METHODS FOR OPERATING A PASTEURIZING DEVICE
20220087294 · 2022-03-24
Inventors
- Roland CONCIN (Fuschl am See, AT)
- Christian RINDERER (Fuschl am See, AT)
- Klemens HANS (Eugendorf, AT)
- Harald EDER (Eugendorf, AT)
- Philip THONHAUSER (Giesshubl, AT)
- Daniel HERZOG (Fuschl am See, AT)
Cpc classification
A23L3/02
HUMAN NECESSITIES
C02F2103/32
CHEMISTRY; METALLURGY
A23L3/003
HUMAN NECESSITIES
C02F5/08
CHEMISTRY; METALLURGY
C02F9/00
CHEMISTRY; METALLURGY
International classification
Abstract
The disclosure relates to methods for operating a pasteurizing device for pasteurizing foods filled into sealed containers. The foods are treated in treatment zones by applying a tempered, aqueous treatment liquid to an exterior of the containers. The treatment liquid is re-supplied to at least one treatment zone for reuse via circulation circuit pipes of a circulation circuit. At least one actual value of a concentration of at least one chemical substance contained in the treatment liquid and/or of at least one process chemical added and/or of at least one internal standard added is detected by means of at least one concentration measurement sensor at at least one measurement point. A concentration, in the treatment liquid, of the at least one contained chemical substance and/or of the at least one process chemical added is manipulated on the basis of a detected actual value.
Claims
1. A method for operating a pasteurizing device for pasteurizing foods filled into sealed containers, comprising: transporting sealed containers of food through multiple treatment zones in a transport direction by means of a transport means, the treatment zones including at least one warm-up zone, at least one pasteurizing zone following the warm-up zone in the transport direction, and at least one cool-down zone following the pasteurizing zone in the transport direction, treating the foods in the treatment zones by applying a tempered, aqueous treatment liquid to an exterior of the containers, wherein treatment liquid with a specific temperature is supplied to each treatment zone via a feed pipe, such that the foods in the sealed containers are pre-heated in the at least one warm-up zone, heated to a pasteurizing temperature in the at least one pasteurizing zone, and cooled down in the at least one cool-down zone, and wherein: the treatment liquid is collected in the treatment zones after application to the containers, and collected treatment liquid is re-supplied to at least one treatment zone for reuse via circulation circuit pipes of a circulation circuit, at least one process chemical is added to the treatment liquid, and at least one actual value of a concentration of at least one process chemical added and/or of at least one internal standard added is detected by means of at least one concentration measurement sensor at at least one measurement point, and, on the basis of the actual value detected by means of the at least one concentration measurement sensor at the at least one measurement point, a concentration of the at least one process chemical added is manipulated, with regard to a specifiable target value for the concentration of the at least one process chemical added and/or of the at least one internal standard added, by apportioning the at least one process chemical added by means of at least one dosing means at at least one dosing point.
2. The method according to claim 1, wherein at least one process chemical is apportioned by means of at least one dosing means at at least one dosing point arranged in the circulation circuit or in a treatment zone.
3. The method according to claim 1, wherein at least one actual value of the concentration of at least one process chemical added and/or of at least one internal standard added is detected by at least one concentration measurement sensor at at least one measurement point arranged in the circulation circuit or in a treatment zone.
4. The method according to claim 1, wherein a first actual value and a second actual value of the concentration of at least one process chemical added and/or of at least one internal standard added is detected in the treatment liquid by means of a first concentration measurement sensor and by means of a second concentration measurement sensor at at least two measurement points spaced apart from one another, and, on the basis of the actual value detected by means of the first concentration measurement sensor and/or on the basis of the actual value detected by means of the second concentration measurement sensor, a concentration of the at least one process chemical added is manipulated with regard to a specifiable target value for the concentration of the at least one process chemical added and/or of the at least one internal standard added.
5. The method according to claim 4, wherein the first actual value is detected by means of a first concentration measurement sensor arranged adjacent to a dosing means upstream in relation to a flow direction of the treatment liquid, and the second actual value is detected by means of a second concentration measurement sensor arranged spaced at least 5 meters apart from the first concentration measurement sensor upstream in relation to a flow direction of the treatment liquid.
6. The method according to claim 1, wherein the at least one apportioned process chemical is selected from a group consisting of biocides, pH regulators, scale prevention agents, corrosion inhibitors, surfactants, and/or a mixture of process chemicals selected from this group is apportioned.
7. The method according to claim 1, wherein at least one process chemical formed by a biocide is apportioned to the treatment liquid by means of at least one dosing means at at least one dosing point.
8. The method according to claim 7, wherein the biocide is apportioned to a volume flow of the treatment liquid by means of at least one dosing means, which volume flow of the treatment liquid is run in a circulation circuit pipe leading, in terms of flow dynamics, to a cool-down zone.
9. The method according to claim 7, wherein at least one actual value of the biocide concentration is detected by means of at least one biocide concentration measurement sensor at at least one measurement point arranged in the circulation circuit or in a treatment zone, at which measurement point treatment liquid is run at a temperature of 20° C. to 55° C.
10. The method according to claim 7, wherein the biocide is apportioned to the treatment liquid by means of at least one dosing means at at least one dosing point arranged in the circulation circuit or a treatment zone, at which dosing point treatment liquid is run at a temperature of 20° C. to 55° C.
11. The method according to claim 7, wherein chlorine dioxide is apportioned to the treatment liquid as biocide by means of at least one dosing means at at least one dosing point.
12. The method according to claim 1, wherein at least one actual value of a pH value of the treatment liquid is detected by means of at least one pH measurement sensor at at least one measurement point, and, on the basis of the detected actual value of the pH value, the pH value of the treatment liquid is manipulated with regard to at least one specifiable target value for the pH value of the treatment liquid, by apportioning at least one pH regulator comprising at least one organic or inorganic acid by means of at least one dosing means at at least one dosing point.
13. The method according to claim 12, wherein the at least one pH regulator comprises at least one acid selected from a group consisting of sulphuric acid, phosphoric acid, formic acid, acetic acid, citric acid, gluconic acid, lactic acid, heptagluconic acid, or a mixture of acids selected from this group.
14. The method according to claim 12, wherein the pH value of the treatment liquid is set to 3.5 to 7.0 by apportioning the at least one pH regulator.
15. The method according to claim 12, wherein the at least one actual value of a pH value of the treatment liquid is detected at at least one measurement point, at which measurement point treatment liquid is run at a temperature of 40° C. to 90° C.
16. The method according to claim 1, wherein at least one process chemical formed by a corrosion inhibitor is apportioned to the treatment liquid by means of at least one dosing means at at least one dosing point.
17. The method according to claim 16, wherein the at least one corrosion inhibitor comprises at least one complex-forming phosphonate and/or at least one complex-forming organic acid, in particular a phosphonic acid, gluconic acid, lactic acid, citric acid, and/or a divalent zinc salt and/or a phosphoric ester.
18. The method according to claim 16, wherein the at least one corrosion inhibitor is apportioned to the treatment liquid by means of at least one dosing means at at least one dosing point arranged in the circulation circuit or in a treatment zone, at which dosing point treatment liquid is run at a temperature of 55° C. to 95° C.
19. The method according to claim 1, wherein an actual value of a conductivity of supplied, fresh treatment liquid is detected at at least one measurement point arranged in a feed pipe for fresh treatment liquid, and a target value for the concentration of at least one process chemical is specified and/or a dosage quantity of at least one process chemical is adjusted, at least in part or for the most part, on the basis of the detected actual value of the conductivity of the supplied, fresh treatment liquid.
20. The method according to claim 1, wherein an actual value of a water hardness of the treatment liquid is detected by means of at least one Ca.sup.2+ and/or Mg.sup.2+ measurement sensor at at least one measurement point, and, on the basis of the detected actual value of the water hardness, a scale prevention agent is apportioned with regard to a specifiable target value for the concentration of the scale prevention agent, by means of at least one dosing means at at least one dosing point.
21. The method according to claim 20, wherein an actual value of a water hardness of the treatment liquid is detected by means of at least one Ca.sup.2+ and/or Mg.sup.2+ measurement sensor at at least one measurement point arranged in a feed pipe for fresh treatment liquid, and that scale prevention agent is apportioned by means of at least one dosing means at at least one dosing point arranged in this feed pipe for fresh treatment liquid.
22. The method according to claim 20, wherein the scale prevention agent comprises at least one complex-forming phosphonate and/or at least one complex-forming organic acid, in particular a phosphonic acid, gluconic acid, lactic acid, citric acid, and/or at least one oligomer or polymer substance, selected from a group consisting of polyphosphates, water-soluble polyacrylates and copolymers of maleic acid and acrylic acid.
23. The method according to claim 1, wherein, upon a detected exceeding of a specified target value of the concentration of an apportioned process chemical, in particular an apportioned biocide, gas atmosphere is exhausted from the treatment zones by means of an exhaust means operatively connected with the treatment zones.
24. The method according to claim 1, wherein a partial quantity of treatment liquid is continuously removed, by means of at least one liquid-removal means, from the treatment liquid circulated in the circulation circuit or from treatment liquid in a treatment zone for forming at least one partial flow of the treatment liquid, which at least one partial flow is supplied via a feeding pipe of at least one bypass to a membrane filtration means arranged in the at least one bypass and filtered, and subsequently fed back again into the circulation circuit or into a treatment zone.
25. The method according to claim 24, wherein a biocide is apportioned to the treatment liquid as process chemical by means of at least one dosing means at at least one dosing point arranged in the at least one bypass downstream, in terms of flow dynamics, of a membrane filtration means.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0076] For the purpose of better understanding of the invention, it will be elucidated in more detail by means of the FIGURES below.
[0077] These show in a respectively very simplified schematic representation:
[0078]
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0079] First of all, it is to be noted that, in the different embodiments described, equal parts are provided with equal reference numbers and/or equal component designations, where the disclosures filled into in the entire description may be analogously transferred to equal parts with equal reference numbers and/or equal component designations. Moreover, the specifications of location, such as at the top, at the bottom, at the side, chosen in the description refer to the directly described and depicted FIGURE, and in case of a change of position, these specifications of location are to be analogously transferred to the new position.
[0080]
[0081] During operation of the pasteurizing device 1, a pasteurizing of foods is carried out such that the foods are previously filled into the containers 2, and the containers 2 are sealed. A treatment of the containers 2 which are filled with foods and sealed is carried out in a respective treatment zone 3 by applying an aqueous treatment liquid 5 to an exterior 6 of the containers 2 via the sprinkling means 4. The sprinkling means 4 of a respective treatment zone 3 can be formed by sprinkler or nozzle-type sprinkling means, for example, and/or generally by means for dissipating the treatment liquid in a respective treatment zone 3. The tempered, aqueous treatment liquid 5 is applied to the exterior 6 of the containers 2 in this manner, whereby the containers 2, and therefore the foods filled into the containers 2, can be selectively tempered and pasteurized. The containers 2 can be formed, for example, by bottles, cans or other containers and generally be composed from various materials, and optionally be coated or printed.
[0082] It may in particular be provided in the method that the foods to be pasteurized are filled into containers 2 comprising a metal, in particular aluminum, such as bottles with a seal comprising a metal. In particular, the containers 2 can be formed by aluminum drink cans 2, such as this is also indicated in
[0083] A transport means 7 for transporting the containers 2 through the treatment zones 3 is provided. In the exemplary embodiment represented in
[0084] During operation of a pasteurizing device 1, it may be provided, for example, that the foods in the containers 2 are initially warmed up in a treatment zone 3 or in multiple treatment zones 3, heated to, and maintained at, pasteurizing temperature following in transport direction 8, in one or multiple treatment zones 3 and subsequently selectively cooled down, following in transport direction 9, in one or multiple treatment zones 3.
[0085] In the exemplary embodiment of a pasteurizing device 1 represented in
[0086] As can be seen from
[0087] During operation of the pasteurizing device 1 represented in
[0088] The pasteurizing device 1 represented in
[0089] In the exemplary embodiment represented in
[0090] Evidently, a circulation circuit 23 of a pasteurizing device 1 may also be configured differently in detail than in the exemplary embodiment represented in
[0091] As can be seen from
[0092] Furthermore, a membrane filtration means 29 arranged in the bypass 28 can be configured, wherein the feeding pipe 27 of the at least one bypass 28 can be provided for supplying a removed partial flow of the treatment liquid 5 to the membrane filtration means 29 arranged in the at least one bypass 28. A discharge pipe 30 of the at least one bypass 28 connected with the circulation circuit 23 or with a treatment zone 3 for re-supplying a filtered partial flow of the treatment liquid 5 into a treatment zone 3 and/or into the circulation circuit 23 may equally be provided, as can be seen from
[0093] During operation of the pasteurizing device 1, a partial quantity of treatment liquid 5 can be continuously removed by means of a liquid-removal means 26 from the treatment liquid 5 circulated in the circulation circuit 23 or from treatment liquid 5 in a treatment zone 3 for forming at least one partial flow of the treatment liquid 5, and this at least one partial flow can be supplied to a membrane filtration means 29 arranged in at least one bypass 28 via a feeding pipe 27 of at the at least one bypass 28 and filtered. Subsequently, a partial flow thus purified can be fed back again into the circulation circuit 23 or into a treatment zone 3.
[0094] Quite generally, a removal of a partial quantity of treatment liquid for supplying to a membrane filtration means 29 can be done at any point of the circulation circuit 23. Equally, a removal from a treatment zone 3, or also from a water tank 18, 19 integrated in the circulation circuit 23, is possible. Preferably, as also represented in
[0095] In the exemplary embodiment represented in
[0096] It is provided in the method for operating a pasteurizing device 1 that at least one process chemical is added to the treatment liquid 5. Here, an addition of one or multiple process chemical(s) can, quite generally, preferably be done in the form of concentrated, aqueous solutions.
[0097] It is in particular provided in the method that at least one actual value of a concentration of at least one chemical substance contained and/or dissolved in the treatment liquid 5 and/or of at least one process chemical added and/or of at least one internal standard added is detected by means of at least one concentration measurement sensor 32 at at least one measurement point 33 and/or measurement section 33. In the exemplary embodiment of a pasteurizing device 1 represented in
[0098] As is equally illustrated on the basis of the exemplary embodiment in accordance with
[0099] In the exemplary embodiment of a pasteurizing device 1 represented in
[0100] In the exemplary embodiment represented in
[0101] An addition of an internal standard of known concentration and/or quantity to the treatment liquid can generally be done separately from the addition of the process chemical(s). Preferably, however, an internal standard is admixed to the treatment liquid together with at least one process chemical, and in particular together with one or multiple process chemical(s) whose concentration is to be inferred on the basis of the detection of the concentration of the internal standard. In particular, a process chemical and an internal standard can therefore be apportioned to the treatment liquid together by means of one or multiple dosing means 34. Such an added internal standard enables, in particular, a loss in process chemical(s), for example due to the sprinkling of the containers and/or due to evaporation of the treatment liquid, as elaborated above, to be acquired in particular in a pasteurizing zone and by replacement with fresh treatment liquid.
[0102] A colorant, in particular a fluorescent dye, for example, can be apportioned as internal standard. Reference is made to fluorescein, a rhodamine or preferably 1,3,6,8-Pyrenetetrasulfonic acid, sodium salt (PTSA) as suited internal standards. A detection of an actual value of the concentration of an internal standard can then be done by measuring a fluorescence, for example, in case of a respective fluorescence wavelength of the internal standard, and concentration measurement sensors 32 configured as fluorescence measurement sensors 36, for example, can be arranged in the pasteurizing device 1 to that end. A detection of the concentration of an internal standard, for example by means of such fluorescence measurement sensors 36, can be done, in this case, preferably at multiple measurement points 33, as this is also illustrated in
[0103] Generally, the apportioning of all process chemicals added can be done on the basis of one or multiple detected actual value(s) of the concentration of an internal standard by specifying one or multiple respective target value(s). However, as this enables only a loss in process chemicals to be acquired due to a loss of the treatment liquid as such, as has been elaborated above, a higher apportioning of the process chemical(s) than results purely by calculation from a detected actual value of the concentration of an internal standard can be carried out in this case. Furthermore, a direct detection of an actual value of the concentration may be advantageous, at least for some process chemicals. As equally described, this applies in particular to process chemicals whose concentration continuously decreases on the basis of chemical reactions in the treatment liquid 5, in particular on the basis of reactions with microorganisms or substances contained and/or dissolved in the treatment liquid.
[0104] Quite generally, a specification, on the basis of one or multiple actual value(s), of one or multiple target value(s) for a concentration of the at least one chemical substance contained in the treatment liquid and/or of the at least one process chemical added and/or of the at least one internal standard added can, of course, be done in a variable manner. Furthermore, it is also absolutely possible to specify different target values for the concentration of the at least one chemical substance contained in the treatment liquid and/or of the at least one process chemical added and/or of the at least one internal standard added for different measurement points 33 and/or measurement sections 33.
[0105] Furthermore, as represented in
[0106] As further represented in
[0107] An execution of the method may also be expedient in which a first actual value and a second actual value of the concentration of at least one contained chemical substance and/or of at least one process chemical added and/or of at least one internal standard added is detected in the treatment liquid by means of a first concentration measurement sensor 32 and by means of a second concentration measurement sensor 32 at at least two measurement points 33 spaced apart from one another, as this is schematically apparent from
[0108] The at least one apportioned process chemical can be selected from a group consisting of biocides, pH regulators, scale prevention agents, corrosion inhibitors, surfactants, and/or a mixture of process chemicals selected from this group can be apportioned.
[0109] In particular, at least one process chemical formed by a biocide can be apportioned to the treatment liquid by means of at least one dosing means 34, 38 at at least one dosing point 35. This is in particular expedient for impeding a formation of organic deposits in the sense of so-called biofilms. As is represented on the basis of
[0110] As is further apparent from
[0111] In addition, biocide can be apportioned to the treatment liquid 5 by means of at least one dosing means 34, 38 at at least one dosing point 35 arranged in the circulation circuit 23 or in a treatment zone 3, at which dosing point 35 treatment liquid 5 is run at a temperature of 20° C. to 55° C. These measures are useful in particular because the conditions in such areas of a pasteurizing device 1 particularly facilitate a formation of biofilms due to a high reproduction of microorganisms. Preferably, biocide can be apportioned to the treatment liquid by means of at least one dosing means 34, 38 at at least one dosing point 35 and/or at at least one dosing section 35, at which dosing point 35 or at which dosing section 33 treatment liquid 5 is run at a temperature of 30° C. to 45° C.
[0112] In a preferred embodiment of the method, as represented in
[0113] Independently, chlorine dioxide can be apportioned to the treatment liquid as biocide by means of at least one dosing means 34, 38 at at least one dosing point 35. In the method for operating a pasteurizing device, chlorine dioxide, even in a very low concentration, in the treatment liquid has proven highly effective with regard to the suppression of a growth of microorganisms and the formation of biofilms.
[0114] In such a case, at least one actual value of a chlorine dioxide concentration can be detected by means of a concentration measurement sensor 32 configured for determining chlorine dioxide at at least one measurement point 33 and/or measurement section 33. Concentration measurement sensors 32 for measuring a chlorine dioxide concentration are generally known. Generally, a chlorine dioxide concentration can be detected by means of different measurement methods and/or measurement principles. For example, amperometric, fluorometric or optical sensors 32 measuring a light absorption can be used.
[0115] A target value of a chlorine dioxide concentration can definitely be specified in a varied and/or variable manner as and when required, for example depending on the contaminant concentration and/or depending, for example, on a detected microbial count in the treatment liquid. For example, the target value of the chlorine dioxide concentration can be selected from a range from 0.5 mg/L to 10 mg/L, preferably from 1 mg/L to 5 mg/L and in particular from 1.5 mg/L to 4 mg/L.
[0116] Preferably, when chlorine dioxide is used a biocide, a dosing means 34, 38 or the dosing means 34, 38, can be connected with a provisioning means 40 for chlorine dioxide, as is represented in the exemplary embodiment in accordance with
[0117] As is represented in
[0118] The pH value of the treatment liquid has a large impact on other properties of the treatment liquid, and in particular on undesired side effects caused by the treatment liquid. In the case of the treatment of containers comprising a metal, in particular containers comprising aluminum and/or aluminum cans, the pH value of the treatment liquid per se, for one thing, has proven an important parameter for impeding discolorations on the containers. Furthermore, it turned out that also the choice of the acid(s) used for pH regulation is important with regard to impeding discolorations on the containers, in particular the formation of the so-called staining.
[0119] A pH value of the treatment liquid can be set to 3.5 to 7.0, in particular to 0.4.0 to 6.5, by apportioning the at least one pH regulator. The at least one pH regulator can comprise at least one acid selected from a group consisting of sulphuric acid, phosphoric acid, formic acid, acetic acid, citric acid, gluconic acid, lactic acid, heptagluconic acid, or a mixture of acids selected from this group.
[0120] As can be seen on the basis of
[0121] As is further represented in
[0122] The at least one corrosion inhibitor can in particular be apportioned to the treatment liquid 5 by means of at least one dosing means 34, 43 at at least one dosing point 35 arranged in the circulation circuit 23 or in a treatment zone 3, at which dosing point 35 treatment liquid 5 is run at a temperature of 55° C. to 95° C. In the exemplary embodiment of a pasteurizing device 1 represented in
[0123] It may further be provided in the method for operating a pasteurizing device 1 that an actual value of a conductivity of supplied, fresh treatment liquid is detected at at least one measurement point 33 arranged in a feed pipe 37 for fresh treatment liquid, and a target value for the concentration of the at least one process chemical is specified, at least in part or for the most part, on the basis of the detected actual value of the conductivity of the supplied, fresh treatment liquid, and/or a dosage quantity of at least one process chemical is adjusted. Generally, the conductivity of the fresh treatment liquid can be detected manually by sample-taking at the measurement point and subsequent laboratory measurement. Preferably, it may be provided that the conductivity is detected by means of a concentration measurement sensor 32 formed by a conductivity sensor 44, such as this can also be seen from
[0124] The detection of the conductivity, therefore, provisions an actual value of dissolved, ionic substances contained in the supplied, fresh treatment liquid which may be relevant with regard to the formation of deposits or also discolorations in the course of the treatment with treatment liquid. On the basis of such a detected actual value of the conductivity of the supplied, fresh treatment liquid, a specification of target values can then be done. For example, it may be provided that, upon detection of an increased and/or high actual value of the conductivity, a target value or target values for the process chemical(s) is and/or are increased and/or a target value for the chemical substance(s) contained in the treatment liquid 5 is and/or are decreased. Upon detection of a decreased and/or low actual value of the conductivity, the opposite can be done. It may then respectively and/or subsequently be provided that a dosage quantity of at least one process chemical is increased and/or decreased.
[0125] As can be seen from
[0126] As is represented on the basis of the exemplary embodiment in accordance with
[0127] Here, a scale prevention agent may comprise at least one complex-forming phosphonate and/or at least one complex-forming organic acid, in particular a phosphonic acid, gluconic acid, lactic acid, citric acid, and/or at least one oligomer or polymer substance, selected from a group consisting of polyphosphates, water-soluble polyacrylates and copolymers of maleic acid and acrylic acid. As can be seen on the basis of
[0128] As is illustrated on the basis of the exemplary embodiment in accordance with
[0129] As equally represented in
[0130] Finally, it should be noted that the exemplary embodiments show possible embodiment variants, and it should be noted in this respect that the invention is not restricted to these particular illustrated embodiment variants of it, but that rather also various combinations of the individual embodiment variants are possible and that this possibility of variation owing to the teaching for technical action provided by the present invention lies within the ability of the person skilled in the art in this technical field.
[0131] The scope of protection is determined by the claims. However, the description and the drawings are to be adduced for construing the claims. Individual features or feature combinations from the different exemplary embodiments shown and described may represent independent inventive solutions. The object underlying the independent inventive solutions may be gathered from the description.
[0132] Any and all specifications of value ranges in the description at issue are to be understood to comprise any and all sub-ranges of same, for example the specification 1 to 10 is to be understood to mean that any and all sub-ranges starting from the lower limit 1 and from the upper limit 10 are comprised therein, i.e. any and all sub-ranges start at a lower limit of 1 or larger and end at an upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1, or 5.5 to 10.
[0133] Finally, as a matter of form, it should be noted that for ease of understanding of the structure, elements are partially not depicted to scale and/or are enlarged and/or are reduced in size.