Method for determining arrangement position of vortex generator on wind turbine blade, method for producing wind turbine blade assembly, and wind turbine blade assembly
11300096 · 2022-04-12
Assignee
Inventors
Cpc classification
F05B2240/3062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0641
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/2211
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A method for determining an arrangement position of a vortex generator on a wind turbine blade includes: determining, for a first region of a mounting range of the vortex generator in a blade spanwise direction, an arrangement position of the vortex generator to be an angular position offset by a predetermined angle toward a trailing edge of the wind turbine blade with reference to an inflow angle of wind to the wind turbine blade; and determining, for a second region closer to a blade tip, the arrangement position of the vortex generator to be a position between a separation position of a flow on a surface of the wind turbine blade under a rated wind speed condition and a transition position of the flow on the surface of the wind turbine blade under a variable speed operation condition of a wind turbine including the wind turbine blade.
Claims
1. A method of determining an arrangement position of each vortex generator of a plurality of vortex generators on a wind turbine blade, the method comprising: determining, for a first region of a mounting range of the vortex generators in a blade spanwise direction, an arrangement position of at least one first vortex generator of the plurality of vortex generators to be an angular position offset by a predetermined angle toward a trailing edge of the wind turbine blade with reference to an inflow angle of wind to the wind turbine blade; and determining, for a second region of the mounting range closer to a blade tip than the first region, the arrangement position of at least one second vortex generator of the plurality of vortex generators to be a position between a separation position of a flow on a surface of the wind turbine blade under a rated wind speed condition and a transition position of the flow on the surface of the wind turbine blade under a variable speed operation condition of a wind turbine including the wind turbine blade.
2. The method according to claim 1, further comprising: obtaining the separation position under the rated wind speed condition by calculation based on hydrodynamics under a condition where the transition position of the flow on the surface of the wind turbine blade is fixed to a leading edge of the wind turbine blade; and obtaining the transition position of the flow on the surface of the wind turbine blade by calculation based on hydrodynamics under the variable speed operation condition.
3. The method according to claim 1, wherein, the determining the arrangement position of the at least one second vortex generator for the second region includes determining the arrangement position of the at least one second vortex generator in the second region to be a chordwise directional position between the separation position and the transition position.
4. The method according to claim 1, wherein an angle between the inflow angle and the angular position of the at least one first vortex generator determined for the first region is not smaller than 60 degrees and not greater than 90 degrees.
5. The method according to claim 1, wherein the first region is a region where a maximum blade thickness ratio (tmax/C) of a maximum blade thickness (tmax) to a chord length (C) is not smaller than 60%.
6. The method according to claim 1, wherein the arrangement position of each vortex generator of the vortex generators is determined so that a ratio (x/C) of a chordwise directional position (x) from a leading edge of the wind turbine blade to a chord length (C) is not greater than 60% at a blade spanwise directional position in the mounting range.
7. The method according to claim 1, wherein the arrangement position of each vortex generator of the vortex generators is determined so that a ratio (x/C) of a chordwise directional position (x) to a chord length (C) is not smaller than 5% at a blade spanwise directional position in the mounting range.
8. The method according to claim 1, wherein a blade-root side end portion of the mounting range is positioned closer to the blade tip than a 5% position of a blade length (L) of the wind turbine blade from the blade root in the blade spanwise direction.
9. The method according to claim 1, wherein the arrangement position of each vortex generator of the vortex generators is determined so that a mounting angle of said each vortex generator with reference to a leading edge of the wind turbine blade varies within an angular range between a first position on a suction surface of the wind turbine blade and a second position on the suction surface to increase toward the blade tip, the first position being offset by 20 degrees from the leading edge toward the trailing edge, the second position being offset by 160 degrees from the leading edge toward the trailing edge.
10. The method according to claim 1, wherein the vortex generators include a plurality of fin sets formed by a pair of fins each having a pressure surface and a suction surface, and arranged so that the suction surfaces face each other, and wherein, in the mounting range, the vortex generators are arranged so that a ratio (Z/S) of an arrangement pitch (Z) of adjacent two of the fin sets to an interval (S) of trailing edges of the pair of fins is not smaller than 1.5 and not greater than 3.0.
11. The method according to claim 1, wherein each vortex generator of the vortex generators includes a pair of fins arranged line symmetrically with respect a segment along a chordwise direction of the wind turbine blade.
12. A method of producing a wind turbine assembly including a wind turbine blade and a plurality of vortex generators mounted to the wind turbine blade, the method comprising: for each vortex generator of the plurality of vortex generators, determining an arrangement position of said each vortex generator on the wind turbine blade by the method according to claim 1; and mounting said each vortex generator to the wind turbine blade at the arrangement position.
13. The method according to claim 12, wherein said each vortex generator includes: a plurality of fins; and a platform portion to be mounted to a surface of the wind turbine blade, the platform portion including a front surface on which the plurality of fins are disposed upright and a flat bottom surface opposite to the front surface, and wherein the mounting said each vortex generator includes mounting said each vortex generator to the wind turbine blade in a state where said each vortex generator is oriented so that a cross sectional shape at the platform portion along the blade spanwise direction is a curved convex shape.
14. The method according to claim 12, wherein said each vortex generator includes a pair of fins each including a suction surface having a curved convex shape, and arranged so that the suction surfaces face each other, and wherein the mounting said each vortex generator includes mounting said each vortex generator to the wind turbine blade in a state where said each vortex generator is oriented such that fin chords of the fins are oblique with respect to a chordwise direction of the wind turbine blade.
15. The method according to claim 1, wherein the arrangement position of the at least one first vortex generator is determined irrespective of the separation position and the transition position.
16. The method according to claim 1, wherein the arrangement position of the at least one first vortex generator is determined to be discontinuous with respect to the arrangement position of the at least one second vortex generator.
17. A method of determining arrangement positions of vortex generators including at least one first vortex generator and at least one second vortex generator on a wind turbine blade, the method comprising: determining for the at least one first vortex generator an angular position which is offset by a predetermined angle toward a trailing edge of the wind turbine blade from an inflow angle of wind to the wind turbine blade, in a first region of a mounting range of the vortex generators in a blade spanwise direction; and determining for the at least one second vortex generator a position between a separation position of a flow on a surface of the wind turbine blade under a rated wind speed condition and a transition position of the flow on the surface of the wind turbine blade under a variable speed operation condition of a wind turbine including the wind turbine blade, in a second region of the mounting range closer to a blade tip than the first region.
18. The method according to claim 17, wherein the angular position of the at least one first vortex generator is determined irrespective of the separation position and the transition position.
19. The method according to claim 17, wherein the angular position of the at least one first vortex generator is determined such that an arrangement position of the at least one first vortex generator defined by the angular position is discontinuous with respect to the arrangement position of the at least one second vortex generator.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(16) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(17) With reference to
(18) As shown in
(19) In the embodiment depicted in
(20) As described below, according to a method for determining an arrangement position of a vortex generator according to an embodiment, a vortex generator 10 is mounted to the wind turbine blade 2 of the wind turbine assembly 1, in the wind turbine power generating apparatus 90 having the above configuration.
(21) As shown in
(22) The wind turbine blade 2 includes a blade root 3 to be mounted to the hub 94 of the wind turbine power generating apparatus 90, a blade tip 4 positioned farthest from the hub 94, and an airfoil part 5 extending between the blade root 3 and the blade tip 4. The wind turbine blade 2 has a leading edge 6 and a trailing edge 7 from the blade root 3 to the blade tip 4. Further, an exterior shape of the wind turbine blade 2 is formed by a pressure surface 8 and a suction surface 9 disposed opposite to the pressure surface 8.
(23) As shown in
(24) Hereinafter, “blade spanwise direction” refers to a direction connecting the blade root 3 and the blade tip 4, and “blade chordwise direction” refers to a direction along a line (chord) connecting the leading edge 6 and the trailing edge 7 of the wind turbine blade 2.
(25) An aerodynamic function of the vortex generator 10 will now be described briefly.
(26) Separation of a flow at the suction surface 9 of the wind turbine blade 2 takes place due to a boundary layer becoming gradually thicker from a streamline flow region in the vicinity of the leading edge 6 toward a turbulent flow region downstream thereof, and the flow being separated before arriving at the trailing edge 7.
(27) As shown in
(28) It should be noted that longitudinal vortices 24 refer to vortices formed in the height direction of the fins 12.
(29) Next, the configuration the vortex generator 10 will be described in detail with reference to
(30) As shown in
(31) In the embodiment shown in
(32) In some embodiments, the platform portion 11 may have a shape other than a circular shape. For instance, the platform portion 11 may have an oval shape, or a polygonal shape such as a rectangular shape.
(33) Furthermore, as shown in
(34) In some embodiments, as shown in
(35) In
(36) In some embodiments, each of the fins 12A, 12B may be disposed so that a gap between the pair of fins 12A, 12B widens from downstream toward upstream with respect to the inflow direction of wind (i.e., from the side of the trailing edge 7 toward the side of the leading edge 6 of the wind turbine blade 2 (see
(37) Furthermore, in an embodiment, the fins 12 may be disposed on the wind turbine blade 2 such that the line L.sub.H along the chordwise direction of the wind turbine blade 2 bisects the angle formed by the extension lines L.sub.CA and L.sub.CB of a pair of fin chords.
(38) As described above, with reference to the chord of the wind turbine blade 2 along the wind inflow direction, the vortex generator 10 is arranged at an angle with respect to the fin chord. Accordingly, it is possible to mount the vortex generator 10 to the wind turbine blade 2 in a mounting direction suitable to enhance the effect to suppress separation, with respect to the wind inflow direction.
(39) In
(40) Herein, “curved convex shape” refers to a shape that bulges in a direction away from the wind turbine blade 2 to have, at least partially, a bulged portion with a curved profile (the shape of the front surface 17 of the platform portion 11).
(41) The profile of the bulged portion may be formed by an arc having a single curvature radius as in the embodiment depicted in
(42) During operation of the wind turbine power generating apparatus 90, the wind turbine blade 2 deforms flexurally due to bending deformation caused by an aerodynamic load. Thus, a great stress is applied to the platform portion 11 of the vortex generator 10 mounted to the surface of the wind turbine blade 2. In this regard, with the above embodiment, the platform portion 11 of the vortex generator 10 has a cross section of a curved convex shape along the blade spanwise direction of the wind turbine blade 2, and thereby the platform portion is deformable in accordance with bending deformation of the wind turbine blade 2, which makes it possible to disperse stress generated at the platform portion 11.
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(44) To enhance the effect to suppress separation, it is desirable to arrange the vortex generators 10 densely. On the other hand, to reduce drag force, it is desirable to arrange the vortex generators 10 less densely. Thus, by arranging the vortex generators 10 with a density such that Z/S is not smaller than 1.5 and not greater than 3.0 as described above, it is possible to achieve both of the effect to suppress separation and the effect to reduce drag force at the same time.
(45) Next, a method for determining an arrangement position of the vortex generator 10 on the wind turbine blade 2 according to some embodiments will be described in detail with reference to
(46) In some embodiments, as shown in
(47) The method for determining an arrangement position of the vortex generator 10 in each of the first region M and the second region N will be described in detail. First, the mounting range 100 of the vortex generator 10 including the first region M and the second region N will be described in detail.
(48) In an embodiment, as shown in
(49) In this case, the vortex generator 10 is disposed in the mounting range 100 being a region closer to the blade tip than the 5% position of the blade length L from the blade root 3, where contribution to the output of the wind turbine power generating apparatus 90 can be expected. In this way, it is possible to gain the technical benefit of the vortex generator 10 effectively while reducing the installation cost of the vortex generator 10.
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(51) As described below, in the first region M, the angular position of the vortex generator 10 is determined with reference to the inflow angle of wind to the wind turbine blade 2. Thus, with the first region M being set to be a region where the maximum blade thickness ratio tmax/C is not less than 60%, it is possible to achieve, with the vortex generator 10, a high effect to improve the lift-drag ratio in the first region M, where the maximum blade thickness ratio is high and it is difficult to predict the transition position and the separation position accurately.
(52) The mounting range 100 of the vortex generator 10 may include a region other than the first region M and the second region N determined as described above. For instance, the first region M and the second region N may not necessarily be disposed next to each other as shown in
(53) (VG Arrangement Position in the First Region M)
(54) A method for determining an arrangement position of the vortex generator 10 in the first region according to some embodiments will be described with reference to
(55) In
(56) As shown in
(57) Furthermore, in
(58) In this case, in the first region M having an airfoil shape such that the blade thickness ratio is relatively high compared to the second region N on the blade tip side and it is difficult to predict the transition position and the separation position accurately, it is possible to determine the arrangement position of the vortex generator 10 precisely on the surface of the wind turbine blade 2.
(59) In an embodiment, the arrangement angle θ of the vortex generator 10 is not smaller than 60 degrees and not greater than 90 degrees.
(60) According to findings of the present inventors, in the first region M where the blade thickness ratio is relatively high compared to the second region on the blade tip side, when the arrangement angle θ of the vortex generator 10 is set to approximately 60 degrees to 90 degrees, it is possible to achieve a high effect to improve the lift-drag ratio with the vortex generator 10.
(61) In an embodiment, the arrangement position of the vortex generator 10 may be the separation position of a flow along the blade surface based on numerical calculation. At this time, the numerical calculation may be performed by using CFD, or the viscous-inviscid interaction method described below.
(62) In this case, when obtaining the separation position by numerical calculation, the blade degradation state may be modeled by the turbulence transition position of the boundary layer. That is, while analysis of the turbulence transition position (transition point analysis) and analysis of flow are performed at the same time in the blade normal state, in the blade degradation state, analysis may be performed on the premise that turbulence transition occurs at the leading edge of the blade. Furthermore, the operational condition of the wind turbine (variable speed operation condition or rated wind speed condition) may be reproduced by specifying wind velocity, rotation speed, attack angle, and the like for the operational state of the wind turbine.
(63) (VG Arrangement Position in the Second Region N)
(64) A method for determining an arrangement position of the vortex generator 10 in the second region N according to some embodiments will be described with reference to
(65) First, with reference to
(66) After the wind speed reaches the cut-in wind speed V.sub.1 or higher, and until the wind speed reaches the wind speed V.sub.2 reaching the rated rotation speed, a normal wind turbine operates at a substantially constant tip speed ratio (optimum tip speed ratio or design tip speed ratio) at which the performance (efficiency) is optimum (maximum) (see
(67) In this regard, after the wind speed reaches the wind speed V.sub.2 of reaching the rated rotation speed, the rotation speed is maintained at a constant value (rated rotation speed), and thus the tip speed vector rΩ is maintained substantially at a constant magnitude. Thus, in the high wind speed region between the wind speed V.sub.2 reaching the rated rotation speed and the wind speed V.sub.3 reaching the rated output, when the wind speed increases, only the velocity vector A of wind increases while the tip speed vector rΩ is maintained at a constant value, and the attack angle α of the wind turbine blade increases (see
(68) Accordingly, the attack angle α under the rated wind speed condition (wind speed V.sub.3) is greater than the attack angle α.sub.opt under a variable speed operation condition of the wind turbine (wind speed V.sub.1 to V.sub.2). That is, the attack angle α in
(69) If the attack angle α is relatively large (see
(70) As clearly shown in comparison of
(71) Thus, in some embodiments, as shown in
(72) According to the above described embodiment, it is possible to determine an arrangement position of the vortex generator to be a suitable position taking into account the difference in attack angle between the variable speed operation condition and the rated wind speed condition, and thus it is possible to suppress separation of a flow along the surface of the wind turbine blade even in a case where the attack angle increases with an increase in the wind speed, after reaching the rated rotation speed. Furthermore, with the arrangement position of the vortex generator 10 being closer to the trailing edge than the transition position 22A under the variable speed operation condition in the blade normal state, under the variable speed operation condition in which drag penalty may increase drag, it is possible to reduce drag penalty due to provision of the vortex generator 10 while suppressing separation of a flow along the surface of the wind turbine blade 2.
(73) Furthermore, typically, the surface of the wind turbine blade becomes less smooth due to degradation with age, and the roughness of the blade surface gradually increases. Thus, as compared to the blade normal state in which the blade surface is smooth, in the blade degradation state in which the roughness of the blade surface is relatively high, the transition position and the separation position of a flow along the blade surface is offset toward the leading edge. Thus, in some cases, it is desirable to determine the arrangement position of the vortex generator 10 in the second region N to be a position capable of enjoying an aerodynamic effect of the vortex generator 10 not only in the blade normal state but also in the blade degradation state, taking into account the aging degradation of the surface of the wind turbine blade 2.
(74) Thus, in an embodiment, as shown in
(75) According to the above described embodiment, the arrangement position of the vortex generator 10 is closer to the leading edge than the separation position 23B under the rated wind speed condition in the blade degradation state, and thereby it is possible to enjoy the effect of the vortex generator 10 to improve the lift drag ratio, regardless of the degradation state of the wind turbine blade.
(76) It should be noted that the transition position 22A under the variable speed operation condition and the separation position 23B under the rated wind speed condition may be obtained by the numerical calculation, and the numerical calculation method used therein may be performed by using CFD, or the viscous-inviscid interaction method described below.
(77) The viscous-inviscid interaction method is for simply analyzing the performance of a two-dimensional airfoil, characterized in that the analysis time is extremely short compared to that of CFD. For instance, while CFD requires a couple of hours for analysis of one condition, the viscous-inviscid interaction method completes such an analysis in a couple of seconds.
(78) The numeral calculation method using the viscous-inviscid interaction method will be described. In the viscous-inviscid interaction method, calculation is performed separately in a region where the viscosity is dominant (region in the vicinity of the blade or of blade wake) and in a region where the viscosity can be ignored (region away from the blade), and the speed and pressure distribution are obtained in each region. Specifically, a boundary layer equation is solved in a region where viscosity is dominant, and a potential equation ignoring viscosity is solved in a region where viscosity can be ignored. By combining analyses of two regions obtained as described above, it is possible to simulate an actual physical phenomenon.
(79) Representative analysis results that can be obtained by the viscosity-inviscid interaction method includes, for instance, a pressure coefficient distribution on the blade surface, a friction coefficient distribution on the blade surface, a boundary layer thickness distribution on the blade surface, a lift coefficient of the blade, and a drag coefficient of the blade. From these analysis results, it is possible to evaluate the aerodynamic characteristics such as the transition position and the separation position, and the stall angle, in a blade cross section.
(80) Furthermore, in a case where the separation position 23B under the rated wind speed condition is obtained by numeral calculation, numeral calculation may be performed under a condition such that the transition position 22B of a flow on the surface of the wind turbine blade 2 is fixed to the leading edge 6 of the wind turbine blade 2.
(81) According to findings of the present inventors, the transition position 22B is close to the leading edge 6 under a rated wind speed condition in which the attack angle α is relatively large. Thus, by performing numeral calculation under a condition such that the transition position 22B is fixed to the leading edge 6, it is possible to perform determination of the arrangement position of the vortex generator 10 efficiently.
(82) Next, a mounting range and an arrangement position of the vortex generator 10 according to some embodiments will be described with reference to
(83) In some embodiments, at a blade spanwise directional position in the mounting range, the arrangement position of the vortex generator 10 is determined such that a ratio x/C of a chordwise directional position x from the leading edge to the chord length C is not greater than 50%. The chordwise directional position x in
(84) The dimension of the vortex generator 10 is normally set in accordance with the boundary layer thickness. That is, a desirable height of a fin of the vortex generator 10 is a height that does not cause drag penalty, while covering the boundary layer thickness.
(85) According to findings of the present inventors, with the limit on the side of the trailing edge of the arrangement position of the vortex generator 10 along the chordwise direction being 50% from the leading edge, it is possible to reduce drag penalty caused by provision of the vortex generator 10, while suppressing separation of a flow along the surface of the wind turbine blade, in both of the blade degradation state and the blade normal state.
(86)
(87) Accordingly, the mounting angle of the vortex generator 10 with reference to the leading edge increases toward the blade tip, and thus it is possible to realize an appropriate arrangement of the vortex generator 10 taking into account the changing trend of the attack angle with respect to the blade spanwise directional position (i.e., the trend of the attack angle to decrease toward the blade tip). Furthermore, by setting the mounting angle of the vortex generator 10 with reference to the leading edge in the above numerical range (not smaller than 20 degrees and not greater than 160 degrees with reference to the leading edge), it is possible to achieve a high lift-drag ratio.
(88) Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
(89) In the present specification, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(90) For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(91) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(92) Furthermore, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.