Suspended tile system and absorber tile element

11274442 ยท 2022-03-15

Assignee

Inventors

Cpc classification

International classification

Abstract

An absorber tile element includes compressed mineral fiber material and has a first major surface, an opposing second major surface and at least one side edge surface, and an anchor element associated with one of the first and second major surface or one of the at least one side edge surfaces. The anchor element includes a head portion and a threaded portion, the head portion defining an open cavity facing a top surface. An engagement member is arranged in the cavity, and arranged to engage with a hook element. The threaded portion is threaded into the absorber tile element such that the head portion becomes substantially recessed in the absorber tile element. A corresponding tile system can includes the absorber tile element.

Claims

1. An absorber tile element comprising: compressed mineral fiber material and having a first major surface, an opposing second major surface, and at least one side edge surface extending between the first major surface and the second major surface; and an anchor element fastened to one of the first major surface and the second major surface or one of the at least one side edge surface of the absorber tile element, wherein the anchor element comprises a head portion and a threaded portion, the head portion defining an open cavity facing a top surface of the head portion, wherein an engagement member is arranged in the cavity such that the engagement member does not protrude beyond the top surface of the head portion, and the engagement member is configured to engage with a hook element, and wherein the threaded portion is threaded into the absorber tile element from the surface associated with the anchor element such that the head portion becomes substantially recessed in the absorber tile element.

2. The absorber tile element according to claim 1, wherein the engagement member comprises an elongated bar structure traversing the cavity of the head portion.

3. The absorber tile element according to claim 1, wherein the engagement member comprises a loop structure arranged in the cavity of the head portion.

4. The absorber tile element according to claim 1, wherein the engagement member is laterally displaced with respect to a central axis of the anchor element.

5. The absorber tile element according to claim 1, wherein the anchor element is provided with a through hole extending along a central axis of the anchor element.

6. The absorber tile element according to claim 1, wherein the anchor element has an extension in the interval of 10-150 mm along a central axis thereof.

7. The absorber tile element according to claim 1, wherein the anchor element has an extension in the interval of 15-100 mm along a central axis thereof.

8. The absorber tile element according to claim 1, wherein the anchor element has an extension in the interval of 10-100 mm in a direction transverse to a central axis thereof.

9. The absorber tile element according to claim 1, wherein the anchor element has an extension in the interval of 15-60 mm in a direction transverse to a central axis thereof.

10. The absorber tile element according to claim 1, wherein the threaded portion of the anchor element comprises threads having a pitch in the interval of 4-10 mm.

11. The absorber tile element according to claim 1, wherein the threaded portion of the anchor element comprises threads having a pitch in the interval of 5-7 mm.

12. A tile system comprising: an absorber tile element according to claim 1; and a suspension element releasably coupled to the anchor element of the absorber tile element to suspend the absorber tile element, wherein the suspension element comprises a hook element hooking the engagement member of the anchor element.

13. The tile system according to claim 12, wherein the engagement member or the hook element is configured to align a body of the suspension element with a central axis of the anchor element.

14. The tile system according to claim 12, wherein the engagement member and the hook element are configured to align a body of the suspension element with a central axis of the anchor element.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The above, as well as additional objects, features and advantages of the present invention, will be better understood through the following illustrative and non-limiting detailed description of preferred variants of the present inventive concept, with reference to the appended drawings, where the same reference numerals will be used for similar elements, wherein:

(2) FIG. 1 conceptually illustrates tile system in form of a suspended ceiling system.

(3) FIG. 2a is a perspective detail view of an anchor element of the suspended ceiling system of FIG. 1

(4) FIG. 2b is a cross sectional view of the anchor element of FIG. 2a.

(5) FIG. 3a is a perspective detail view of another anchor element of the suspended ceiling system of FIG. 1.

(6) FIG. 3b is a cross sectional view of the anchor element of FIG. 3a.

(7) FIG. 4 is a cross sectional detail view of the suspended ceiling system of FIG. 1.

(8) FIG. 5 is a perspective view of a suspended baffle.

(9) FIG. 6 is a perspective view of a suspended wall panel.

DETAILED DESCRIPTION

(10) The present inventive concept will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred variants of the inventive concept are shown. This inventive concept may, however, be embodied in many different forms and should not be construed as limited to the variants set forth herein; rather, these variants are provided for thoroughness and completeness, and fully convey the scope of the inventive concept to the skilled person. Like reference numerals refer to like elements throughout the description.

(11) Initially a tile system in form of a suspended ceiling system 100 will be described with reference to FIGS. 1-4. Following the description of the suspended ceiling system 100 a baffle system 200 will be described with reference to FIG. 5 and a tile system in form of a wall panel system 300 will be described with reference to FIG. 6.

(12) FIG. 1 is a schematic perspective view of conceptually depicting a tile system 100 in form of a suspended ceiling system 100. For reasons of simplicity there are six planar tiles or objects in form of ceiling tiles 102a-f illustrated in FIG. 1. It is however to be understood that any number of ceiling tiles may be used according to the present inventive concept. Each ceiling tile 102a-f has a first major surface intended to face an interior of a room and an opposing second major surface. Further, each ceiling tile 102a-e has four side edge surfaces 109a-e extending between the respective first and second major surfaces. However, ceiling tile 102f has a single side edge surface 109f circumferencing the ceiling tile 102f at an outer periphery thereof and extending between the first and second major surfaces.

(13) FIG. 1. Illustrates how the ceiling tiles 102a-f, forming a suspended ceiling, are suspended from a structural ceiling of a building, not shown.

(14) Each ceiling tile 102a-f is suspended by means of suspension elements 104a-f, 104x in form of wires. Other relevant examples of suspension elements are a line, a cable, a cord, a thread, a rod, a string, a chain, a rope or a combination thereof. The ceiling tiles 102a-d are suspended using four suspension elements 104a-d each. Ceiling tile 102e is suspended using five suspension elements 104e, whereas ceiling tile 102f is suspended using three suspension elements 104f. Each suspension elements 104a-f are attached to the ceiling tiles in corresponding attachment points. Each attachment point includes an anchor element 106a-f.

(15) Ceiling tile 102f is suspended below ceiling tile 102e, in the sense that ceiling tile 102f is located further below the structural ceiling and partially under ceiling tile 102e. Ceiling tiles 102e and 102f share one suspension element 104x, which is used for suspending both ceiling tile 102e and ceiling tile 102f. The depicted suspension element 104x is a wire like suspension elements 104a-f.

(16) The ceiling tiles 102a-f, comprises compressed mineral fiber material. Suitable examples of compressed mineral fiber material are glass wool, mineral wool and rock wool, however other materials are also conceivable without departing from the scope of the inventive concept. Ceiling tiles comprising the exemplified materials are known to exhibit sound absorbing properties.

(17) As can be seen in FIG. 1, the ceiling tiles 102a-f are of different sizes and different shapes. Ceiling tiles 102a-d are all of a square shape and are of the same size. Ceiling tile 102e on the other hand is larger compared to ceiling tiles 102a-d. Also ceiling tile 102d is in the form of a square. Ceiling tile 102f on the other hand is exhibiting a circular shape. As is evident, the size of and shape of the ceiling tiles 102a-f may be altered into any size and shape without departing from the scope of the present inventive concept. Also the arrangement in terms of how the respective ceiling tiles 102a-f are suspended with respect to each other and the room in which they are present may be altered to suit the needs presently at hand. For instance, the ceiling tiles 102a-f may be arranged at different heights and/or may be inclined relative each other.

(18) In FIG. 1 the ceiling tiles 102a-f are illustrated as being free hanging, meaning that the respective ceiling tiles 102a-f are not in contact with each other. It is however possible to arrange the ceiling tiles 102a-f such that the respective ceiling tiles 102a-f are in contact with neighboring ceiling tiles or some of the neighboring ceiling tiles.

(19) Further, the ceiling tiles 102a-f may be provided with a layer, not shown, on the side facing the interior of the room in which the ceiling tiles 102a-f are suspended. The layer may in turn be provided with decorative elements such a paint, a print, a sticker or similar. In other words, the appearance of the ceiling tiles 102a-f may be altered to suit the needs of a particular installation.

(20) It will now be described in greater detail, with reference to FIGS. 2a and 2b, how suspension element 104a is used to suspend ceiling tile 102a by being connected to the ceiling tile 102a by means of anchor element 106a. Also the design of the anchor element 106a will be described in greater detail. Although the below description will be made with reference to ceiling tile 102a, suspension element 104a and anchor element 106a, the below description is equally valid for any of the ceiling tiles 102a-f, any of the suspension elements 104a-f and any of the anchor elements 106a-f.

(21) In FIGS. 2a and 2b it is depicted how anchor element 106a is screwed into ceiling tile 102a, at the second major surface 108a thereof. The first major surface 107a is facing the interior of the room in which the ceiling tile 102a is suspended. The anchor element 106a is screwed into the ceiling tile 102a such that the anchor element 106a becomes completely recessed in the ceiling tile 102a. As is depicted, the second major surface 108a is deflected at the location of the anchor element 106a, such that the anchor element 106a becomes completely recessed in the ceiling tile 102a.

(22) The depicted anchor element 106a of FIGS. 2a and 2b comprises a head portion 110a and a threaded portion 112a. The head portion 110a is located above the threaded portion 112a. In the depicted anchor element 106a the head portion 110a and the threaded portion 112a are integrally formed by being molded form metal. The head portion of the depicted anchor element 106a has a diameter of 37 mm. However, diameters in the range of 10-100 mm are generally feasible depending e.g. on the thickness and weight of the ceiling tile 102a to be suspended.

(23) The head portion 110a includes an open cavity 114a. The cavity 114a is facing the top surface 116a of the head portion 110a. In other words, the cavity 114a is open in the sense that it is accessible form the top surface 116a of the head portion 110a. The cavity 114a is formed by molded separation walls. The cavity 114a is elongated and has a conical cross section along a longitudinal direction thereof. The cavity 114a has a rectangular cross section across the longitudinal direction thereof.

(24) An engagement member 118a is arranged in the cavity 114a. An upper surface of the engagement member 118a is flush with the top surface 116a. In the depicted anchor element 106a, the engagement member 118a is formed as a bar structure traversing the cavity 114a. In other words, the bar structure forming the engagement member 118a is extending across the cavity 114a. The engagement member 118a is integrally formed with the head portion 110a and the threaded portion 112a of the anchor element 106a.

(25) The engagement member 118a is laterally displaced with respect to the central axis CA of the anchor element 106a. This means in practice that the cavity 114a is accessible by means of two differently sized openings, located on either side of the engagement member 118a.

(26) The threaded portion 112a includes a thread 120a. The thread of the depicted anchor element 106a is conical in the sense that its radius increases towards the head portion 110a. The depicted thread 120a has a radius of 10 mm at its starting point and a radius of 16.6 mm at its end point, i.e. where the thread 120a terminates at the head portion 110a. The pitch of the thread 120 is 6 mm. This means that the separation between consecutive turns of the thread 120a is 6 mm. Examples of feasible pitches are between 4 and 10 mm. The periphery of the thread 120a is preferably relatively speaking sharp so as to cut through the material of the ceiling tile 102a, thereby facilitating its insertion into the ceiling tile 102a. Also the conical demolding of the thread 120a facilitates its insertion into the material of the ceiling tile 102a.

(27) The anchor element 106a is provided with a through hole 122a extending along the central axis CA of the anchor element 106a. The narrower bottom portion of the through hole 122a has a diameter of 2.3 mm, thereby facilitating insertion of a wire or similar having a diameter of 2.0 mm. A central portion of the through hole 122a may e.g. be provided with an internal M4 thread. The function of the through hole 122a will be discussed in greater detail below with reference to FIG. 4.

(28) As is seen in FIGS. 2a and 2b, the suspension element 104a includes a hook element 124a provided at the end of the suspension element 104a. The hook element 124a is hooked around the engagement member 118a, thereby providing a releasable coupling between the anchor element 106a and the suspension element 104a. In other words, the hook element 124a may be coupled and de-coupled from the engagement member 118a. The hook element 124a is provided with a spring-loaded safety bar 126a in order to prevent undesired and unintentional de-coupling of the hook element 124a from the engagement member 118a. The spring-loaded safety bar 126a enables a simple snap-in engagement where the spring-loaded safety bar 126a does not have to be actuated separately.

(29) The hook element 124a is shaped such that the body of the suspension element 104a aligns with the central axis CA of the anchor element 106a. In other words, the shape of the hook element 124a compensates for the lateral displacement of the engagement member 118a with respect to a central axis CA of the anchor element 106a, such that the body of the suspension element 104a becomes aligned with the central axis CA of the anchor element. It is to be understood that the lateral displacement of the engagement member 118a and the shape of the hook element 124a may be varied while still resulting in that the body of the suspension element 104a becomes aligned with the central axis CA of the anchor element 106a. It is also to be understood that the body of the suspension element 104a may be offset with respect to the central axis CA of the anchor element 106a without departing from the present inventive concept.

(30) The depicted anchor element 106a has a length, i.e. an extension along the central axis CA of the anchor element 106a, of 32.5 mm. Typical feasible lengths are between 10-150 mm, depending e.g. on the thickness of the ceiling tiles to be suspended.

(31) It will now be described in greater detail, with reference to FIGS. 3a and 3b, how suspension element 104b is used to suspend ceiling tile 102b by being connected to the ceiling tile 102b by means of anchor element 106b. Also the design of the anchor element 106b which is different from the anchor element 106a of FIGS. 2a and 2b will be described in greater detail. Although the below description will be made with reference to ceiling tile 102b, suspension element 104b and anchor element 106b, the below description is equally valid for any of the ceiling tiles 102a-f, any of the suspension elements 104a-f and any of the anchor elements 106a-f.

(32) In FIGS. 3a and 3b it is depicted how anchor element 106b is screwed into ceiling tile 102b, at the second major surface 108b thereof. The anchor element 106b is screwed into the ceiling tile 102b such that the anchor element 106b becomes substantially recessed in the ceiling tile 102b. As is depicted, the second major surface 108b is flat, i.e. not deflected, at the location of the anchor element 106b. Hence, a minor top portion of the anchor element 106b protrudes slightly above the second major surface 108b.

(33) The depicted anchor element 106b of FIGS. 3a and 3b comprises a head portion 110b and a threaded portion 112b, like the anchor element 106a of FIGS. 2a and 2b. The head portion 110b is located above the threaded portion 112b. In the depicted anchor element 106b the head portion 110b and the threaded portion 112b are integrally formed by being molded form metal. The head portion of the depicted anchor element 106b has a diameter of 37 mm. However, diameters in the range of 10-100 mm are generally feasible depending e.g. on the thickness and weight of the ceiling tile to be suspended, as discussed above.

(34) The head portion 110b includes an open cavity 114b. The cavity 114b is facing a top surface 116b of the head portion 110b. The cavity 114b is formed by molded separation walls. The cavity 114b is rotationally symmetric and has a conical cross section.

(35) An engagement member 118b is arranged in the cavity 114b. An uppermost portion of the engagement member 118b is located below the top surface 116b of the anchor element 106b. Hence, the engagement member 118b is completely arranged within the cavity 114b. In the depicted anchor element 106b, the engagement member 118b is formed as a loop structure arranged in the cavity 114b of the head portion 110b. The engagement member 118b is formed separately from the head portion 110b and the threaded portion 112b of the anchor element 106b, and subsequently fastened within the cavity 114b of the head portion 110b. The depicted engagement member 118b is formed as a closed loop which is screwed into a threaded hole provided in the recess 114b. The engagement member 118b, i.e. the loop, may however be fastened within the cavity 114b using other fastening techniques, such as soldering, welding or gluing to give a few non-limiting examples. Also other shapes of the engagement member 118b are feasible. For instance, the engagement member 118b may be formed as an open loop or like a hook.

(36) The engagement member 118b is aligned with respect to the central axis CA of the anchor element 106b.

(37) The threaded portion 112b includes a thread 120b. The thread 120b is similar to the thread 120a of FIGS. 2a and 2b described above, why the thread 120b will not be described in greater detail to avoid undue repetition.

(38) As is seen in FIGS. 3a and 3b, the suspension element 104b includes a hook element 124b provided at an end of the suspension element 104b. The hook element 124b is hooked around the engagement member 118b, thereby providing a releasable coupling between the anchor element 106b and the suspension element 104b. In other words, the hook element 124b may be coupled and de-coupled from the engagement member 118b just like the hook element 124a of FIGS. 2a and 2b. The hook element 124b is formed as an open hook void of any safety bar or similar.

(39) The hook element 124b is shaped such that the body of the suspension element 104b aligns with the central axis CA of the anchor element 106b. This means that the hook element 124b is aligned with the central axis CA of the anchor element 106b when hooking the engagement member 118b. It is however to be understood that the hook element 124b may be differently shaped so as to e.g. provide a lateral displacement with respect to the central axis CA of the anchor element 106b.

(40) The length of the anchor element 106b is similar to the length of the anchor element 106a of FIGS. 2a and 2b, as described above.

(41) Now referring to FIG. 4, here it is conceptually depicted in greater detail how ceiling tiles 102e and 102f are suspended using the common suspension element 104x, and respective anchor elements 106e and 106f.

(42) Anchor element 106e used for suspending ceiling tile 102e is of the same type as anchor element 102a described above in relation to FIGS. 2a and 2b. Hence, anchor element 102e will not be described in greater detail to avoid undue repetition.

(43) Anchor element 106f used for suspending ceiling tile 102f is similar to anchor element 102a described above in relation to FIGS. 2a and 2b. However, the head portion 110f is formed differently as compared to the head portions 110a and 110e. The head portion 110f of anchor element 106f has a rotationally symmetric underside meaning that the open cavity 114f is formed in an otherwise rotationally symmetric head portion 110f as opposed to the head portions 110a and 110e where the open cavities 114a and 114e are formed with relatively speaking thin molded separation walls. However, the anchor element 106f has a corresponding function to the anchor elements 106a and 106e.

(44) As can be seen in FIG. 4, the suspension element 104x is fed through the through hole 122e of anchor element 106e and the ceiling tile 102e. Hence, the suspension element r 104x exits ceiling tile 102e on its first major surface 107e, i.e. the surface facing the interior of the room in which the ceiling tile 102e is suspended.

(45) The suspension element 104x is fed through a through hole of the hook element 124e, meaning that the suspension element 104x continues below or after the hook element 124e, as illustrated in FIG. 4. The hook element 124e is similar to the hook element 124a and will not be described in greater detail to avoid undue repetition. The hook element 124e hooks the engagement member 118e of anchor element 106e.

(46) A hook element 124f is provided at the end of suspension element 104x, as illustrated in FIG. 4. Also hook element 124f is similar to the hook element 124a and will not be described in greater detail to avoid undue repetition. The hook element 124f hooks the engagement member 118f of anchor element 106f.

(47) By this arrangement, ceiling tile 102e is suspended above ceiling tile 102f using the common suspension element 104x, as described above. It is to be understood that three or more ceiling tiles may be suspended after each other in a vertical direction using a common suspension element r as described above.

(48) Now referring to FIG. 5, here is conceptually depicted a tile system 200 in form of a baffle system 200. For reasons of simplicity there is a single planar tile in form a baffle 202a illustrated in FIG. 5. It is however to be understood that any number of baffles 202a may be used according to the present inventive concept. The baffle 202a has a first major surface 207a and an opposing second major surface. Further, the baffle 202a has four side edge surfaces 209a extending between the respective first 207a and second major surfaces.

(49) The baffle 202a, comprises compressed mineral fiber material. Suitable examples of compressed mineral fiber material are glass wool, mineral wool and rock wool, however other materials are also conceivable without departing from the scope of the inventive concept. Baffles comprising the exemplified materials are known to exhibit sound absorbing properties.

(50) The baffle 202a is suspended by means of two suspension elements 204a in form of wires. Other relevant examples of suspension elements are a line, a cable, a cord, a thread, a rod, a string, a chain, a rope or a combination thereof. Each suspension element 204a includes a hook element 224a provided at the end of the suspension elements 204a. Each suspension element 204a is attached to the baffle 202a in corresponding attachment points. Each attachment point includes an anchor element 206a. The anchor elements 206a and the hook elements 124a are of the type described above in conjunction with FIGS. 2a and 2b. Accordingly, the anchor elements 206a and the hook elements 124a will not be described in detail below to avoid undue repetition.

(51) The anchor elements 206a are screwed into one of the side edge surfaces 209a of the baffle 202a. By screwing the anchor elements 206a into one of the side edge surfaces 209a the baffle 202a may be vertically suspended as illustrated in FIG. 5.

(52) Now referring to FIG. 6, here is conceptually depicted a tile system 300 in form of a wall panel system 300. For reasons of simplicity there is a single planar tile in form a wall panel 302a illustrated in FIG. 6. It is however to be understood that any number of wall panels 302a may be used according to the present inventive concept. The wall panel 302a has a first major surface and an opposing second major surface 308a. Further, the wall panel 302a has four side edge surfaces 309a extending between the respective first and second 308a major surfaces.

(53) The wall panel 302a, comprises compressed mineral fiber material. Suitable examples of compressed mineral fiber material are glass wool, mineral wool and rock wool, however other materials are also conceivable without departing from the scope of the inventive concept. Wall panels comprising the exemplified materials are known to exhibit sound absorbing properties.

(54) The wall panel 302a is suspended by means of two suspension elements 304a in form of wall mounted hooks 304a. Each suspension element 304a includes a hook element. Each suspension element 304a is attached to the wall panel 302a in corresponding attachment points. Each attachment point includes an anchor element 306a. The respective hook elements of the suspension elements 304a are configured to engage the respective engagement members of the anchor elements 306a. The anchor elements 306a are of the type described above in conjunction with FIGS. 2a and 2b. Accordingly, the anchor elements 306a will not be described in detail below to avoid undue repetition.

(55) The anchor elements 306a are screwed into the second major surface 308a of the wall panel 302a. By screwing the anchor elements 306a into second major surface 308a of the wall panel 302a, the wall panel 302a may be vertically suspended by means of the wall mounted hooks 304a as illustrated in FIG. 6.

(56) As is understood, the respective types of anchor elements 106a-f described above may be interchanged with each other to suit specific installation needs. Hence, a suspended ceiling may include a plurality of types of anchor elements 106a-f. Similarly, a suspended ceiling may include a single type of anchor elements 106a-f. Also the type of suspension elements 104a-f, 104x may be varied within a suspended ceiling or a single type of suspension element 104a-f, 104x may be used. The anchor elements 106a-f described may advantageously be used to fasten or suspend vertically arranged panels or tiles, such as sound absorbing baffles 202a or wall panels 302a, as described above. Also, a tile system 100, 200, 300 may include different types of tiles, such as ceiling tiles 102a-f, baffles 202a and wall panels 302a. In other words, a single tile system 100, 200, 300 may for instance include a number of ceiling tiles 102a-f and a number of baffles 202a to give an example.

(57) It will be appreciated that the present inventive concept is not limited to the variants shown. Several modifications and variations are thus conceivable within the scope of the invention which thus is exclusively defined by the appended claims.