PIVOT ROOF WINDOW WITH SASH COMPRISING VACUUM INSULATED GLASS UNIT OVERLAPPING BOTTOM FRAME PROFILE
20220098868 · 2022-03-31
Inventors
- Utku Ahmet Özden (Hørsholm, DK)
- Jacob Christian Molbo (Hørsholm, DK)
- Jens Troels Plesner Kristensen (Hørsholm, DK)
Cpc classification
E06B7/2301
FIXED CONSTRUCTIONS
E06B3/5427
FIXED CONSTRUCTIONS
E04D13/031
FIXED CONSTRUCTIONS
E06B3/677
FIXED CONSTRUCTIONS
E06B7/2305
FIXED CONSTRUCTIONS
Y02B80/22
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E06B3/5481
FIXED CONSTRUCTIONS
Y02A30/249
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E06B3/6621
FIXED CONSTRUCTIONS
International classification
Abstract
The present disclosure relates to a roof window (1) with a vacuum insulated glass unit (3). The roof window (1) comprises a VIG unit (3) and a frame arrangement (2). The frame arrangement 2 comprises a fixation frame (7) and a sash (6) fixed to the a VIG unit (3), and the sash (6) is movably connected to the fixation frame (7) by means of a hinge connection (80) so that a top end part (16a) of the sash (6) is configured to move inwards and a bottom end part (16b) of the sash is configured to move outwards when opening the sash (6) from a closed position. The bottom end part (16b) of the sash (6) comprises an elongated, structural bottom member (6c) having an inner surface (41) facing towards the top end part (16a) of the sash, and an opposite exterior surface (42) facing away from the top end part (16a). The VIG unit (3) comprises an overlapping part (9b) where the evacuated gap (4) overlaps the elongated, structural bottom member (6c) of the sash (6). The overlapping part (9b) of the VIG unit moreover overlaps at least a part of an elongated bottom frame member (7c) of the fixation frame 7.
Claims
1. A roof window with a vacuum insulated glass unit, wherein the window comprises: a vacuum insulated glass unit comprising a first glass sheet and a second glass sheet, wherein an evacuated gap is placed between the first and second glass sheets, wherein a plurality of support structures are distributed in the evacuated gap, and wherein an edge seal encloses the evacuated gap, a frame arrangement comprising a fixation frame and a sash fixed to the a vacuum insulated glass unit, and wherein the sash is movably connected to the fixation frame by means of a hinge connection so that a top end part of the sash is configured to move inwards and a bottom end part of the sash is configured to move outwards when opening the sash from a closed position, wherein the bottom end part of the sash comprises an elongated, structural bottom member having an inner surface facing towards the top end part of the sash, and an opposite exterior surface facing away from the top end part, wherein the vacuum insulated glass unit comprises an overlapping part, where the evacuated gap overlaps the elongated, structural bottom member of the sash, and wherein said overlapping part of the vacuum insulated glass unit moreover overlaps at least a part of an elongated bottom frame member of the fixation frame.
2. (canceled)
3. A roof window according to claim 1, wherein the vacuum insulated glass unit comprises a part extending beyond the outermost edge of said elongated structural bottom member of the sash which faces away from the top end part of the sash, and wherein said part of the vacuum insulated glass unit extending beyond the outer edge moreover overlaps at least a part of the elongated bottom frame member when the sash is in a closed position.
4. A roof window according to claim 1, wherein the elongated bottom frame member comprises a surface facing a frame opening defined by the fixation frame, and an opposite, exterior surface facing away from the frame opening, and wherein the surface facing the frame opening is arranged to face and be opposite to the exterior surface of the structural bottom member of the sash when the sash is in a closed position.
5. A roof window according to claim 1, wherein the vacuum insulated glass unit comprises a sealed evacuation opening and/or a getter arrangement inside the evacuated gap which is/are placed at the part of vacuum insulated glass unit overlapping the structural bottom member of the sash.
6. A roof window according to claim 3, wherein the vacuum insulated glass unit comprises a sealed evacuation opening and/or a getter inside the evacuated gap which is/are placed at the part of vacuum insulated glass unit which extends beyond the outermost edge of said elongated structural bottom member of the sash and overlaps at least a part of the elongated bottom frame member.
7. A roof window according to claim 1, wherein the evacuated gap has a width which is below 0.5 mm.
8. A roof window according to claim 1, wherein the distance from the bottom edge surface of the vacuum insulated glass unit and to a line of sight through the vacuum insulated glass unit is between 25 mm and 200 mm, wherein the distance is determined parallel to an outer major surface of the vacuum insulated glass unit, in a direction perpendicular to the longitudinal extent of the bottom edge surface.
9. A roof window according to claim 1, wherein a cladding wall is connected to the vacuum insulated glass unit and is configured to extend over a part of an exterior surface of the bottom frame member facing away from the frame opening when the sash is in a closed position.
10. A roof window according to claim 1, wherein an overlapping cover is fixed to the vacuum insulated glass unit and/or the sash, and is arranged to cover and hide at least the part of the vacuum insulated glass unit which overlaps the elongated bottom frame member.
11. (canceled)
12. A roof window according to claim 1, wherein a masking is provided to mask a part of the vacuum insulated glass unit which overlaps the structural bottom member of the sash and/or the part that overlaps the elongated bottom frame member of the fixation frame.
13. A roof window according to claim 12, wherein the masking is a sheet, plate or coating.
14. A roof window according to claim 1, wherein a top end part of the frame arrangement comprises a top cladding device configured to extend from the fixation frame and over the top end part of the sash, at least when the sash is in a closed position.
15. A roof window according to claim 1, wherein the top end part of the sash comprises an elongated, structural top member having an inner surface facing towards the bottom end part of the sash, and an opposite outer surface facing away from the bottom end part, wherein the vacuum insulated glass unit comprises an overlapping part which overlaps the structural top member of the sash.
16. (canceled)
17. A roof window according to claim 1, wherein upper and lower elongated water cover members are configured to cover elongated side sash members and elongated side members of the fixation frame, wherein the upper elongated water cover members are stationary and fixed to the fixation frame, and wherein the lower elongated water cover members are fixed to the sash or the vacuum insulated glass unit and thereby configured to move together with the sash.
18. (canceled)
19. A roof window according to claim 1, wherein the vacuum insulated glass unit comprises a tempered glass sheet providing the exterior glass sheet of the vacuum insulated glass unit, and wherein the vacuum insulated glass unit is a laminated vacuum insulated glass unit comprising a lamination glass sheet configured to face the interior of the building.
20. A roof window according to claim 1, wherein the exterior surface of the vacuum insulated glass unit comprises an exposed, visible surface area which is larger than the visible, exposed surface area of the interior major surface of the vacuum insulated glass unit when the sash is in a closed position.
21. A roof window according to claim 1, wherein the vacuum insulated glass unit is attached to the elongated bottom sash member by means of a bonding seal attached to an interior major surface of the vacuum insulated glass unit.
22. (canceled)
23. A roof window according to claim 17, wherein said bonding seal has a thickness above 4 mm at a temperature difference between the two glass sheets of the vacuum insulated glass unit of substantially 0° C.
24. A roof window according to claim 1 wherein the hinge connection comprises a centre hinge connection.
25. (canceled)
26. A roof window according to claim 1, wherein a minimum distance between an outer major surface of the vacuum insulated glass unit and surfaces of elongated members of the sash facing the outer major surface, is at least 4 mm at a temperature difference between the two glass sheets of the vacuum insulated glass unit of substantially 0° C.
Description
FIGURES
[0068] Aspects of the present disclosure will be described in the following with reference to the figures in which:
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
DETAILED DESCRIPTION
[0079] In relation to the figures described below, where the present disclosure may be described with reference to various embodiments, without limiting the same, it is to be understood that the disclosed embodiments are merely illustrative of the present disclosure that may be embodied in various and alternative forms. The figures are not to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for e.g. teaching one skilled in the art to variously employ the present disclosure.
[0080]
[0081] The frame arrangements 30a-30d comprises substantially parallel top 30d and bottom 30c frame arrangements and substantially parallel side profile frame arrangements 30a, 30b. In
[0082] The window 1 comprises elongated water cover members 99a, 99b in the form of upper side cover members 99a and lower side cover members 99b such as plates made from a metal, a plastic material and/or the like. These 99a, 99b covers the side parts 30a, 30b of the fixation frame and the sash. The lower cover members 99b are fixed to the sash or the VIG unit surface S2, whereas the upper cover members 99a are fixed to the frame/fixation fame 7. The top end part 16a of the sash 6 overlaps and is thus covered by an upper horizontal cover plate member 98 providing a top end cladding device that is stationary, and the top end part 16a of the sash 6 opens inwards whereas the lower/bottom part 16b of the sash 6 opens outwards, see
[0083] Pivot roof windows have pivot hinges 80 (see
[0084] The dashed line with the reference “LS” at the lower part of the window represents the “line of sight” through the frame opening of the window, and as illustrated the lower part of the VIG unit 3 at the bottom part of the window overlaps a bottom part of the sash 6, this is described in more details below.
[0085] An overlapping cover 20, such as a hiding cover plate, is fixed to the vacuum insulated glass unit and/or the sash, and covers and hide a part of the vacuum insulated glass unit 9b which overlaps an elongated bottom frame member 7b of the fixation frame of the roof window 1. Hence, rain water on the surface S1 of the VIG will run down over the outer surface of the overlapping cover plate 20, and away from the window due to gravity when the sash is in a closed position.
[0086] As can be seen, the lower cover members 99b may in embodiments of the present disclosure overlap the cover plate so that the plate 20 extends in under the members 99b.
[0087] The cover 20 may be omitted in further embodiments, see
[0088] The upper horizontal top end cladding device 98 overlaps the upper side cover members 99a, so that these members extends in under the upper horizontal top cover plate member 98. Hence wain water will run from the top end cladding device 98 and down onto the VIG unit surface S1 and the outer surfaces of the upper side cover members 99a.
[0089] The VIG unit 3 and the roof window 1 in general is rectangular, so that the elongated side arrangements 30a, 30b are longer than the elongated bottom and top arrangements 30, 30d. The elongated side arrangements 30a, 30b, and the cover members 99a, 99b, 98 extends in their respective longitudinal direction and together provides the rectangular frame opening 2a.
[0090]
[0091] The glass sheets 3a, 3b are separated by an evacuated gap 4 located between the glass sheets 3a, 3b, and a plurality of support structures 5 are distributed in the gap 4. The thickness/width of the gap 4 may for example be 0.05-0.5 mm such as between 0.09 mm and 0.25 mm (measured normal to a plane P1 defined by a major surface of one of the VIG unit glass sheets 3a, 3b). The width of the evacuated gap 4 may in embodiments of the present disclosure be 0.5 mm, such as below 0.3 mm, for example about 0.2 mm or 0.1 mm.
[0092] The gap 4 is sealed by an edge sealing 3d, such as a fused edge sealing, which may e.g. be made from a solder glass material, e.g. low melting point temperature solder glass material, or a metal solder material.
[0093] The support structures 5 may for example be made from metal, such as a steel alloy, glass or a polymer composition and be arranged in a grid or another pattern to maintain the gap 4 between the glass sheets 3a, 3b when the gap 4 is evacuated to a pressure below e.g. 10.sup.−3 bar, such as below 10.sup.−4 bar, e.g. to about or below 10.sup.−3 mbar. The glass sheets 3a, 3b comprises major surfaces S3, S4 facing the gap 4, and the support structures 5 support on these inner major surfaces. The VIG unit also comprises outwardly facing major surfaces S1, S2 facing away from the gap 4. The Uc-value of the vacuum insulted glass unit may be below 0.7, such as below 0.6 or below 0.5.
[0094] Especially if the VIG unit glass sheets 3a, 3b are tempered glass sheets, the distance/pitch between neighbouring/adjacent support structures 5 may be above 3 cm or above 4 cm, such as between 3 cm and 6 cm or even more at least some locations in the evacuated VIG unit gap 4.
[0095] As described in more details later on, the VIG unit 1 may also be a laminated VIG unit and/or a VIG unit of a hybrid type comprising a further glass sheet providing a further sealed gap between this glass sheet and the VIG unit that may be filled with a gas.
[0096] The VIG unit's thickness, measured between the outer, outwardly facing surfaces S1, S2 of the VIG unit, determined in a direction normal to these surfaces, may in embodiments be between 4-15 mm such as between 4-12 mm, e.g. 4-10 mm. This thickness may preferably include an optional lamination glass sheet and lamination interlayer.
[0097] The VIG unit 1 defines a VIG unit plane P1 that will extend parallel to or coincide with the frame opening plane P2 (see
[0098] In
[0099]
[0100] The roof window 1 comprises a frame arrangement 2 comprising the movable sash 6 which is connected to the fixation frame 7 of the aperture covering 1 by means of a displacement mechanism 80 such as one or more hinged connections configured to allow the sash 6 to move relative to the fixation frame 7. In the example of
[0101] A pivot roof window may generally allow rotation of the sash 6 around the axis RAX so the exterior surface S1 of the VIG unit 3 may be cleaned from the inside.
[0102] As can further be seen, the roof window 1 in
[0103] A user, such as a habitant living in a building comprising the window 1 can open and close the window by operating the sash 6, either by hand or by a remote control, such as a wireless remote control that is configured to control an electrically operated actuator device such as a linear actuator such as a spindle or chain drive (not illustrated in
[0104]
[0105] The frame arrangement 2 comprises a fixation frame 7 and a sash 6 fixed to the VIG unit 3.
[0106] As can be seen, the sash 6 of the roof window 1 comprises the VIG unit 3, which is a laminated VIG unit with the lamination glass facing the interior and providing the interior major surface S2 of the VIG unit 3.
[0107] The sash 6 is movably connected to the fixation frame 7 by means of a hinge connection 80 (see
[0108] The bottom end part 16b of the sash 6 comprises the elongated, structural bottom member 6c. This member 6c comprises an inner surface 41 facing towards the top end part 16a of the sash (not illustrated in
[0109] The vacuum insulated glass unit 3 comprises an overlapping part 9b where the evacuated gap 4 overlaps the elongated, structural bottom member 6c of the sash 6. This overlapping part 9b of the VIG unit 3 moreover overlaps at least a part of the elongated bottom frame member 7c of the fixation frame 7.
[0110] The elongated bottom member 6c of the sash 6 is a structural member of the sash.
[0111] The elongated bottom member 6c (as well as one or more of the other elongated members 6a, 6b and 6d, see
[0112] These members 6a-6d and/or 7a-7d may either be solid (as illustrated) or hollow and thus comprise insulating cavities that may be filled with air or a desired insulating gas species, or an insulating material such as a polymer based insulation foam, mineral wool and/or the like.
[0113] The elongated members 6a-6d and/or 7a-7d may in embodiments of the present disclosure (in particular if made hollow) comprise strengthening members (not illustrated) either attached to the elongated members or embedded in one or more of the walls of the elongated members, e.g. by means of a co-extrusion or co-pultrusion process, or by means of a moulding process. These strengthening members may be made from a metal such as steel or aluminium, a polymer material and/or a fibre or fibre reinforced material such as carbon and/or glass-fibre rods or plates.
[0114] The interior surface S2 of the VIG unit is attached to the bottom sash member 6c (and possibly also to the other elongated sash members 6a, 6b, 6d) by means of a bonding seal 11 such as a structural adhesive. The bonding seal 11 may comprise a structural adhesive such as a silicon adhesive, a silane-terminated polyurethane (SPUR) adhesive or a Modified-Silyl Polymer (SMP) adhesive. As can be seen, the exterior surface S1 opposite to the bonding seal 11 is kept uncovered by the frame.
[0115] Gaskets 31a, 31b are provided between the overlapped elongated, structural bottom member 6c of the sash 6 and the elongated bottom frame member 7c of the fixation frame. These gaskets 31a, 31b overlaps the bottom member 6c of the sash and the elongated bottom frame member 7c of the fixation frame 7 and are configured to ensure and provide air tightening between frame 7 and sash 6 and enhances the heat insulation properties of the window 1.
[0116] The gaskets 31a, 31b are only fixed to the sash 6. In other embodiments, one or both of the gaskets may be attached to the frame 7 instead. During use of the window, the first gasket 31a will abut and be deflected by the surface 34 of the fixation frame profile 7c. The other gasket 31b will abut a surface 46 of the fixation frame profile 7c that is opposite to that gasket.
[0117] As can be seen from
[0118] The overlapping part OP may in embodiments of the present disclosure be between 0.5 cm and 15 cm, such as between 1 cm and 10 cm. This distance is measured/determined from the bottom end edge surface 3c of the VIG unit in a direction perpendicular to the longitudinal extent of the edge surface 3c.
[0119] The distance DIS1 from the outer bottom edge 3c of the VIG unit 3 and the line of sight LS through the vacuum insulated glass unit may in embodiments of the present disclosure be between 25 mm and 200 mm, such as between 30 mm and 150 mm, such as between 40 mm and 100 mm. This distance DIS1 is determined parallel to an outer major surface S1, S2 of the vacuum insulated glass unit in a direction perpendicular to the longitudinal extent of the lower edge 3c. The line of sight LS is generally defined by an envisaged line (see dashed-dotted line) that is perpendicular to the interior surface S2 of the VIG unit and which provides the outermost border for a view through the VIG unit and frame opening 2a from the interior side of the VIG unit, in this case at the bottom part of the sash.
[0120] The gasket 35 illustrated in
[0121] The elongated bottom frame member 7c comprises a surface 43 facing the frame opening 2a defined by the fixation frame 7. An opposite, exterior surface 44 of the member 7c faces away from the frame opening 2a. The surface 43 facing the frame opening 2a is arranged to face and be opposite to the exterior surface 42 of the structural bottom member 8b of the sash 6 when the sash 6 is in a closed position.
[0122] The vacuum insulated glass unit 3 may in embodiments of the present disclosure comprise a sealed evacuation opening, and/or a getter 21 arrangement inside the evacuated gap 4, which is/are placed at the part of vacuum insulated glass unit overlapping the structural bottom member 8c of the sash 6.
[0123] In other embodiments of the present disclosure, the vacuum insulated glass unit 3 may comprise a sealed evacuation opening and/or a getter 21 inside the evacuated gap which is/are placed at the part OP of vacuum insulated glass unit 3 which extends beyond the outer edge 45 of said structural bottom member 8b of the sash 6 and overlaps at least a part of the elongated bottom frame member 7c. The evacuation opening is not illustrated in
[0124] The getter 21 may be a non-evaporate getter (NEG) which may comprise a metallic surface, which is responsible for sorption of gas molecules over time in the evacuated gap. The getter can be constituted from materials that readily form stable compounds with active gases. In one or more embodiments, the getter may be a metal-based getter. The metal-based getter may comprise one or more metals selected from group IV elements. In one or more examples, the one or more metals is titanium, aluminium, zirconium, chromium, vanadium, or alloys thereof. In embodiments the getter may be a strip or an elongated getter which extends along at least a part of the VIG edge.
[0125] The evacuation opening may be placed in one of the glass sheets 3a, 3b. This opening was used during evacuation of the gap 4 by means of an evacuation cup or in a vacuum chamber. After the evacuation, the evacuation opening has been sealed, either by heating a solder material such as a glass or metal solder material, by employing a cap or disc and/or by sealing an evacuation pipe such as a glass or metal pipe placed in the evacuation opening by means of heat, or alternatively or additionally by means of a mechanical compression of the pipe. By placing the getter and/or the evacuation opening in the part 9b and/or OP of the VIG unit, this/these are not visible from the inside of the building. Additionally the evacuation opening may be better protected at such location because it may be a fragile component of the VIG.
[0126] A masking as explained further below may in further embodiments help to hide the getter and/or evacuation opening so that this/these are not visible, or only partly visible from the outside.
[0127] An overlapping cover 20, in the form of a hiding cover plate, is fixed to the vacuum insulated glass unit surface S1, and is arranged to cover and hide the part of the vacuum insulated glass unit 9b which overlaps the elongated bottom frame member 7b. However, the area of the overlapping part 9b of the VIG unit that is opposite to the bottom sash member 6c is exposed and uncovered by the cover plate 20.
[0128] The cover plate 20 provides a cladding wall 20a extending over the bottom end surface 3c of the VIG unit and further towards the surface a part 44a of the exterior surface 44 of the bottom frame member 7c that faces away from the frame opening. This is the case when the sash 6 is in a closed position. In
[0129] In other embodiments of the present disclosure (not illustrated), the cladding part 20a may be provided by attaching a wall member to the cover 20 arranged to extend in over the surface S1.
[0130] The cladding feature 20a helps to enable a good water tightening and rain water draining from the surface S1 when the window is installed.
[0131] The overlapping cover 20 is fixed to the exterior surface S1 of the vacuum insulated glass unit, by means of an adhesive 23 such as a silicon adhesive, a silane-terminated polyurethane (SPUR) adhesive or a Modified-Silyl Polymer (SMP) adhesive. The adhesive 23 may be a strip of adhesive material extending in the longitudinal direction of the cover parallel to the bottom edge surface of the VIG unit to provide improved water tightness. A resilient gasket strip (not illustrated) such as a rubber or elastomer gasket may also or alternatively be added, e.g. in case that the adhesive 23 may comprise discretely arranged adhesive parts, or generally in order to further improve water tightness between the overlapping cover and the VIG unit.
[0132] A gasket arrangement 35 is placed in a space between the VIG unit surface S2 and a surface 89 of the overlapped bottom sash member 3c of the sash 6. This gasket helps to provide air tightness ad may also be deflected by the VIG unit in case the VIG unit thermally deflects in response to a temperature difference between the two glass sheets 3a, 3b of the VIG unit.
[0133] It is generally understood that the gaskets 35, 31a, 31b are resilient and may be made from rubber such as a natural or synthetic rubber, and/or from a resilient foam gasket material and/or suitable elastomers.
[0134] When the window is opened, the bottom end part 16b of the sash moves away from the fixation frame member 7c in the opening direction indicated by the arrow OD, and hence moves outwards away from the frame opening 2a and the interior part of the building in which the window is installed, see also
[0135] The bottom part of the sash comprises a resilient gasket part 85 such as a rubber gasket part, that is configured to extend out over a corner surface 86a of a further cladding device 86. Hence, during use, when the sash 6 is in a closed position, the gasket part 85 is stretched and abuts the corner surface 86a. The gasket part 85 is fixed (by clamping, adhesion and/or other fastening means) to the cladding wall 20a extending over the bottom end surface 3c of the VIG unit 3 and over the outer surface 44a. Perforations (not illustrated) may be provided in the gasket part 85 so that condensation water on the interior VIG unit surface S2 at the overlapping part OP can thus drop down onto the gasket part surface 85 and be guided by gravity to the perforations in the gasket part 85 and leave the bottom part of the window through an opening/space 87 between the gasket support device 86 and the cladding part 20a.
[0136] As can be seen the gasket part 85 may in embodiments of the present disclosure be part of a common gasket sheet 88 that comprises both the gasket part 85 and provides the gasket 35 between the interior VIG unit surface S2 and the bottom sash member 6c proximate the line of sight LS and the outer surface 41 of the sash member 6c. A part of the gasket sheet 88 may thus be attached to and/or abut a surface
[0137] The gasket support device 86 is a plate such as a metal, plastic or fibre reinforced, bended plate that is fixed to the sash profile 7c at/in the surface 32 and extending from here to the bended portion 86a and from here down over the outer surface 44a between the cladding wall 20a and the outer surface 44a. The gasket part 85 may also help to provide a protection against drifting snow and moist entering onto the bottom frame construction.
[0138]
[0139] The top end part of the window comprises the elongated top sash member 6d. This member 6d is in
[0140] In other embodiments of the present disclosure (not illustrated), the elongated side members and/or the top member 6d of the sash 6 may be attached to the VIG unit by means of a clamping arrangement that provides oppositely directed clamping forces towards the outer major surfaces S1, S2 of the VIG unit along the side edge surfaces and/or the top edge surface 3e of the VIG unit, in order to fixate the VIG unit in the sash 6 and possibly also in order to ensure a water tight connection between sash 6 and VIG unit 3. However, as the VIG unit's bottom edge surface (and preferably also the evacuated gap) may extends beyond the outermost edge 45 of the sash, the VIG unit may in preferred embodiments of the present disclosure be attached to the VIG unit by means of a structural adhesive 11 as for example illustrated in
[0141] The bonding seal 11 illustrated in
[0142] A gasket 81 is placed between the VIG unit 3 and the top sash member 6d, and here, the gasket 81 defines the line of sight LS through the VIG.
[0143] The frame arrangement 2 comprises a top cladding device 98 configured to extend from the fixation frame 7 and over the top end part 16a of the sash 6, at least when the sash is in a closed position. The top cladding device 98 is attached to the fixation frame 7, in the present example by attaching it to the elongated top frame member 7d. This is provided by connecting the cladding device 98 to the frame 7 through an elongated connection part 97. The cladding device is connected to the connection part 97 by means of mechanical fasteners (not illustrated) such as nails, pop rivets, screws and/or the like, and/or these may be connected by means of a chemical fastening means such as a glue. The connection part 97 is fixed to the elongated frame member 7d by means of fasteners such as screws, nails, pop rivets and/or a glue. The connection part 97 may provide structural strength to the connection part and/or help providing a distancing of the cladding wall part 98a of the cladding device 98 that extends in over and thus overlaps the exterior part of the VIG unit 3 and sash 6.
[0144] A resilient gasket 96 such a rubber gasket is connected to and held by the cladding device 98, and hence, when the sash is in a closed position as illustrated in
[0145] In the present example of
[0146] The resilient gasket 96 may e.g. help to provide air tightness and/or water tightness of the window 1. The gasket 96 may in embodiments of the resent disclosure be configured to be compressed by at least 2 mm such as at least 4 mm or at least 6 mm when the sash is closed (and no temperature differences ΔT between the VIG unit glass sheets 3a, 3b is present). This may help to assure tightness under more extreme conditions in case the VIG unit thermally deflects and allows the gasket to expand or be further compressed in response to the thermal deflection of the VIG unit near the edge of the VIG unit.
[0147] The cladding device 98 may in embodiments of the present disclosure comprise a member such as a plate (as illustrated) made from metal sheet/plate, it may be a polymer plate/sheet such as a plastic, e.g. a PVC or PUR plate, or it may be a fibre reinforced plate/sheet such as a cladding device comprising carbon fibres and/or glass fibres.
[0148] When rain water hits/reaches the exterior surface 98s of the cladding device, the water will run and be guided over the surface 98s by gravity and down on the exterior surface of the VIG unit S1.
[0149] When the window/sash 3 is opened, the top end part 16a of the sash 6 moves away from the cladding device 98 in the opening direction indicated by the arrow OD, and hence moves inwards into the building.
[0150] The top end part 16a of the sash 6 may as illustrated in
[0151] The handle arrangement profile 62 is attached to the elongated top sash member 6d. When the sash is in a closed position as illustrated in
[0152] Gaskets 63a, 63b are provided. A first gasket 63a is fixed to the fixation frame top member 7d and configured to be deflected by the and abut the surface 64 of the handle profile arrangement 62 during use when the sash is in a closed position. The other gasket 63b is fixed to the handle profile arrangement 62 and during use, it will deflect and hence abut the interior surface 73 of the top frame member 7d that faces the frame opening 2a.
[0153] It is understood that in some embodiments of the present disclosure (not illustrated), the handle profile arrangement 62 may be omitted or placed at another location, and the sash top member 6d may thus be placed closer to the frame member 7d, e.g. so that the gaskets 63a, 63b are placed between these instead.
[0154] The handle arrangement profile 62 may in embodiments of the present disclosure comprise two elongated profiles which are configured to move relative to each other in order to control a locking mechanism (not illustrated) that locks the sash 6 in the closed position so as to interlock with a part of the frame 7, such as a latch-notch configuration.
[0155] It is generally understood that in
[0156] An air space 65 is formed in the top frame arrangement 30d and is enclosed by the top cladding device 98, the fixation frame top member 7d and the sash top profile 6d. Also, in this example the gaskets 96, 63a, the (optional) handle profile arrangement 62, and in also the VIG unit end surface 3e and the elongated interconnection part 95 and gasket connection profile 94 encloses the air space 65 due to the frame construction, but is understood that some of these parts may be omitted in other embodiments.
[0157] The VIG unit top edge surface 3e is in
[0158] A minimum distance between an outer major surface(s) S1, S2 of the VIG unit and the surface of the member 6d and/or 6c (see
[0159]
[0160] The masking 76 may be a sheet, plate or coating, such as a ceramic coating, which is bonded to a major surface S1, S2 of the VIG unit. The masking may also be placed at the lamination glass 70 surface that for example that faces the lamination interlayer 71. The masking 76 reduces or prevents a look through the VIG unit at the location of the masking 76, but may give the impression of a larger and “uninterrupted” glass outer surface S1, and hence provide desired aesthetic appearance of the building aperture cover 1.
[0161]
[0162] As can be seen, the cladding wall 20 may be omitted in embodiments of the present disclosure, so that surface S1 at the bottom part of the window, e.g. between the elongated water cover members 99a, 99b (see
[0163] Also, in embodiments, the further cladding device 86 attached to the fixation frame may be provided (not illustrated in
[0164] As described in more details further below. The bottom edge 50c of the VIG unit may describe an edge deflection curve due to thermal deflection of the VIG unit.
[0165] Hence, in embodiments of the present disclosure, a space 22 may be provided as between the overlapped elongated bottom frame member 7c and vacuum insulated glass unit 3. Hence bottom edge 50c of the vacuum insulated glass unit 3 is allowed to provide a deflection curve/arc DC between the corners where the bottom edge 50c terminates in response to a temperature difference (ΔT=T1−T2) between the two glass sheets 3a, 3b of the vacuum insulated glass unit. Hereby, the vacuum insulated glass unit opposite to the space 22 can thereby be allowed to move into and/or away from the space 22. This may preferably be provided so that neither the centre part of the edge, nor the corner parts of the edge will touch the bottom frame part, at least as long that the temperature difference ΔT is less than 65° C.
[0166]
[0167] In
[0168] The VIG unit 1 deflects relative to the VIG unit plane P1 (determined where ΔT is substantially zero) and relative to the frame opening (not illustrated in
[0169] The VIG unit 3 is rectangular and comprises longer, parallel edges 50a, 50b, and shorter end edges 50c, 50d.
[0170]
[0171] The outer, major surface S1 of the VIG unit 3 at and near the edge 50b, e.g. at the surface S1 opposite to the edge seal 3 thus obtains a convex shape when T1 is higher than T2 whereas the outer surface S2 of the other (lower) glass sheet 3b provides a concave shape.
[0172] As can be seen, the corners 51 of the VIG unit where the edge 8b terminates moves in a direction D2 relative to the plane P1, whereas the centre portion 52 of the edge 50b, moves in the opposite direction D1 than the direction D2, relative to the plane P1. This is the case when the VIG unit is not fixed in a frame and is allowed to freely bend in space in the z-direction.
[0173] When/if the glass sheet 3b gets hotter than glass sheet 3a, caused by a temperature change of T1 and/or T2, the corners 51 of the VIG unit moves in the other direction D1 relative to the plane P1 and/or P2, and the centre portion 52 of the edge 50b, move in the direction D2, relative to the plane P1.
[0174] In one or more other embodiments of the present disclosure, the largest total edge deflection DIS4 of any of the edges 50a-50d of the vacuum insulated glass unit 3 at a temperature difference ΔT=T1−T2 between the two glass sheets 3a, 3b of 65° C. as compared to the VIG unit at a temperature difference ΔT=T1−T2 of 0° C. is at least 2 mm, such as at least 3 mm or at least 4 mm, such as in the range of 2 mm to 30 mm, preferably in the range of 3 mm to 20 mm. This is in an un-constricted state where the VIG unit is allowed to freely bend. These numbers with regarding to DIS4 may also apply for a laminated VIG unit in embodiments of the present disclosure. The numbers with regard to DIS4 may apply for a VIG unit having a surface area of the surfaces of above 0.9 m.sup.2, such as at least 1.1 m.sup.2, such as above 1.5 m.sup.2. Here, it may be preferred that at least the longer edges 50a, 50b may be above 1 m in length.
[0175] In some embodiments, the total edge deflection DIS4 will be the sum of the largest distances of positions of the VIG unit edge in question from the plane P1 in each their direction D1, D2 from that plane. In
[0176] In one or more embodiments of the present disclosure, the largest total edge deflection DIS4 of any of the edges 50a-50d of the vacuum insulated glass unit 3 at a temperature difference ΔT=T1−T2 between the two glass sheets 3a, 3b of 65° C. as compared to the vacuum insulated glass unit at a temperature difference ΔT of 0° C. is at least 0.3% of the length of the deflecting edge, such as in the range of 0.3% to 3.5% of the length of the deflecting edge, such as in the range of 0.4% to 2% of the length of the deflecting edge, such as in the range of 0.6% to 1.5% of the length of the deflecting edge. In one or more further or alternative embodiments of the present disclosure, the largest total edge deflection DIS4 of any of the edges 50a-50d of the vacuum insulated glass unit at a temperature difference between the two glass sheets of 40° C. as compared to the vacuum insulated glass unit at a temperature difference of 0° C. may be at least 0.15% of the length of the deflecting edge, such as in the range of 0.15% to 3% of the length of the deflecting edge, such as in the range of 0.25% to 1.8% of the length of the deflecting edge, such as in the range of 0.35% to 1.2% of the length of the deflecting edge.
[0177]
[0178] As an example over 24 hours, the outside temperature T2 may start to be 10° C. at 8 PM, and at 3 AM it may be 35° C., and it then gradually decreases again to 10° C. overnight. The inside temperature T1 is set to e.g. be 20° C. the whole 24 hours. This causes the temperature difference ΔT to switch operational sign: The temperature T1 is 20° C. at the inside, and T2 (outside) is 10° C. at 8 PM. Thus, the VIG unit edge 50b corners 51 deflect in the direction D2 as illustrated in
[0179] Accordingly, the thermal deflection of the VIG unit 3 may vary significantly over 24 hours and even more over a longer period such as a calendar year and may depend on different weather conditions. This causes varying stress condition on the VIG unit over time, such as at the edges 50a-50d near the location where the VIG unit glass sheets are connected to seal the evacuated gap by e.g. an edge sealing which seals the evacuated gap. The stress conditions are complex. Examples of these stresses may be shear stresses at the VIG edge, differential stresses where tensile stress occurs at the deflecting glasses and/or stress concentrations at the corners.
[0180] The frame may in embodiments of the present disclosure comprise a restriction arrangement for restricting the thermal deflection of the edge(s) 8a-8d, such as for example the longest edges 50a, 50b of the VIG unit or all edges of the VIG unit. This restriction arrangement may comprise a gasket solution, one or more stop parts or walls of the frame preventing an edge deflection above a certain point and/or the like, or a clamping solution as described in relation to
[0181] In one or more embodiments the largest edge deflection DIS4 (see
[0182] The sash 6 may be configured to partly restrict a thermal deflection of the vacuum insulated glass unit 3 at the edges 50a-50d in response to a temperature difference ΔT between the glass sheets 3a, 3b of the vacuum insulated glass unit, when compared to a free, unrestricted thermal deflection of the vacuum insulated glass unit at substantially the same temperature difference ΔT. For example, in one or more aspects of the present disclosure, the largest total edge deflection of the edges 50a-50d of the VIG unit 3 may be configured to be at least 10% smaller, such as at least 20% smaller, such as at least 30% smaller than the largest total edge deflection of the unrestricted vacuum insulated glass (VIG) unit at a temperature difference (ΔT=T1−T2) of at least 40° C., such as about 65° C.
[0183]
[0193] For the computer simulation model, a temperature difference/gradient profile was established in accordance with temperatures measured across the hotter/heated side. This profile was based on temperature measurements provided during the test described below. This profile was used in the simulation model for the hotter side. The lamination interlayer was a PVB material.
[0194] Under these conditions, the simulation results defined that the distance DIS4 from the centre part 52 of the longer edge 50b would be 7.82 mm from the plane P1 (DIS4).
[0195] Moreover, under these conditions, the simulation results defined that the distance DIS4 from the centre part 52 of the shorter edge 50c would be 5.15 mm from the plane P1.
[0196]
[0197] An infrared heat radiation arrangement 63 was arranged above the upper glass sheet, i.e. the lamination glass sheet, and covered the upper glass sheet to a bit beyond the side surfaces 7 of the VIG unit 3. Then the heating arrangement 63 started to heat the upper glass sheet 70 of the VIG unit 3, so that the upper glass sheet reached a maximum temperature of approx. 100° C., and the lower glass was measured to have a temperature of approximately 35° C. It was expected and validated that the temperature of the heated glass facing the radiation heater varied over the surface due to cold bridges caused by among others the edge seal of the VIG unit. Hence, no completely uniform heating was obtained (as opposed to the simulation results), but the maximum temperature measured at the heated glass sheet was about 100° C., and for the majority of the heated surface, the temperature was determined to be above at least 85° C. and at many locations above 90° C.
[0198] The present inventors could after the heating by the infrared heating arrangement visually see and confirm a formation of an edge deflection curve DC between the VIG unit corners 51. This provided a maximum edge deflection DIS4 of the VIG unit due to the forced temperature difference ΔT=T1−T2, when compared to the temperature difference ΔT=T1−T2 of substantially 0° C. The distance DIS4 was determined by a first reference point defined by a support surface 61a (that was used as a reference for the plane P1), and the lower surface of the VIG unit 3, in a direction substantially perpendicular to the plane P1.
[0199] The maximum edge deflection DIS4 of the long edge 50b (
[0200]
[0201] Accordingly the maximum tested edge deflection DIS4 vs the simulated edge deflection resulted in the values of table 1 below.
TABLE-US-00001 TABLE 1 Simulated edge Edge deflection test deflection (FIGS. 15-16) DIS4 DIS4 Longer edge 50b 7.82 mm 7.43 mm Shorter edge 50c 5.15 mm 5.33 mm
[0202] The inventors concluded that the test illustrated in
[0203] Additionally, the test approved that the edges of larger size laminated VIG units having rigid edge seals 11 provided by fused edge seal material such as solder glass or a metal solder, when subjected to a larger temperature difference, will tend to provide/describe an edge deflection curve/arc DC (see e.g.
[0204] The above disclosure is generally described as relating to a building aperture cover in the form of architectural aperture coverings, more particular in the form of window solutions. It is generally understood that these window solutions may e.g. be for vertical windows where the VIG unit is arranged with a plane P1 arranged with an angle of substantially 90° compared to horizontal. In further aspects of the present disclosure, the window is a roof window where the VIG unit 3 is arranged with an angle different from vertical, for example where the plane P1 is arranged with an angle between 5° and 90°, such as between 10° and 75° or 5° and 85°, compared to horizontal, or substantially completely horizontally. It is however understood that the solutions disclosed above may also be used in architectural aperture coverings in the form of doors comprising windows.
[0205] While the present disclosure has been described in detail in connection with only a limited number of embodiments or aspects, it should be readily understood that the present disclosure is not limited to such disclosed embodiments or aspects. Rather, the present disclosure can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate in scope with the present disclosure. Additionally, while various embodiments or aspects of the present disclosure have been described, it is to be understood that aspects of the present disclosure may include only some of the described embodiments or aspects or combinations of the various embodiments or aspects. Accordingly, the present disclosure is not to be seen as limited by the foregoing description.