support sleeves 21 in a known manner from the side 209 (see
(63) In order to utilize the region about the support sleeves 21 optimally with the cooling ribs 8 and flow regions embodied therebetween, the support sleeves 21 are arranged such and the cooling ribs 8 adjacent to the support sleeves 21 shaped such that the undulating sections 22 of the neighboring cooling ribs 8 are matched to the contour shape of the support sleeves 21. Since the support sleeves 21 in the embodiment have a circular cross section, the undulating sections 22 are at least approximately embodied such that they are extending approximately coaxially to the jacket of the support sleeves 21. In this way, a spacing that is required or optimal for the cooling action is ensured between neighboring ribs 8 and the support sleeves 21, i.e., between the support sleeves and the neighboring cooling ribs 8 an effective flow channel 212 (
(64) In the embodiment according to
(65) Also, the phase displacement ΔΔΦ between the neighboring cooling ribs 8 is designed such that an optimal transition to the neighboring support sleeves 21 is achieved. In this way, despite the support sleeves 21, it is ensured that the cooling action is independent of the rotational direction of the rotor cooling flange 4 (not illustrated).
(66) As a result of the described configuration, the outer sides of the support sleeves 21 in interaction with the undulating sections 22 of the cooling ribs 8 neighboring them also serve for flow guidance and for heat dissipation.
(67) The support sleeves 21 are connected by a radially extending web 23 to the annular projection 9. The webs 23 extend from the base surface of the stator cooling flange 2 approximately in axial direction of the stator cooling flange. Advantageously, the webs 23 have approximately the same height as the support sleeves 21 and the cooling ribs 8.
(68) The support sleeves 21 and the webs 23 are formed without undercut so that removal from the mold of the complete stator bushing 1 is possible without problems.
(69) In contrast to the preceding embodiments, the annular projection 9 is not embodied as a continuous ring but divided by axially extending slots 24 into individual segments. These slots 24 are provided such that they are positioned in the region of the corresponding flow channels 15 between neighboring cooling ribs.
(70) The axial slots 24 are positioned in the region between neighboring support sleeves 21, viewed in axial view (
(71) The phase position ΔΦ varies in the described way about the circumference of the stator flange 2 whereby it is achieved that the cooling action of the cooling ribs 8, 10 is independent of the rotational direction of the rotor cooling flange 4. Since the cooling ribs 8 have the undulation, the rotation sound which occurs in the cooling device 205 in operation of the motor is also significantly reduced in comparison to straight extending cooling ribs at both cooling flanges 2 and 4.
(72) The
(73) As is apparent from the embodiments according to
(74) The remaining cooling ribs 8 are embodied and arranged in the described way.
(75) In the illustrated embodiment according to
(76) When using the motor with axial fan wheels, the outer radius Ra (
(77) As shown in the schematic illustration according to
(78)
(79) In the embodiment according to
(80) The cooling rib 8, 10 according to
(81) The cooling rib 8, 10 according to
(82) The slanted sidewalls 31, 32 of the cooling ribs 8, 10 according to the
(83) The cooling rib 8, 10 according to
(84) In all embodiments according to
(85) The rounded portions at the end face and the base can also be provided in the cooling rib 8, 10 according to
(86) In all described embodiments, the undulating cooling ribs 8, 10 can be provided at only one of the cooling flanges 2, 4, advantageously at a heat-dissipating cooling flange 2, 4. The cooling ribs 8, 10 of the other cooling flange 2, 4 can be embodied straight, as is conventional, wherein these straight cooling ribs 8, 10 can be provided to extend radially but also to extend at an angle to the radial line.
(87) Also, it is possible to provide the undulating cooling ribs not only at one cooling flange 2, 4 but also at both cooling flanges 2, 4. In this context, the undulating cooling ribs 8, 10 of the two cooling flanges 2, 4 can have different characteristic parameters (for example, Ra, Ri, B, Λ, ΔΦ, A).
(88) A cooling flange 2, 4 can be embodied also advantageously with undulating cooling ribs 8, 10 when not all cooling ribs 8, 10 have an undulating shape. Advantageously, at least 50% of all cooling ribs 8, 10 of a cooling flange 2, 4 have an undulating shape, better 80% of all cooling ribs 8, 10 of a cooling flange 2, 4.