Heat exchanger tank with reinforcement element
11280562 ยท 2022-03-22
Assignee
Inventors
Cpc classification
F28F9/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2275/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2275/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2225/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2009/0292
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchanger tank that includes external ribs that provide reinforcement to structure of the heat exchanger tank is disclosed. In addition, at least one reinforcement element may engage with an external tank portion and may be tensioned by press fitting the at least one reinforcement element on the external tank portion such that limbs of the at least one reinforcement element are separated by the external tank portion between the external ribs. The at least one reinforcement element may further be maintained in the tensioned configuration by using at least one retention means.
Claims
1. A heat exchanger tank comprising: external ribs adapted to provide reinforcement to a structure of the heat exchanger tank, wherein the external ribs are provided on an outer surface of the structure of the heat exchanger tank from one side of the heat exchanger tank to an opposite side of the heat exchanger tank, wherein at least one reinforcement element is configured to be engaged with an external tank portion and tensioned by press fitting the at least one reinforcement element on the external tank portion such that limbs of the at least one reinforcement element are separated by the external tank portion between the external ribs, wherein an internal profile of the at least one reinforcement element is complementary to an external profile of the external tank portion such that the at least one reinforcement element is provided on the outer surface of the structure of the heat exchanger tank from the one side of the heat exchanger tank to the opposite side of the heat exchanger tank, and wherein the at least one reinforcement element is maintained in a tensioned configuration by using at least one retention means.
2. The heat exchanger tank as claimed in claim 1, wherein the at least one retention means comprises at least one first latching element configured on the limbs of the at least one reinforcement element that are adapted to engage with at least one corresponding second latching element configured on the external tank portion.
3. The heat exchanger tank as claimed in claim 2, wherein the at least one first latching element and the at least one corresponding second latching element are adapted to configure releasable engagement there-between.
4. The heat exchanger tank as claimed in claim 3, wherein the at least one first latching element is apertures formed on the limbs of the at least one reinforcement element that are adapted to configure snap fit engagement with the at least one corresponding second latching element in form of tongue elements formed on the external tank portion.
5. The heat exchanger tank as claimed in claim 3, wherein the at least one first latching element is tongue elements formed on the limbs of the at least one reinforcement element that are adapted to configure snap fit engagement with the at least one corresponding second latching element in form of apertures formed on the external tank portion.
6. The heat exchanger tank as claimed in claim 2, wherein the at least one first latching element is configured near an end portion of each limb of the at least one reinforcement element.
7. The heat exchanger tank as claimed in claim 2, wherein at least two external ribs of the external ribs configured on the heat exchanger tank define a channel extending along outer periphery of the external tank portion, wherein the channel is configured to guide the at least one reinforcement element on the external tank portion at least until the at least one first latching element configured on the at least one reinforcement element engages with the at least one corresponding second latching element provided on either one of the external tank portion or the at least two external ribs defining the channel.
8. The heat exchanger tank as claimed in claim 1, wherein in a disengaged configuration of the at least one reinforcement element with respect to the heat exchanger tank and free-state thereof, spacing between the limbs of the at least one reinforcement element is smaller than a width of the heat exchanger tank.
9. The heat exchanger tank as claimed in claim 1, wherein the at least one reinforcement element is of a material exhibiting spring properties and is selected from a group consisting of metals, plastics and composites.
10. The heat exchanger tank as claimed in claim 1, wherein the wherein at least one reinforcement element is a plurality of reinforcement elements, wherein each reinforcement element is arranged between pairs of the external ribs.
11. A heat exchanger comprising: a pair of spaced apart headers connected by a plurality of heat exchange elements; and a pair of tanks, wherein each tank is crimped to a corresponding header of the pair of spaced apart headers and is adapted to receive heat exchanging fluid, wherein at least one tank of the pair of tanks comprises: external ribs adapted to provide reinforcement to a structure of the at least one tank, wherein the external ribs are provided on an outer surface of the structure of the at least one tank from one side of the at least one tank to an opposite side of the at least one tank, wherein at least one reinforcement element is configured to be engaged with an external tank portion and tensioned by press fitting the at least one reinforcement element on the external tank portion such that limbs of the at least one reinforcement element are separated by the external tank portion between the external ribs, wherein an internal profile of the at least one reinforcement element is complementary to an external profile of the external tank portion such that the at least one reinforcement element is provided on the outer surface of the structure of the heat exchanger tank from the one side of the heat exchanger tank to the opposite side of the heat exchanger tank, wherein the at least one reinforcement element is maintained in a tensioned configuration by using at least one retention means.
12. The heat exchanger as claimed in claim 11, wherein each header of the pair of spaced apart headers is configured to receive a corresponding tank of the pair of tanks within a peripheral groove thereof, wherein an end portion of each limb of the at least one reinforcement element is adapted to cover at least a part of the peripheral groove of each header of the pair of spaced apart headers.
13. The heat exchanger as claimed in claim 11, wherein an end portion of each limb of the at least one reinforcement element is adapted to cover at least a part of the corresponding header, at least a part of a corresponding crimped profile of the corresponding header formed by crimping between the corresponding header and a corresponding tank.
14. The heat exchanger as claimed in claim 11, wherein the at least one retention means further comprises attaching elements configured at an end portion of each limb of the at least one reinforcement element that are adapted to be crimped over at least a part of the corresponding header, at least a part of a corresponding crimped profile of the corresponding header formed by crimping between the corresponding header and a corresponding tank.
15. The heat exchanger as claimed in claim 11, wherein the at least one retention means further comprises at least one latching element in form of end portions of the limbs that are adapted to engage with at least one corresponding latching element in form of at least a portion of crimped profile configured on the corresponding header.
16. The heat exchanger tank as claimed in claim 11, wherein the wherein at least one reinforcement element is a plurality of reinforcement elements, wherein each reinforcement element is arranged between pairs of the external ribs.
Description
(1) Other characteristics, details and advantages of the invention can be inferred from the description of the invention hereunder. A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying figures, wherein:
BRIEF DESCRIPTION OF DRAWINGS
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(15) It must be noted that the figures disclose the invention in a detailed enough way to be implemented, said figures helping to better define the invention if needs be. The invention should however not be limited to the embodiment disclosed in the description.
DETAILED DESCRIPTION
(16) A heat exchanger tank configured with reinforcement elements for strengthening and reinforcing the tank structure is disclosed in accordance with an embodiment of the present disclosure. Although, as per the disclosures made in the present specification, the heat exchanger tank is used in vehicle heat exchangers such as radiators, condensers, evaporators and charger air coolers. However, the tank of the present invention is also applicable for use in other systems and is not limited for use in vehicle heat exchangers only. Particularly, such tanks are also applicable in any other systems or applications in which the tank is required to hold liquid and withstand cyclic pressures.
(17) Referring to
(18) Again referring to
(19) In accordance with an embodiment, the tank 20a includes a plurality of external ribs 22a configured on an outside surface of the tank 20a to provide reinforcement to structure of the tank 20a. In accordance with an embodiment, at least one reinforcement element 30a is engaged with an external tank portion and tensioned by press fitting the at least one reinforcement element 30a on the external tank portion such that limbs 31a of the reinforcement element 30a are separated by the external tank portion between the external ribs 22a. The reinforcement elements 30a are maintained in the tensioned configuration by using at least one retention means.
(20) In accordance with a preferred embodiment, at least two external ribs 22a configured on the tank 20a define at least one channel 24a extending along an outer periphery of the external tank portion. Particularly, the adjacent external ribs 22a along with the external tank portion between the adjacent external ribs 22a configure the corresponding channel 24a. Referring to the
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(22) As the at least one reinforcement element 30a is tensioned by press fitting the at least one reinforcement element 30a on the tank portion between the ribs 22a defining the corresponding channel 24a, the limbs 31a of the reinforcement element 30a are pulled away from each other and separated by the tank portion. Further, in the tensioned configuration of the reinforcement element 30a, the limbs 31a thereof receive the tank portion that is wider than space between the limbs 31a of the reinforcement element 30a in free-state thereof, thereby causing the limbs 31a to deform elastically to receive the tank portion and inwardly press the tank portion received there-between. Particularly, in the tensioned configuration of the reinforcement element 30a, the limbs 31a of the reinforcement element 30a press the side walls of the tank portion between the adjacent external ribs 22a inwardly to prevent bulging out of the side walls of the tank 20a.
(23) Similarly, other reinforcement elements 30a are also tensioned by press fitting the reinforcement elements 30a on the corresponding channels 24a configured at regular space intervals on the tank 20a, thereby reinforcing the tank 20a throughout the length of the tank 20a and preventing outward bulging of the sidewalls of the tank 20a, even when cyclic pressures are acting on internal walls of the tank 20a. The reinforcement of the tank 20a in this manner prevents outward bulging of the side walls of the tank 20a and failures resulting from outward bulging of side walls of the tank 20a, such as for example, lateral un-crimping between the tank 20a and the corresponding header 10a and formation of groove cracks on the header 10a.
(24) The reinforcement element 30a, 130a, 230a is maintained in the tensioned configuration by using at least one retention means. The retention means may include at least one first latching element 32a configured on each of the limbs 31a of the reinforcement element 30a and at least one second latching element 26a complimentary to the first latching element 32a. The at least one second latching element 26a is configured on the corresponding tank portion disposed on each side of the tank 20a and defined by the ribs 22a, particularly, corresponding channel portion receiving the limbs 31a of the reinforcement element 30a. The retention means may further include, attaching means 234a in the form of u-clips configured at extreme ends of the limbs 231a of the reinforcement element 230a, in accordance with an embodiment of the present invention. However, the present invention is not limited to any particular number, placement and configuration of the first latching elements 32a, 132a, 232a, the second latching elements 26a and the attaching means 234a as far as these are capable of configuring engagement between the reinforcement element 30a, 130a, 230a in tensioned configuration and the corresponding tank portion, particularly, the channel 24a for maintaining the reinforcement element 30a, 130a, 230a in tensioned configuration as the reinforcement element is received in the corresponding channel 24a.
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(26) Again referring to
(27) In accordance with another embodiment illustrated in
(28) More specifically, the crimping of the u-clips over at least a portion of the crimped profile 12a redundantly maintains the reinforcement element 230a in tensioned configuration over the corresponding tank portion, particularly, the channel 24a. Such configuration prevents unintentional or accidental disengagement between the first latching elements 232a and the second latching element 26a and maintains the connection between the reinforcement element 230a and the corresponding tank portion, particularly, the channel 24a, thereby, facilitating in maintaining the reinforcement element 230a in the tensioned configuration over the corresponding tank portion, particularly, the channel 24a. The engagement between the first latching elements 232a and the second latching elements 26a, further facilitates in locating and maintaining the reinforcement element 230a in desired position within the corresponding tank portion, particularly, the channel 24a as the u-clips configured at ends of the limbs 231a of the reinforcement element 230a are crimped being over at least a portion of the crimped profile 12a.
(29) A similar header-tank assembly 100b, referred to as the second header tank assembly 100b is configured at opposite end portion of the heat exchanger core, wherein the second header 10b is crimped on the corresponding tank 20b. Also, similar reinforcement elements 30b in the tensioned configuration are detactably received in corresponding channels 24b configured on the tank 20b for providing reinforcement to the tank 20b. The details regarding the manner in which the reinforcement elements 30b are tensioned by press fitting the reinforcement elements 30b in the channels 24b and maintaining the reinforcement elements 30b in tensioned configuration by retention means is similar to the manner in which the reinforcement elements 30a are tensioned and maintained in the tensioned configuration by the retention means and as such are not elaborately disclosed in the present document for the sake of brevity of the present document.
(30) Several modifications and improvement might be applied by the person skilled in the art to the heat exchanger tank as defined above, as long as it comprises external ribs that provide reinforcement to structure of the tank, wherein at least one reinforcement element engages with an external tank portion and is tensioned by press fitting the at least one reinforcement element on the external tank portion such that limbs of the reinforcement element are separated by the external tank portion between the external ribs. The reinforcement element is further maintained in the tensioned configuration by using at least one retention means.
(31) Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that the invention may be practiced otherwise than as specifically described herein.
(32) In any case, the invention cannot and should not be limited to the embodiments specifically described in this document, as other embodiments might exist. The invention shall spread to any equivalent means and any technically operating combination of means.