Controllable vibration damper
11285775 · 2022-03-29
Assignee
Inventors
- Björn BERGFELD (Balingen-Endingen, DE)
- Frank Zelano (St. Georgen, DE)
- Holger Brandenburg (Villingen-Schwenningen, DE)
Cpc classification
F16F9/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2222/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G2800/162
PERFORMING OPERATIONS; TRANSPORTING
B60G17/08
PERFORMING OPERATIONS; TRANSPORTING
F16F9/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2228/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16F9/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G17/08
PERFORMING OPERATIONS; TRANSPORTING
F16F9/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A controllable shock absorber, in particular for motor vehicles, comprising a valve device comprising a bridge circuit with four non-return valves which are connected crosswise in the forward direction, the connection of a first bridge branch with two non-return valves that are arranged opposite each other form a pressure chamber and the connection of the second bridge branch with two non-return valves arranged opposite each other form a low pressure chamber, a hydraulic main slide arranged between the low pressure chamber and the pressure chamber, a pilot chamber which is connected to the pressurised fluid line which is part of the upper working space (traction area) by means of a fifth non-return valve, and a pilot valve which connects the low pressure chamber to the pilot chamber, the pilot chamber being connected to the high-pressure chamber by means of a diaphragm.
Claims
1. A controllable vibration damper, comprising: a piston movable back and forth in an operating cylinder, wherein the piston divides the operating cylinder into an upper operating rebound volume and a lower operating compression volume, wherein both operating volumes are connected across a pressurizing medium line with a valve device, wherein the valve device comprises: a bridge circuit comprising two high pressure chamber check valves that are oppositely connected and two low pressure check valves that are oppositely connected, wherein a connection of a first bridge section with the two high pressure check valves frames a high pressure chamber, and a connection of a second bridge section with the two low pressure check valves frames a low pressure chamber, a hydraulic main slide-gate disposed between the low pressure chamber and high pressure chamber, a pilot chamber connected across a fifth check valve with the pressurizing medium line that is associated with the upper operating rebound volume, a controlled pilot valve across which the pilot chamber is in connection with the low pressure chamber, wherein the pilot chamber is in connection with the high pressure chamber across an aperture.
2. The controllable vibration damper as in claim 1, further comprising a further aperture disposed between the fifth check valve and the pilot chamber.
3. The controllable vibration damper as in claim 1, further comprising a further aperture disposed between the pressurizing medium line associated with the upper operating rebound volume and the fifth check valve.
4. The controllable vibration damper as in claim 3, wherein the aperture and further aperture are different sizes.
5. The controllable vibration damper as in claim 1, wherein the two high pressure chamber check valves and the two low pressure chamber check valves four check of the bridge circuit comprise settable spring elements.
6. The controllable vibration damper as in claim 1, wherein the main slide-gate and the pilot valve are each connected across a hydraulic control line with the pilot chamber.
7. The controllable vibration damper as in claim 1, wherein the pressurizing medium line connected with the lower operating compression volume is connected with a base valve.
8. The controllable vibration damper as in claim 1, further comprising a blow-off valve connected between the two pressurizing medium lines.
9. The controllable vibration damper as in claim 1, wherein the pilot valve is a 3/3 proportional valve, wherein a third aperture or a further check valve is connected between an output of the pilot valve and the low pressure chamber.
10. The controllable vibration damper as in claim 1, wherein the pilot valve comprises an electromagnet through which the flow of a pressurizing medium is enabled.
11. The controllable vibration damper as in claim 10, wherein the electromagnet comprises a tappet with a first end and second and that is movable along a longitudinal axis, wherein the first end actuates a closure element and projects into the low pressure chamber and the second end projects into a magnet chamber.
12. The controllable vibration damper as in claim 11, wherein the tappet comprises a channel through which a pressurizing medium is enabled to flow and which fluidically connects the low pressure chamber and the magnet chamber.
13. The controllable vibration damper as in claim 12, wherein the tappet is implemented in the form of a cylinder and has a first diameter, wherein the closure element has a second diameter differing from the first diameter, wherein the channel of the tappet is connected at the first end of the tappet with fourth aperture and at the second end of the tappet is connected with fifth aperture, wherein sizes of the forth and fifth apertures are adapted to the first diameter and to the second diameter.
14. A controllable vibration damper, comprising: a piston movable back and forth in an operating cylinder, which piston divides the operating cylinder into an upper operating rebound volume and a lower operating compression volume, wherein both operating volumes are each connected across a pressurizing medium line with a valve device, wherein the valve device comprises: a bridge circuit comprising two high pressure chamber with four check valves that are oppositely connected and two low pressure chamber check valves that are oppositely connected, wherein a connection of a first bridge section with the two high pressure chamber check valves frames a high pressure chamber, and a connection of the second bridge section frames with the two low pressure chamber check valves frames a low pressure chamber, a hydraulic main slide-gate disposed between the low pressure chamber and high pressure chamber, a pilot chamber, and a controlled pilot valve across which the pilot chamber is in connection with the low pressure chamber, wherein the pilot chamber is in connection with the high pressure chamber across an aperture.
15. The controllable vibration damper as in claim 14, wherein the pilot valve comprises an electromagnet through which the flow of a pressurizing medium is enabled.
16. The controllable vibration damper as in claim 15, wherein the electromagnet comprises a tappet with a first end and a second end and that is movable along a longitudinal axis, wherein the first end actuates a closure element and projects into the pilot chamber and the second end projects into a magnet chamber.
17. The controllable vibration damper as in claim 16, wherein the tappet comprises a channel through which the pressurizing medium is enabled to flow and fluidically connects the pilot chamber and the magnet chamber.
18. The controllable vibration damper as in claim 17, wherein the tappet is a cylinder and has a first diameter, wherein the closure element has a second diameter differing from the first diameter, and wherein the channel of the tappet opens out at the first end into the pilot chamber and at the second end of the tappet is connected with second aperture, wherein a size of a first aperture, across which the pilot chamber is in connection with the high pressure chamber, and a size of the second aperture are adapted to the first diameter and to the second diameter.
19. The controllable vibration damper as in claim 14, wherein the valve device is integrated into the piston and/or a piston rod of the piston.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) The controllable vibration damper according to the application will be described further detail in the following in connection with several embodiment examples with reference to Figures. Therein depict:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17) Unless otherwise specified, in the following Figures identical reference symbols denote identical parts with identical significance.
DETAILED DESCRIPTION
(18)
(19) The upper operating volume 40 (rebound volume) and the lower operating volume 50 (compression volume) are each provided with a pressurizing medium line 52, 54. Connected to these two pressurizing medium lines 52, 54 is a valve device 100 which in the following will be discussed in detail. For reasons of simpler representation feasibility, the valve device 100 is depicted as a valve device disposed outside of the operating cylinder 20. However, this is only done for reasons of representation. The overall valve device 100 is rather seated within the pot-shaped piston 30 of the vibration damper. The piston 30 comprises for this purpose bores 36, shown only schematically in
(20) The valve device 100 connected to the two pressurizing medium lines 52, 54 comprises a bridge circuit with four check valves 110, 112, 114, 116. These check valves 110, 112, 114, 116 are connected crosswise in the forward direction, wherein the connection of a first bridge section frames a high pressure chamber 120 with the two oppositely connected check valves 110, 114 and the connection of a second bridge section with the two further opposite check valves 112, 116 leads to a low pressure chamber 122. As is clearly shown in
(21) As the representation in
(22) The valve device 100 comprises additionally a main slide-gate 140, a controllable pilot valve 160, preferably a power-controlled electromagnetic (solenoid) pilot valve 160 with a magnet 134, implemented in particular as electromagnet, as well as a pilot pressure chamber or pilot chamber 130. The pilot chamber 130 is connected to the upper pressurizing medium line 52 across a fifth check valve 132. Like the third check valve 114, this fifth check valve 132 is located in the forward direction toward the upper operating volume 40 (rebound volume). The pilot chamber 130 is in hydraulic connection with the high pressure chamber 120 across a fifth aperture 170. A sixth aperture 172 is connected between the fifth check valve 132 and the pilot chamber 130.
(23) The already cited pilot valve 160 is connected between the low pressure chamber 122 and the pilot chamber 130 across a line 150. In the present case, the pilot valve 160 is laid out as a power-controlled electromagnetic (solenoid) 2/2 valve which operates proportionately. This means that, depending on the energization of electromagnet 134 of the pilot valve 160, a greater or lesser through-flow can obtain between the low pressure chamber 122 and the pilot chamber 130 through the line 150. The pilot valve 160 operates against a spring device 161 and against a pressure exerted from the pilot chamber 130. This is indicated in
(24) The main slide-gate 140, also already cited, is also a 2/2 valve, however a valve operating exclusively hydraulically. This main slide-gate 140 connects the low pressure chamber 122 with the high pressure chamber 120. The main slide-gate 140 operates, for one, against a spring device 142 and, against a pressure of the pilot chamber 130 arriving across the control line 144. The main slide-gate 140 is otherwise affected on its opposite side by a control line 146 coming from the high pressure chamber 120.
(25) For the sake of completeness, it should also be mentioned that the controllable vibration damper depicted in
(26) Lastly, between the two pressurizing medium lines 52, 54 a so-called blow-off valve 200, also known per se, is connected. This blow-off valve 200 serves for the purpose of setting a maximally attainable damping force on the vibration damper. As shown, for this purpose the blow-off valve 200 is, for example, comprised of two antiparallel-connected check valves 201, 202, upstream of each of which an aperture 203, 204 is connected.
(27) The mode of action of the controllable vibration damper of
(28) It is firstly assumed that the piston 30 moves upwardly and the operating volume 40 (rebound volume) becomes thereby smaller. This operating mode is denoted in the following as rebound mode. The pressure in the operating volume 40 (rebound volume) hereby increases with continuing movement of piston 30. The pressure in the pressurizing medium line 52 increases. The second check valve 112 is in reverse direction such that this pressure cannot reach the low pressure chamber 122. However, the third check valve 114 is connected in the forward direction such that, in overcoming the spring force of the settable spring element 124 of the check valve 114, it opens and the pressure of the pressurizing medium line 52 is available in the high pressure chamber 120. The fifth check valve 132, additionally, is in forward direction toward the pilot chamber 130. Due to the connection between the high pressure chamber 120 and the pilot chamber 130, a certain pressure develops in the pilot chamber 130 across apertures 170, 172, wherein the pressure arriving across the pilot valve 160 from the low pressure chamber 122 is available as counterpressure. Via suitable energization of the electromagnet 134, the pilot valve 160 can be controlled such that the pressure building up lastly in the pilot chamber 130 sets up as a function of the energization of the pilot valve 160. This pressure acting in the pilot chamber 130 is supplied across the control line 144 to the main slide-gate 140 such that the pressure in the pilot chamber 130 also co-affects the position of the main slide-gate 140. Through the appropriate energization of the pilot valve 160 the damper characteristic of the vibration damper under tensile loading of piston 30 can be set.
(29) If the opposite movement of piston 30 is considered, thus in the direction downwardly (compression mode), the pressure in the lower pressurizing medium line 54 increases. In this case the fourth check valve 116 is in its reverse position and the first check valve 110 to the high pressure chamber 120 in forward direction. In this case the high pressure chamber 120 is in connection with the pilot chamber 130 across the aperture 170 and a mechanism of action similar as above in the compressive loading sets up.
(30) In
(31) The same applies for the depiction in
(32) Comparison of the two curves in
(33)
(34) The vibration damper of
(35)
(36) Furthermore,
(37) In
(38) Furthermore, a further control line 186 extends between the electromagnet 134 and the low pressure chamber 122. In the control line 186 an aperture 472 is disposed.
(39) In
(40) Tappet 566 has a diameter d1 and the spherical closure element 574 a diameter d2. For example, the diameter d1 can be 3 or 4 mm and the diameter d2 can be 2.3 mm. Diameter d1 is in every case greater than diameter d2. Furthermore, the diameter of aperture 470 is less than the diameter of aperture 472.
(41) Independently of whether the vibration damper 10 is in compression or in rebound mode, a main volume flow Q becomes established from the high pressure chamber 120 through the low pressure chamber 122, if the main slide-gate 140 is opened. In compression mode the pressurizing medium flows from the low pressure chamber 122 to the rebound volume 40 and in rebound mode to the compression volume 50 (cf.
(42) As already explained, the diameter of aperture 470 is less than the diameter of aperture 472. In the compression mode depicted in
(43) In rebound mode depicted in
(44) In compression mode closing forces are exerted onto the tappet 560 since, due to the fact that aperture 472 has the greater diameter in comparison to aperture 470, the dynamic pressure in the magnet chamber 576 increases. The opening force acting onto the annular face of the tappet 470 directed toward the closure element 574 is more than compensated, and the tappet 470 opens through the minimal hydraulic clamping under greater control over the main volume flow Q. The magnet force to be applied by the coils 562 can therefore be lower, which improves the energy efficiency of the controlled vibration damper 10.
(45) In rebound mode the flow through channel 572 is in the reverse direction. Here also closing forces onto tappet 560 are produced since pressure p1 of the high pressure chamber 120 would also be present in the magnet chamber 576 and, consequently, would be equal to pressure p3 if the pressurizing medium would not have to flow through the aperture 470. Without aperture 470 the closing force would be very high and there would be the risk that the pilot valve 560 would not open at all. Through the suitable selection of the size of the aperture 470, pressure p3 can be set such that the closing force has the desired value.
(46) With increasing main volume flow Q, the low pressure as well as also the pressure p3 in the magnet chamber 576 increase whereby the pilot valve 560 automatically stabilizes.
(47)
(48) In addition, a further control line 188 extends between the electromagnet 134 and the pilot chamber 130.
(49) In
(50) Independently of whether or not the vibration damper 10 is in compression mode or in rebound mode, a main volume flow Q from the high pressure chamber 120 through the low pressure chamber 122 is produced if the main slide-gate 140 is opened. The pressurizing medium flows in compression mode from the low pressure chamber 122 further to the rebound volume 40 and in rebound mode to the compression volume 50.
(51) In
(52) In the not depicted rebound mode the pressurizing medium flows from the rebound volume 40 through the control line 184 and aperture 172 where the pressure is decreased. The check valve 132 stops the further flow of the pressurizing medium through line 184. In this embodiment example through the suitable selection of the size of the aperture 170 and the further aperture 172 the pressure p3 can also be set such that the closing forces acting onto the tappet 566 have the desired value.
(53) In
(54) In
(55) In
(56)
(57)
(58) If the hydraulic resistance of aperture 170 and of pilot valve 560 is less than the resistance of aperture 470 and aperture 472, the following results:
p1>p2>p3>pT.
(59) If the hydraulic resistance of aperture 170 and of the pilot valve 560 is greater than the resistance of aperture 470 and of aperture 472, the following results:
p1>p3>p2>pT.
(60) Since aperture 470 in rebound mode of the vibration damper 10 is in direct fluidic communication with high pressure chamber p1 120, the action of the aperture 172 can hereby additionally be augmented.
LIST OF REFERENCE SYMBOLS
(61) 10 Controllable vibration damper
(62) 20 Operating cylinder
(63) 30 Piston
(64) 32 Piston rod
(65) 34 Arrow of movement
(66) 35 Installation volume
(67) 36 Bores
(68) 38 Sealing
(69) 40 Operating volume (rebound volume)
(70) 50 Operating volume (compression volume)
(71) 52 Pressurizing medium line
(72) 54 Pressurizing medium line
(73) 100 Valve device
(74) 110 First check valve
(75) 111 First aperture
(76) 112 Second check valve
(77) 113 Second aperture
(78) 114 Third check valve
(79) 115 Third aperture
(80) 116 Fourth check valve
(81) 117 Fourth aperture
(82) 120 High pressure chamber
(83) 122 Low pressure chamber
(84) 124 Settable spring element
(85) 130 Pilot chamber
(86) 132 Fifth check valve
(87) 134 Electromagnet
(88) 140 Main slide-gate
(89) 142 Spring device
(90) 144 Control line
(91) 146 Control line
(92) 150 Line
(93) 160 Pilot valve
(94) 161 Spring device
(95) 170 Fifth aperture
(96) 172 Sixth aperture
(97) 182 Control line
(98) 184 Control line
(99) 186 Further control line
(100) 188 Further control line
(101) 190 Base valve
(102) 191 Aperture]
(103) 192 Check valve
(104) 193 Check valve
(105) 194 Aperture
(106) 199 Tank
(107) 200 Blow-off valve
(108) 201 Check valve
(109) 202 Check valve
(110) 203 Aperture
(111) 204 Aperture
(112) 460 Pilot valve
(113) 462 Aperture
(114) 464 Check valve
(115) 466 Aperture
(116) 468 Aperture
(117) 470 Aperture
(118) 472 Aperture
(119) 560 Pilot valve
(120) 562 Coil
(121) 564 Armature
(122) 566 Tappet
(123) 568 First bearing
(124) 570 Second bearing
(125) 572 Channel
(126) 574 Closure element
(127) 576 Magnet chamber
(128) 578 Throughlet opening
(129) 580 Coil volume
(130) 582 Sealing disk
(131) d1 Diameter
(132) d2 Diameter
(133) L Longitudinal axis
(134) p1 Pressure
(135) p2 Pressure
(136) p3 Pressure
(137) pT Pressure