ROBOTIC TERMINAL EFFECTOR FOR AUTOMATIC PLACEMENT OF INSERTS IN A COMPOSITE PANEL OF THE SANDWHICH TYPE WITH A CELLULAR CORE
20220088893 · 2022-03-24
Inventors
- Maylis UHART (HASPARREN, FR)
- Serge DURRIEU (MERIGNAC, FR)
- Vincent MAGIMEL-PELONNIER (BORDEAUX, FR)
- Francis SEDEILHAN (BAYONNE, FR)
Cpc classification
F16B13/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/7847
PERFORMING OPERATIONS; TRANSPORTING
F16B5/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C70/681
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14467
PERFORMING OPERATIONS; TRANSPORTING
B29C70/72
PERFORMING OPERATIONS; TRANSPORTING
B29C70/84
PERFORMING OPERATIONS; TRANSPORTING
B25J15/0095
PERFORMING OPERATIONS; TRANSPORTING
B29C66/474
PERFORMING OPERATIONS; TRANSPORTING
B29C66/845
PERFORMING OPERATIONS; TRANSPORTING
B29C66/863
PERFORMING OPERATIONS; TRANSPORTING
B25J13/081
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C70/84
PERFORMING OPERATIONS; TRANSPORTING
B25J13/08
PERFORMING OPERATIONS; TRANSPORTING
B25J15/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A robotic terminal effector for automatic placement of an insert in a cavity formed in a composite panel of the sandwich type with a cellular core. The insert including an upper flange having a resin inlet orifice and a resin outlet orifice. The effector being intended to be mounted on a carrier, and having a contact body with a contact surface. The contact surface having a means for injecting resin into an empty space delimited by the insert and the cavity when the insert is positioned in the cavity, and a means for grasping hold of the insert by suction. The resin-injection and grasping means being configured in such a way as to leave the contact surface free to be pressed firmly against an upper face of the composite panel so as to generate a continuous sealed region around the cavity while the insert is being placed in the cavity.
Claims
1. A robotic terminal effector for automatically installing an insert in a cavity provided in a sandwich type panel made of composite material with a cellular core, said insert comprising an upper flange comprising a resin inlet orifice and a resin outlet orifice, said effector being intended to be mounted on a carrier, for example, a robot arm, and comprising: a contact body having a contact surface; the contact surface comprising: a means for injecting resin into an empty space delimited by the insert and the cavity when the insert is positioned in the cavity; and a means for grasping the insert by suction; said resin injection and grasping means being configured in such a way as to leave the contact surface free to be pressed against an upper face of the composite panel by a set of pressing means, so as to generate a continuous sealed zone around the cavity while the insert is being installed in the cavity.
2. The effector as claimed in claim 1, wherein the injection means comprises a resin injection orifice formed in the contact surface and intended to be placed opposite the resin inlet orifice of the insert.
3. The effector as claimed in claim 1, wherein the means for grasping the insert comprises at least one suction orifice formed in the contact surface, said at least one orifice being connected to a negative pressure circuit.
4. The effector as claimed in claim 1, wherein it comprises an image sensor intended to be positioned opposite the resin outlet orifice of the insert via an opening formed in the contact surface.
5. The effector as claimed in claim 1, wherein the contact body is made of a sealing material.
6. The effector as claimed in claim 1, wherein it comprises a seal intended to be inserted between the contact surface and the zone around the cavity.
7. The effector as claimed in claim 1, wherein it comprises a contact detection sensor configured to detect the contact between the contact surface and the upper face of the panel in the vicinity of the cavity and to generate a control signal when the contact surface is in abutment against the upper face of the panel.
8. The effector as claimed in claim 1, wherein it comprises a tube extending between the resin injection orifice and a resin dispensing device.
9. The effector as claimed in claim 8, wherein the contact body and the tube form a single part.
10. The effector as claimed in claim 1, wherein the pressing means comprises a suction pad forming an end designed to come into abutment against the upper face of the panel, a connection end fitting and a hollow cylindrical body, said hollow cylindrical body comprising a downstream end connected to the connection end fitting and an upstream end connected to a negative pressure circuit.
11. The effector as claimed in claim 10, wherein said hollow cylindrical body is provided with a helical spring.
12. The effector as claimed in claim 1, wherein it comprises an attachment surface intended to be attached to a free end of the carrier, the contact body being a part detachably attached relative to the attachment surface by a sealed coupling means.
13. The effector as claimed in claim 12, wherein the sealed coupling means comprises a projecting element produced on a rear surface of the contact body or on a front surface of the attachment surface, which element is respectively housed in a housing produced on a front surface of the attachment interface or on a rear surface of the contact body.
14. Equipment for automatically installing inserts in a cavity provided in a panel comprising: a robot arm comprising a free end; an effector comprising: a means for injecting resin into an empty space delimited by the insert and the cavity when the insert is positioned in the cavity, and a means for grasping the insert by suction, said resin injection and grasping means being configured in such a way as to leave the contact surface free to be pressed against an upper face of the composite panel by a set of pressing means, so as to generate a continuous sealed zone around the cavity while the insert is being installed in the cavity, and said effector being attached to the free end of the robot arm by means of an attachment surface; the robot arm comprising a frame, in which a resin dispensing device, a negative pressure device and a set of negative pressure circuits are housed.
15. A method for automatically installing inserts in a cavity provided in a panel, implemented by the equipment as claimed in claim 14, comprising the following steps: providing a panel comprising at least one cavity; moving the effector, using the robot arm, in front of the cavity in accordance with the theoretical position of the cavity; checking the alignment between the theoretical position of the cavity and the actual position of the cavity using the image sensor of the effector and determining the new coordinates of the actual position of the cavity; moving the effector in front of the insert and positioning, using the image sensor, the effector in front of an insert in such a way that the image sensor is opposite the resin outlet orifice of the insert and the resin injection orifice of the effector is opposite the resin inlet orifice of the insert; grasping the insert by suction by pressing a surface of the insert against the contact surface of the effector; moving the effector provided with the insert in front of the cavity and positioning the insert in the cavity until the contact surface comes into contact with the upper face of the panel; suction pressing, using the pressing means, the contact surface of the effector against the upper face of the panel in order to keep the panel in position when the resin is injected into the empty space of the cavity; injecting the resin into the empty space delimited by the insert and the cavity through the resin injection orifice of the effector and the resin inlet orifice of the insert; the image sensor detecting the end of the injection of resin when excess resin exits via the resin outlet orifice of the insert.
Description
BREIF DESCRIPTION OF THE DRAWINGS
[0059] Further features, details and advantages of the present disclosure will become apparent from reading the following detailed description and from analyzing the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0070] The drawings and the following description mainly contain elements of a certain nature. They therefore will not only be able to be used to better understand the present disclosure, but also to contribute to its definition, if applicable.
[0071] For the sake of clarity, the same numerical reference is used for
[0072] The effector according to the present disclosure is described with reference to
[0073]
[0074] The sandwich panel 1 generally comprises an upper layer 11, a lower layer 12 and a central layer 13 with a cellular structure inserted between the two layers. The set of layers forms a stack. Each of the layers locally extends in a horizontal plane (XY).
[0075] The panel is generally held in position by an attachment device, not shown in
[0076] The cavity 2 is previously produced in the panel to accommodate the insert. As illustrated in
[0077] Throughout the remainder of the description, the “direction of introduction of the insert” refers to a direction OZ perpendicular to the plane (XY), i.e. a direction normal to the surface of the panel.
[0078] For the sake of greater clarity hereafter, the terms “upper”, “lower”, “front”, “rear”, “upstream” and “downstream” are to be understood with reference to the arrangement of the effector in relation to the panel. Thus, the upper flange 31 is the flange of the insert 3 closest to the effector 100 and the lower flange 37 is the flange of the insert 3 furthest away from the effector. Similarly, a rear face of an element of the effector is the face furthest away from the panel and the front face of an element of the effector is the face closest to the panel. An upstream end of an element of the effector is the end furthest away from the panel and the downstream end of an element of the effector is the end closest to the panel.
[0079] The effector 100 of the present disclosure allows several functions to be fulfilled, namely grasping the insert from a store (not shown in the figures), introducing the insert into the cavity and injecting resin into the empty space of the cavity.
[0080] The effector 100 comprises a contact body 101 having a contact surface 103 intended to come into abutment against the upper face 14 of the panel and the pad 38 of the insert. The contact body 101 is in the form of a truncated cone, one of the bases of which forms the contact surface.
[0081] According to one variant, the contact body can be in the form of a truncated half-sphere, one of the bases of which forms the contact surface. Of course, the present disclosure is not limited to these two shapes only. The shape of the contact body is adapted as a function of any specific shape of the surface of the panel against which the contact body comes into abutment. This surface can be concave, for example.
[0082] The contact surface 103 comprises one or more suction orifices each connected to a negative pressure circuit or to a common negative pressure circuit. Preferably, the contact surface 103 comprises a plurality of orifices substantially arranged at the center of the contact surface. By way of an example, the effector illustrated in
[0083] When the contact surface 103 is in contact with the pad 38 of the insert, a conventional negative pressure device, not shown in the figures, is activated to generate a negative pressure in the circuit connected to the suction orifices 140A, 140B in contact with the surface of the pad 38. The vacuum that is thus created presses the insert 3 against the contact surface 103 of the effector by suction. The insert is thus held in position against the contact surface of the effector and is ready to move from the zone for storing inserts toward the panel. Preferably, the insert is held against the contact surface by suction when the insert is introduced into the cavity and when resin is injected into the cavity.
[0084] The contact surface 103 further comprises a resin injection orifice 115 and an opening 119. When the contact surface is positioned in relation to the insert during the phase of grasping the insert by the effector, the resin injection orifice 115 is opposite the resin inlet orifice 33 of the insert 3 and an image sensor 118 is opposite the resin outlet orifice 32 of the insert 3 via the opening 119. The positioning of the effector in relation to the insert is completed using the image sensor 118. Thus, by virtue of the dual function integrated in the contact body, namely grasping the insert by suction and injecting resin, the effector can grasp the insert, whilst aligning the resin inlet orifice of the insert with the resin injection orifice of the contact body.
[0085] The injection orifice 115 is connected to a resin dispensing device by means of a tube 124, which extends between the injection orifice 115 and the end of the dispensing device. As shown in
[0086] The effector 100 comprises a contact detection sensor 120 arranged in the effector in order to be positioned opposite the contact surface 103 of the effector and of the upper face of the panel 14 around the cavity 2. The contact detection sensor generates a control signal when the contact surface of the effector comes into contact with the upper face of the panel. This control signal is transmitted, for example, to a control unit of the robot arm to stop the vertical movement of the contact surface.
[0087] The effector comprises an image sensor 118 positioned opposite the resin outlet orifice 32 of the insert when said insert is held in contact against the contact surface via an opening 119 formed in the contact surface. The opening 119 extends from the contact surface of the contact body up to the rear surface of the contact body. When the insert 3 is positioned in the cavity 2, the resin is injected into the empty space 16 delimited by the insert 3 and the inner wall of the cavity 17. When the empty space is filled, any excess resin exits via the resin outlet orifice 32 of the insert. The image sensor 118 positioned opposite the outlet orifice 32 allows the presence of excess resin at the resin outlet orifice 32 of the insert to be detected and generates a control signal transmitted to a control unit of the resin dispensing device to interrupt the injection. More specifically, the control unit deactivates the resin dispensing device. The presence of the resin can be detected by the camera, for example, by a change of color or by a detection of movement.
[0088] As shown in
[0089] In order to guarantee the formation of this sealed zone, the contact body is made from a sealing material, such as silicon or any other type of material with flexibility. It can be polyurethane, for example. According to a particularly advantageous aspect, the contact body is a single part produced by 3D printing.
[0090] According to a variant as shown in
[0091] Preferably, and with reference to
[0092] Preferably, the connection end fitting 126 and the hollow cylindrical body 127 are made from a sealing material. In general, a conventional device comprising a set of clamps and seals allows the seal to be provided at the connection between the connection end fitting 126 and the cylindrical body 127. Similarly, a conventional device allows the seal to be provided for the connection between the upstream end 127A of the cylindrical body and the negative pressure circuit.
[0093] When the contact detection sensor 120 detects that the contact surface 103 is in contact with the upper face 14 of the panel, the sensor generates a signal that is transmitted to a negative pressure device in order to generate the negative pressure in the dedicated circuit and in the pressing means 114. This then results in a suction effect, shown by an arrow A in
[0094] Advantageously, each hollow cylindrical body 127 is provided with a helical spring 134 in such a way that the contact of the contact surface against the upper face of the panel is also dampened by the compression of the spring.
[0095] Moreover, the detection sensor 120 is adapted to check whether the grasping means are properly in abutment against the upper face 14 of the panel with the three suction pads 125 by measuring the compression of the springs 134 of the grasping means 114.
[0096] According to another advantage, by virtue of the presence of the springs 134, the pressing means 114 and the contact surface 103 of the effector engage together in such a way that the contact surface can conform to the shape of the panel around the cavity during pressing, whilst keeping the position of the effector fixed in relation to the panel during the resin injection phase. The helical spring allows the effector to adapt to a curved surface of the panel by virtue of the angular and linear compliance, in particular by virtue of the fact that the pressing means are independent of each other, thus allowing pressing against curved surfaces.
[0097] As shown by the exploded perspective views of
[0098] Preferably, the contact body 101 is detachably attached to a front face of the attachment surface 111 by sealed coupling means. Thus, the contact body can be a single-use part and does not require washing between two insert installation cycles, for example, or when the reference resin used for bonding the insert in the cavity is changed. To this end, the coupling means can include a projecting element or a tenon produced, for example, on the rear face of the contact body 101 and a housing produced on the front face of the attachment surface 111, with the tenon and the housing engaging together to detachably attach the contact body to the attachment surface, and therefore to the free end of the robot arm.
[0099] According to one aspect, the base 102 can comprise two housings 102A, 102B not leading into the front face of the base, disposed on either side of the contact surface in which two tenons 111A, 111B are housed that are formed on the attachment surface 111. The tenons 111A and 111B allow the base to be positioned and oriented in relation to the attachment surface. The base and the attachment surface can be fixed together using an attachment means respectively received in the attachment holes 102C and 111C of the base of the attachment surface.
[0100] The contact body is a part preferably produced from a material, for example, polyethylene, limiting the adhesion of the resin on the internal wall of the contact body and of the injection tube.
[0101] As shown in
[0102]
[0103] With more specific reference to
[0104] With reference to
[0105] In a first step 91, the panel is previously installed and held in position on a work table. Cavities are produced using a suitable tool.
[0106] The inserts with different references are stored and available in an insert store provided in the vicinity of the work zone. Moreover, the inserts are present in a position and an orientation that facilitates the grasping step, thus allowing cycle time to be saved and facilitating the programming of the robot with a predefined orientation of the insert, for example, with the pad facing upward.
[0107] In a second step 92, the robot arm 50 moves the effector 100 in front of a cavity 2 previously produced in the panel in accordance with its theoretical position.
[0108] In a third step 93, a camera 118 mounted on the effector checks the alignment between the produced cavity and its theoretical position, in order to correct the position of the effector if necessary. During this checking step, the diameter and the quality of the perforation are also checked. If the perforation is not correct, a signal is transmitted to the operator. The operator must decide whether or not to continue with the insert installation procedure.
[0109] In a fourth step 94, the robot arm subsequently moves the effector 100 and positions it in front of the insert 3. More specifically, the contact surface 103 of the effector 100 is oriented toward the pad 38 of the insert 3, in such a way that the resin injection orifice 115 of the effector is positioned opposite the resin inlet orifice 33 of the insert 3 and that the image sensor 118 is opposite the resin outlet orifice 32 of the insert 3 via the opening 119. This positioning is implemented by virtue of the camera 118. The suction orifices 140A, 1408 of the contact surface 103 are brought together and brought into contact with the pad 38 of the insert.
[0110] In a fifth step 95, the negative pressure device is activated in order to generate a negative pressure in the circuit connected to the suction orifices. The pad 38 of the insert is securely held against the contact surface 103 by suction. In order to guarantee the suction grasping, the contact surface is produced from a sealing material, for example, from silicon, in order to obtain a sealed zone. The suction grasping means allow the inserts to be grasped irrespective of their reference.
[0111] In a sixth step 96, the robot moves the effector 100 with the insert in front of the cavity with the corrected position. The contact surface 103 of the effector is oriented toward the upper face 14 of the panel and is arranged in such a way that the axis of introduction of the insert and the axis of the cavity are aligned. The effector is moved along the normal to the surface, in the introduction direction OZ, toward the cavity until a contact detection sensor 120 detects that the contact surface 103 is in contact with the upper face 14 of the panel. More specifically, the contact detection sensor generates a control signal transmitted to the control unit of the robot arm to stop the vertical progression of the effector. The insert 3, which is held by the contact surface, is then positioned in the cavity with its upper flange 31 flush with the upper face of the panel as a result of the contact surface that could come into abutment directly on the upper face of the panel around the cavity, whilst holding the insert by means of the pad 38.
[0112] In a seventh step 97, when the contact detection sensor 120 detects that the insert 3 is correctly positioned in the cavity 2, it generates a control signal transmitted to the negative pressure device to generate a negative pressure in the circuits connected to the pressing means 114, which then suction presses the contact surface 103 against the upper face 14 of the panel, in order to hold it in position for injecting resin into the empty space of the cavity. Unlike the known insert installation system, in which a resin injection module needs to be moved, the injection orifice provided directly in the contact surface of the effector was already placed opposite the resin inlet orifice while the insert was grasped and is ready for injecting the resin. Furthermore, when the insert is grasped, the image sensor 118 is also positioned directly opposite the resin outlet orifice.
[0113] Advantageously, the contact surface is made of a sealing material. For this reason, by virtue of the suction pressing using pressing means 114, a continuous sealed zone is generated around the cavity, between the contact surface 103 with the pad 38 of the insert and the upper face 14 of the panel. The connection between the resin injection orifice 115 and the resin inlet orifice 33 is sealed for the resin injection phase. This avoids the risks of resin leaks at the interface between the contact surface and the upper flange of the insert and the panel. Advantageously, with the insert still being held by suction against the contact surface 103 of the effector during the resin injection phase, this helps to enhance the pressing of the contact surface against the upper face of the panel, and for this reason allows any risk of resin leakage at the injection orifice to be removed. Thus, during the entire resin injection phase, holding the insert against the contact surface of the effector, combined with pressing the contact surface against the upper face of the panel, avoids the risk of the effector slipping in relation to the panel and the risk of resin leakage.
[0114] In an eighth step 98, the resin dispensing device is then activated for injecting resin into the empty space of the cavity. When the empty space of the cavity is filled, excess resin exits via the outlet orifice 32 of the insert.
[0115] In a ninth step 99, the image sensor 118, for example, a camera, detects the presence of excess resin and transmits a control signal to the resin injection unit to stop the injection. The circuits connected to the pressing means and to the suction orifices are no longer under negative pressure. The contact surface 103 is no longer in abutment against the upper face 14 of the panel and the pad 38 of the insert. The effector is then free to be moved by the robot arm for a new insert installation cycle, for example.
[0116] If necessary, between two insert installation cycles, the robot positions the effector on a docking and cleaning station. Advantageously, it is also possible to change only the detachable part of the effector, namely the contact body 101, if necessary.
[0117] The present disclosure can be applied to any field where inserts or attachment means must be integrated in sandwich type panels made of composite material with a cellular core. The present disclosure particularly can be applied to the aeronautical, space, motor vehicle or railway fields.
[0118] The present disclosure is not limited to the examples described above; in particular, features of the illustrated examples can be combined together in variants that are not illustrated.