DEVICE FOR DECOUPLING AND PROTECTION FROM COMPENSATION CURRENTS IN A REDUNDANT SYSTEM FOR AUTONOMOUS DRIVING
20220089168 · 2022-03-24
Inventors
- Felix Hoos (Moeglingen, DE)
- Thorsten Beyse (Dettingen, DE)
- Dieter Winz (Rottenburg, DE)
- Frank Scholl (Ingersheim, DE)
- Kai-Sven Becker (Schwieberdingen, DE)
- Guenter Herrmann (Stuttgart, DE)
- Christian Kaufmann (Sindelfingen, DE)
- Alexander Rammert (Kornwestheim, DE)
- Michael Belling (Renningen, DE)
Cpc classification
H02M3/07
ELECTRICITY
B60T2270/415
PERFORMING OPERATIONS; TRANSPORTING
B60T17/221
PERFORMING OPERATIONS; TRANSPORTING
B60T2270/413
PERFORMING OPERATIONS; TRANSPORTING
H02J1/108
ELECTRICITY
H02J2310/40
ELECTRICITY
B60L3/0092
PERFORMING OPERATIONS; TRANSPORTING
H02J7/0034
ELECTRICITY
B60R16/0231
PERFORMING OPERATIONS; TRANSPORTING
B60W50/023
PERFORMING OPERATIONS; TRANSPORTING
B60R16/03
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60W50/02
PERFORMING OPERATIONS; TRANSPORTING
B60R16/023
PERFORMING OPERATIONS; TRANSPORTING
B60T17/22
PERFORMING OPERATIONS; TRANSPORTING
B60W50/023
PERFORMING OPERATIONS; TRANSPORTING
H02J7/00
ELECTRICITY
H02J7/14
ELECTRICITY
Abstract
A device for decoupling and/or protecting against compensation currents when at least one electric actuator is used jointly by a plurality of independently voltage-supplied control unit devices in redundant systems for autonomous driving. The electric actuator has, in each case, a common connection, via which the electric actuator can be coupled and switched to a common connection of other electrical actuators, and has at least one dedicated connection via which the at least one electric actuator can be individually supplied with current. A number of switching devices corresponding to the common connection and the number of dedicated connections of all the electric actuators is arranged to apply or not apply a switched current in the at least one electric actuator. Provided is at least one current flow blocking device configured to prevent an unwanted current flow to a non-active electronic control unit of the first and second control unit devices.
Claims
1-14. (canceled)
15. A device for decoupling and/or protecting against compensation currents when at least one electric actuator is used jointly by a plurality of independently voltage-supplied control unit devices in redundant systems for autonomous driving, comprising: at least one current flow blocking device, which is configured to prevent a resulting flow of current to an electronic control unit of another of a first control unit device and a second control unit device when one of the first and second control unit devices applies a switched current to the at least one electric actuator; wherein the at least one electric actuator has, in each case, a common connection, via which the electric actuator can be coupled and switched to a common connection of other electric actuators, and has at least one dedicated connection, via which the at least one electric actuator can be individually supplied with current, wherein the plurality of control unit devices has at least one first control unit device including a first electronic control unit and a first number of switching devices corresponding to the common connection and the number of dedicated connections of all the electric actuators, and has at least one second control unit device including a second electronic control unit and a second number of switching devices corresponding to the common connection and the number of dedicated connections of all the electric actuators, and wherein the at least one first and second control unit devices are arranged to apply or not apply a switched current to the at least one electric actuator using the switching devices.
16. The device of claim 15, wherein the first and second control unit devices include a main brake control unit with the first electronic control unit and a backup brake control unit with the second electronic control unit, and the at least one electric actuator includes a solenoid valve or a pressure control module containing solenoid valves, wherein the first and second control unit devices are arranged to jointly access coils of the solenoid valves and of the pressure control modules, the coils being configured to be activated via the switching devices, and wherein the switching devices contain semiconductor switches configured to be supplied via a common supply and ground path.
17. The device of claim 15, wherein the switching devices include electronic output stages, which are arranged to be controlled by a logic unit of the first or second electronic control unit, one output stage in each case being an output stage that connects the supply leads of an electric actuator to a positive potential, or an output stage that connects the return leads of the electric actuator to a negative potential or ground potential.
18. The device of claim 15, wherein the current flow blocking device includes a first compensation current protection module and a second compensation current protection module, which are each configured as a switching semiconductor circuit module and configured to be connected into a positive path and a ground path and to prevent compensation currents between voltage supplies through the control unit devices.
19. The device of claim 18, wherein the first compensation current protection module has one input, three separate control inputs for controlling internal control switches in a metal-oxide-semiconductor field-effect-transistor (MOSFET) gate controller of switching MOSFETs provided in the module, a fully protected output, an output providing reverse-polarity protection, a ground connection as well as a charge pump, wherein the gate control leads are configured to be decoupled from each other to protect against failures due to individual short-circuit faults of the MOSFETs.
20. The device of claim 18, wherein the second compensation current protection module has one input, three separate control inputs for controlling internal control switches in a MOSFET gate controller of switching MOSFETs provided in the module, a fully protected output, an output providing reverse-polarity protection and a ground connection, wherein the gate control lines are decoupled from each other to protect against failures due to individual short-circuit faults of the MOSFETs.
21. The device of claim 19, wherein in the first and second compensation current protection modules the orientation of the MOSFETs is determined module-internally by the orientation of the MOSFETs in downstream high-side and low-side drivers of drivers for the at least one electric actuator, and the interconnection of the MOSFETs of the first and second compensation current protection modules is such that two body diodes of two respective MOSFETs are connected in opposite directions and provide direct protection against reverse currents, and a third MOSFET of the first and second compensation current protection modules is oriented so that it provides a redundant reverse current protection.
22. The device of claim 15, wherein the current flow blocking device includes a diode arranged on a terminal of each of the switching devices.
23. The device of claim 22, wherein the diode is arranged inside the first and second control units or outside the first and second control units.
24. The device of claim 22, wherein a plurality of diodes are arranged in a diode circuit arrangement forming a T-piece which operates equivalent to a single diode.
25. The device of claim 15, wherein a diode is arranged in a common current path section between the switching devices and each of the electronic control units as the current flow blocking device.
26. The device of claim 15, wherein on the supply-potential side a reverse-polarized and actively switched output stage is arranged in a common current path section between the switching devices and the first and second electronic control unit as the current blocking device, and on the ground-potential side a diode is arranged in a common current path section between the switching devices and the first and second electronic control unit as the current blocking device.
27. The device of claim 15, wherein on the supply-potential side a reverse-polarized and actively switched output stage is arranged in a common current path section between the switching devices and the first and second electronic control unit as the current blocking device, and on the ground-potential side a reverse-polarized and actively switched output stage is arranged in a common current path section between the switching devices and the first and second electronic control unit as the current blocking device.
28. The device of claim 15, wherein: the first and second electronic control units are configured to block the switching devices of both a positive and a ground line if no electric actuator is to be supplied with current, in a fault-free operation in accordance with predetermined criteria, specifically only one of the first and second electronic control units performs the control of at least one electric actuator, an electronic control unit of the first and second electronic control units in a passive state is configured not to carry out an active supply of current to an electric actuator for testing purposes, the electronic control unit in the passive state is configured to switch to an active state in the event of a fault in an active control unit of the first and second electronic control units that prevents further operation of the active control unit and, as a new active electronic control unit to assume the control of the electric actuator instead of the faulty electronic control unit from then on, and the electronic control unit in the passive state is configured to monitor voltage levels on its leads to at least one electric actuator, to plausibility-check this monitoring with information transmitted to it by the active electronic control unit regarding a current activation of the at least one electric actuator, and to monitor a safe blocking of the current blocking device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
First Exemplary Embodiment
[0055]
[0056] Each pin of the solenoid valves 5 is connected to both the main control unit 1 and the backup control unit 2. The main control unit 1 is supplied with a predetermined potential relative to a chassis ground by a first voltage supply 4, and the backup control unit 2 is supplied with the predetermined potential relative to the chassis ground by a second voltage supply 3. The main and backup control units 1, 2 are arranged and configured to switch switching devices 6, each located in the supply path and in the ground path, for example suitable MOSFETs or otherwise suitable circuit breakers or output stages, as switches as required.
[0057] In the example braking scheme shown in
[0058] It goes without saying that the part of a compressed-air braking system shown in
[0059]
[0060]
[0061] As illustrated in
[0062]
[0063] More precisely, the first compensation current protection module A shown in
[0064]
[0065] The second compensation current protection module B shown in
[0066] In this basic variant, the first and second compensation current protection modules A and B, when they are in the state of an open switch, provide reverse polarity protection and protection from compensation currents that is tolerant to individual MOSFET short-circuit faults.
[0067] The circuit arrangements of the first and second compensation current protection modules A and B according to
[0068] The internal control of the power MOSFETs in the first and second compensation current protection modules A and B is indicated schematically in
[0069] In order to decouple the power MOSFETs from each other even in the event of short circuits, each gate of the same is decoupled from the gate voltage supply by a switch of the gate control line and, if necessary, by an optional additional diode 9. In addition, the three separate control inputs STRG_1 to STRG_3 offer the option of individually controlling the power MOSFETs by a microcontroller. If lower safety requirements are sufficient, some or all of the control inputs STRG_1 to STRG_3 can be connected and switched jointly.
[0070] For better clarity, additional test and diagnostic circuits are not shown. However, in a practical design, they may be provided and arranged for both the first and second compensation current protection modules A and B as well as for the high-side and low-side drivers at the outputs of the solenoid valves 5 to provide sufficient diagnostic coverage of the switches 6, the compensation current protection and the reverse polarity protection.
[0071]
[0072]
[0073] The configuration levels of the first and second compensation current protection modules A and B, shown as modifications in
[0074] Thus, according to
[0075] In addition, if multiple supply or ground pins are available on the first and second control units 1, 2, the first and second compensation current modules A or B can be controlled with redundant inputs. This provides protection against an open circuit on a pin or against a fuse being tripped in one of the control unit supply paths.
[0076]
[0077] As described above, in the case of an air brake system of the kind described here, it must be ensured that a fault in one of the control circuits does not, if possible, adversely affect another control circuit. The compensation current protection modules A, B described above will then protect against faults induced by unwanted compensation currents.
Second Exemplary Embodiment
[0078] In a second exemplary embodiment, diodes are inexpensive and simple replacements for MOSFETs. The second exemplary embodiment can thus represent an embodiment that optimizes and simplifies the first exemplary embodiment. Replacing MOSFETs with diodes eliminates at least the need to measure voltage and current signals for monitoring and the control of each of the affected MOSFETs, resulting in less hardware and software overhead. In addition, and more cost-effectively and simply, at least one diode can be arranged externally to the control unit, i.e. outside a control unit or control device, for example, one integrated in a cable set or in an actuator such as a pressure control valve (PCV).
[0079] According to the second exemplary embodiment, diodes or functionally equivalent components or elements are arranged in electronic control units, in a wiring harness (for example, in plugs or plug sockets of pressure control valves or electronic control units) and/or in a special T-piece, for example. During fault-free operation, specifically only one of the electronic control units performs the control of the pressure control valves. In all electronic control units, both the positive and the ground lines are blocked unless a solenoid valve is to be supplied with current.
[0080] As shown in
[0081] A distinction is made here between output stages which connect the supply leads of the solenoid valves 5 to positive (+) (high side), and output stages which connect the return leads of the solenoid valves 5 to negative (−) or ground (low side). An output stage that jointly switches one of the two paths for a plurality of solenoid valves 5 can be a high-side output stage or low-side output stage (common ground). In the following description, a negative connection (low side) is conveniently assumed.
[0082] A two-sided shutdown option is necessary to prevent unwanted supply of current to a solenoid valve 5 even in the event of a short-circuit of one of the supply leads to the supply voltage or the ground, or due to a short-circuited output stage. Furthermore, in order to detect other fault cases in a timely manner, in particular short-circuits between a supply and a return lead, short-circuits between a return lead and supply voltage and between return lead and ground, as well as possible cable breakage, electrical values (for example, voltages at the terminals, excessive currents) are permanently monitored and from time to time test pulses are applied to the magnets and the electrical response to them is evaluated.
[0083] As shown in
[0084] In the second exemplary embodiment according to
[0085] It should be noted that in corresponding modifications of the second exemplary embodiment, outside the first and second control units 1, 2 (
[0086] The diodes 18, 19, the circuit arrangement 20 operating equivalent to a single diode and/or by an additional, reverse-polarized and actively connected output stage 21, are configured to prevent a current from flowing in an undesirable or unintended direction via the connecting line to the pressure control valve 15 into the electronic control units 11, 12 in the event of a fault and causing damage due to connections to the other electronic parts of the electronic control units 11,12.
[0087] This will advantageously prevent a situation where, if both electrical circuits have a common ground (−), a ground offset between the two controlling electronic control units 11, 12 could lead to the destruction of one or both of the electronic control units 11, 12, and where a defective electronic control unit 11, 12 is again unintentionally supplied “backwards”, for example, if it is disconnected from its supply voltage due to a fault, or where the current is shorted to the solenoid valve 5 from an intact electronic control unit if a faulty electronic control unit has a short-circuit of its supply to ground, because the parasitic diode of the high-side output stage of the faulty electronic control unit would pass the current from the intact ECU when this intact electronic control unit turns on the solenoid valve 5. In such a fault case, unwanted and potentially dangerous actions could occur in the faulty electronic control unit and the solenoid valve of the pressure control valve 15 in question could be prevented from switching, or the intact electronic control unit could also be destroyed due to the excessive current flow. In such a case, the required redundancy would no longer be provided.
[0088] According to the second exemplary embodiment, in both electronic control units 11, 12, both the switching devices 6 or output stages of the positive and the ground lines are always blocked whenever none of the solenoid valves 5 is to be supplied with current. In a fault-free operation, specifically only one of the electronic control units 11, 12 performs the control of the pressure control valves 15. This division of tasks can be maintained during fault-free operation or can change periodically or according to other predetermined criteria, for example, according to criteria that are configured to harmonize the thermal loading of the output stages.
[0089] In addition, an electronic control unit in a passive state does not carry out any active supply of current to a solenoid valve 5 for test purposes while it is in the passive state. This prevents the output of test pulses to a magnet and, in an advantageous way, prevents the triggering of the values of a permanent monitoring in another electronic control unit and a resulting, unfounded fault detection.
[0090] However, the electronic control unit in a passive state can optionally also monitor the voltage levels and/or current levels on its leads to the pressure control valves 15 in its passive state and, if necessary, check their plausibility using information transmitted to it by the active electronic control unit via a digital interface, e.g. a CAN bus, with regard to the current activation of the solenoid valves. In particular, it is thus possible to monitor the safe blocking of diodes 18, 19, for example, when the diodes 18, 19 are arranged in connections within the electronic control unit as shown in
[0091] If a currently active first electronic control unit, such as the first electronic control unit 11, is no longer able for any reason (e.g. after loss of supply voltage, due to an electrical fault within the electronics, e.g. due to a short-circuited output stage, a cable break in a lead to a pressure control valve 15) to control the pressure control valves 15, a hitherto passive, second electronic control unit, for example the second electronic control unit 12, then becomes the active electronic control unit and takes over the control of the pressure control valves 15 from then on, assuming this is still possible. For this purpose, this second electronic control unit 12, which changes from the passive state to the active state, for example, due to failure of communication with or to the first electronic control unit 11, can either detect itself that the previously active first electronic control unit 11 has failed. Alternatively, the previously active first electronic control unit 11, or another electronic control unit that has detected the fault in the previously active first electronic control unit 11, can notify the second electronic control unit 12 of the detected fault.
[0092] The second electronic control unit 12, which has now become active, can then detect on the basis of the voltage levels on its leads whether a short-circuit is present or one of the dedicated (individual) output stages in the no longer active first electronic control unit 11 is short-circuited. In these cases, continued operation of the pressure control valves 15 is no longer possible, because switching on the common switching device 17 would immediately and unintentionally activate a solenoid valve 5. The active electronic control unit therefore terminates the operation of the pressure control valves 15 in these cases.
[0093] In the absence of any of the above-mentioned fault conditions, i.e. in the absence of a short-circuit or fused output stage, the active electronic control unit can switch on the common switching device 17 and one or more of the dedicated switching devices 16 in a pulsed mode in order to detect a fault due to excessive current flow. A short-circuit to ground or a short-circuited common switching device 16 or output stage of a faulty electronic control unit can be detected by the fact that, when the corresponding dedicated switching device or output stage is switched on in pulsed mode, no voltage is present on the return line in front of the common switching device or output stage when the common switching device or output stage is switched off.
[0094] If one of the above faults has been detected, continued operation of the pressure control valve 15 or the pressure control valves 15 is not possible. This is because in the event of a short-circuited output stage for the dedicated supply of a solenoid valve 5 in an electronic control unit it would not be effective if only this electronic control unit switched off the corresponding opposite-polarity, common output stage, since the current would then flow through the opposite-polarity, common output stage of the other electronic control unit and activate the solenoid valve unintentionally. In the above-mentioned fault cases, the now active electronic control unit therefore terminates the operation of the pressure control valve or the pressure control valves.
[0095] In the other fault cases of a short-circuit to ground or a short-circuited common output stage of a defective electronic control unit, the operation of the pressure control valves 15 may possibly be continued, at least for a limited period of time, by the active electronic control unit which has taken over the operation of the pressure control valves 15 instead of the defective electronic control unit.
[0096] It should be noted that for each detected fault, an appropriate error message may be issued if this has not already been initiated by the faulty electronic control unit or other monitoring system provided and configured for this purpose.
[0097] As described above, the invention relates to a device for decoupling and/or protection against compensation currents when at least one electric actuator 5, 15 is used jointly by a plurality of independently voltage-supplied control unit devices 1, 2 in redundant systems for autonomous driving. The electric actuator 5, 15 has, in each case, a common connection, via which the electric actuator can be coupled and switched to a common connection of other electric actuators 5, 15, and has at least one dedicated connection via which the at least one electric actuator 5, 15 can be individually supplied with current. A number of switching devices 6, 16, 17, corresponding to the common connection and the number of dedicated connections of all the electric actuators 5, 15 is arranged to apply or not apply a switched current in the at least one electric actuator 5, 15. The invention provides at least one current flow blocking device A, B, 18, 19, 20, 21, which is configured to prevent an unwanted current flow to a non-active electronic control unit 11, 12 of the first and second control unit devices 1, 2.
[0098] The list of reference signs is as follows: [0099] 1 first control unit device (first control unit, main control unit) [0100] 2 second control unit device (second control unit, backup control unit) [0101] 3 first voltage supply [0102] 4 second voltage supply [0103] 5 solenoid valve [0104] 6 switching device (switch, output stage) [0105] 7 charge pump [0106] 8 charge pump [0107] 9 diode [0108] 11 first electronic control unit [0109] 12 second electronic control unit [0110] 15 pressure control valve [0111] 16 switching device (switch, output stage) [0112] 17 switching device (switch, output stage) [0113] 18 diode [0114] 19 diode [0115] 20 diode circuit arrangement (T-piece) [0116] 21 output stage [0117] A first compensation current protection module [0118] B second compensation current protection module [0119] μC microcomputer