Mulching machine
11297752 ยท 2022-04-12
Assignee
Inventors
- Takeshi Kishimoto (Osaka, JP)
- Kazuyuki Kotani (Osaka, JP)
- Toshikazu Kokubunji (Osaka, JP)
- Tadayoshi Sukigara (Okazaki, JP)
- Kazuyoshi Tutiya (Okazaki, JP)
Cpc classification
A01B49/04
HUMAN NECESSITIES
A01G13/0287
HUMAN NECESSITIES
A01B13/02
HUMAN NECESSITIES
International classification
A01B49/02
HUMAN NECESSITIES
A01B49/04
HUMAN NECESSITIES
A01B13/02
HUMAN NECESSITIES
A01G13/02
HUMAN NECESSITIES
Abstract
A mulching machine comprising a machine body that includes a tilling unit performing tilling, a ridge forming unit forming a ridge with the tilled soil, a mulch film laying unit drawing a mulch film from a film roll and laying it over the ridge, and ground wheels supporting the machine body. The tilling unit and the ridge forming unit are arranged in this order from the front in the traveling direction of the mulching machine, and the film roll is positioned such that its center of gravity does not overlap the ground wheels and is located forward of the ground wheels in the traveling direction.
Claims
1. A mulching machine comprising: a machine body including a tilling unit for performing tilling of soil, a ridge forming unit for forming a ridge with use of the tilled soil, a mulch film laying unit for drawing a mulch film from a film roll and laying the mulch film over the ridge, and ground wheels for supporting the machine body, wherein the tilling unit and the ridge forming unit are arranged in this order from a front side in a traveling direction of the machine body, the ground wheels are positioned rearward of the tilling unit in the traveling direction of the machine body, the film roll is positioned such that the center of gravity of the film roll is prevented from overlapping the ground wheels and is located forward of the ground wheels in the traveling direction of the machine body, and wherein the film roll is positioned such that the center of gravity of the film roll is located forward of the ridge forming unit in the traveling direction of the machine body.
2. The mulching machine according to claim 1, wherein the center of gravity of the film roll is located between the tilling unit and the ridge forming unit in the traveling direction of the machine body, and the film roll is located upward of the tilling unit and the ridge forming unit.
3. The mulching machine according to claim 1, wherein: the mulch film laying unit is configured to lay the mulch film over the ridge while drawing a watering tube from a tube roll and laying the watering tube on an upper side of the ridge, the tube roll is positioned at a location overlapping the tilling unit in the traveling direction of the machine body and being away from and upward of the tilling unit, and the film roll is positioned to enter a space under the tube roll.
4. The mulching machine according to claim 1, further comprising: right and left paired first support frames extending from a portion above the tilling unit to a portion above the ridge forming unit along a front-rear direction; and right and left paired second support frames extending upward from the right and left paired first support frames, respectively, wherein the film roll is supported by the right and left paired second support frames with the film roll laid between the right and left paired second support frames.
5. The mulching machine according to claim 1, further comprising: a braking unit configured to come in contact with an outer periphery of the film roll to give braking power to the film roll.
6. The mulching machine according to claim 5, wherein the braking unit includes: a roller that is rotatable while being in contact with the outer periphery of the film roll, and braking power giving members configured to come in contact with side surfaces of the roller, respectively, to give braking power to the roller; and the roller has an elastic member that is a contact portion configured to come in contact with the outer periphery of the film roll.
7. A mulching machine comprising: a machine body including a tilling unit for performing tilling of soil, a ridge forming unit for forming a ridge with use of the tilled soil, a mulch film laying unit for drawing a mulch film from a film roll and laying the mulch film over the ridge, and ground wheels for supporting the machine body, wherein the tilling unit and the ridge forming unit are arranged in this order from a front side in a traveling direction of the machine body, the ground wheels are positioned rearward of the tilling unit in the traveling direction of the machine body, the machine body is separable into a front unit including the tilling unit and a rear unit including the ground wheels and the ridge forming unit, and the film roll is included in the front unit and is supported by the front unit.
8. The mulching machine according to claim 7, wherein the center of gravity of the film roll is located between the tilling unit and the ridge forming unit in the traveling direction of the machine body, and the film roll is located upward of the tilling unit and the ridge forming unit.
9. The mulching machine according to claim 7, wherein: the mulch film laying unit is configured to lay the mulch film over the ridge while drawing a watering tube from a tube roll and laying the watering tube on an upper side of the ridge, the tube roll is positioned at a location overlapping the tilling unit in the traveling direction of the machine body and being away from and upward of the tilling unit, and the film roll is positioned to enter a space under the tube roll.
10. The mulching machine according to claim 7, further comprising: right and left paired first support frames extending from a portion above the tilling unit to a portion above the ridge forming unit along a front-rear direction; and right and left paired second support frames extending upward from the right and left paired first support frames, respectively, wherein the film roll is supported by the right and left paired second support frames with the film roll laid between the right and left paired second support frames.
11. The mulching machine according to claim 7, further comprising: a braking unit configured to come in contact with an outer periphery of the film roll to give braking power to the film roll.
12. The mulching machine according to claim 11, wherein the braking unit includes: a roller that is rotatable while being in contact with the outer periphery of the film roll, and braking power giving members configured to come in contact with side surfaces of the roller, respectively, to give braking power to the roller; and the roller has an elastic member that is a contact portion configured to come in contact with the outer periphery of the film roll.
Description
BRIEF DESCRIPTION OF DRAWINGS
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(2)
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(4)
(5)
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(8)
DESCRIPTION OF EMBODIMENTS
(9) With reference to the drawings, the following will describe embodiments of a mulching machine according to the present invention.
(10) As illustrated in
(11) As illustrated in
(12) As illustrated in
(13) The ridge forming unit 7 is provided in a laterally center portion (i.e., a center portion in the width direction) of the machine body 5 of the mulching machine 1. As illustrated in
(14) The upper-side forming plate 71 is shaped in a plate extending in a traveling direction of the machine body 5 and being inclined downward as it gets closer to the rear side of the machine body 5 in the traveling direction of the machine body 5 (i.e., as it gets closer to the lower side in
(15) The ridge forming unit 7 includes, in its front portion, soil moving plates 73 for moving, toward the ridge forming unit 7, the soil tilled by the tilling unit 6. Each of the soil moving plates 73 is shaped in a plate extending from the front end of a respective one of the right and left paired lateral-side forming plates 72 toward the front side in the traveling direction of the machine body 5. In a plan view, each of the soil moving plates 73 is inclined outward as it gets closer to the front side in the traveling direction of the machine body 5.
(16) Referring back to
(17) The first intermediate guide roller 83 and the second intermediate guide roller 84 are disposed across the full length of the mulch film 82 in a width direction of the mulch film 82. In addition, the first intermediate guide roller 83 and the second intermediate guide roller 84 are configured to guide, toward the upper side 10a of the ridge 10 formed by the ridge forming unit 7, the mulch film 82 drawn from the film roll 81. Between the film roll 81 and the first intermediate guide roller 83, a lifting support 88 is provided. The lifting support 88 is configured to lift upward the mulch film 82 drawn from the film roll 81 and to support the mulch film 82 at that position. The mulch film 82 is arranged such that the mulch film 82 is guided by the lifting support 88, the first intermediate guide roller 83, and the second intermediate guide roller 84 with a tension applied to the mulch film 82.
(18) As illustrated in
(19) The trampling wheels 86 trample on the mulch film 82 to draw the mulch film 82 from the film roll 81. In addition, as a result of the trampling, the mulch film 82 is laid on the laterally opposite sides of the ridge 10. The soil covering wheels 87 are positioned at locations overlapping the trampling wheels 86 in the traveling direction of the machine body 5. As the machine body 5 travels, the soil covering wheels 87 cover, with the soil, the laterally opposite ends of the mulch film 82 laid on the laterally opposite sides of the ridge 10. Thanks to this, the ridge 10 is kept covered with the mulch film 82.
(20) As illustrated in
(21) As illustrated in
(22) Each of the front couplers 13 is shaped in a plate extending in the top-bottom direction and having a recessed slit 15 opened upward. Each of the rear couplers 14 includes two plate-shaped members spaced from each other in the width direction of the machine body 5 and a bar-shaped member 16 laid between the two plate-shaped members. The two plate-shaped members of each of the rear couplers 14 are fitted into a respective one of the front couplers 13 so that the bar-shaped member 16 is engaged with the slit 15. Then, the front coupler 13 and the rear coupler 14 are fixed to each other via a fastener and/or the like (not illustrated). In this manner, the front unit 11 and the rear unit 12 can be coupled to each other.
(23) As illustrated in
(24) The first lateral machine frame 101 is laid across the full length of the tilling unit 6 in the width direction of the machine body 5. The first lateral machine frame 101 supports the tilling unit 6, including the transmission case 63, a cover 74 (see
(25) As illustrated in
(26) As illustrated in
(27) As illustrated in
(28) With reference to
(29) As illustrated in
(30) In addition, the film roll 81 is arranged such that, as illustrated in
(31) The film roll 81 positioned at the above-described location hardly causes an increase in the load applied to a portion of the mulching machine 1 which portion is rearward of the ground wheels 9. Thus, the machine body 5 of the mulching machine 1 can be supported by the ground wheels 9 in a suitable manner. Meanwhile, the power transmission unit and/or the like for transmitting rotational drive power from the PTO shaft is a heavy article, and therefore the center of gravity of the mulching machine 1 is located at or near the tilling unit 6. Thus, by positioning the film roll 81 at the above-described location, the center of gravity of the film roll 81 can be located closer to the tilling unit 6 when viewed in the traveling direction of the machine body 5. Accordingly, even if the weight of the film roll 81 is increased due to an increase in the number of turns of the film roll 81, a suitable weight balance in the traveling direction of the machine body 5 can be maintained.
(32) As illustrated in
(33) As described above, even in a case where both of the tube roll 90 and the film roll 81 are provided, both of the tube roll 90 and the film roll 81 can be arranged efficiently in a settled manner while the centers of gravity of the tube roll 90 and the film roll 81 are located closer to the tilling unit 6. Consequently, even if the weight of the tube roll 90 is added as a result of attachment of the tube roll 90 and the weight of the film roll 81 is increased due to an increase in the number of turns of the film roll 81, it is possible to maintain a suitable weight balance in the traveling direction of the machine body 5.
(34) As illustrated in
(35) As illustrated in
(36) As illustrated in
(37) The distal end of the seventh support frame 117 is provided with a handle 24 extending therefrom. An operator or the like can hold the handle 24 to cause the seventh support frame 117 to move forward and upward in a swinging motion. This releases the contact between the roller 21 and the outer periphery of the film roll 81, so that the roller 21 can be moved to a position away from the film roll 81.
(38) The braking power giving members 22 are each shaped in a disc configured to come in contact with a corresponding one of the side surfaces of the roller 21. The right and left paired braking power giving members 22 are arranged such that the roller 21 is sandwiched therebetween. Although not illustrated, a compression spring is provided between the braking power giving members 22 and a spring washer. With this configuration, a fastening force is given to the right and left paired braking power giving members 22 so that the right and left paired braking power giving members 22 are pressed onto the side surfaces of the roller 21, respectively.
(39) As illustrated in
Other Embodiments
(40) (1) In the embodiment described above, the film roll 81 may be positioned at any location, as long as the film roll 81 is positioned such that the center of gravity G1 of the film roll 81 does not overlap the ground wheels 9 and is located forward of the ground wheels 9 in the traveling direction of the machine body 5, and is located forward of the ridge forming unit 7 in the traveling direction of the machine body 5. Namely, a distance by which the center of gravity G1 of the film roll 81 is forward of the ground wheels 9 can be changed as appropriate. Also, a distance by which the center of gravity G1 of the film roll 81 is forward of the ridge forming unit 7 can be changed as appropriate. For example, the film roll 81 may be positioned such that the center of gravity G1 of the film roll 81 overlaps the tilling unit 6.
(41) (2) In the embodiment described above, the mulch film laying unit 8 is configured to lay not only the mulch film 82 but also the watering tube 91 over the ridge 10. Alternatively, however, the tube roll 90 may be omitted, and the mulch film laying unit 8 may be configured to lay only the mulch film 82 over the ridge 10. With such a configuration, the film roll 81 may be positioned at a location overlapping the tilling unit 6 in the traveling direction of the machine body 5, for example.
(42) (3) In the embodiment described above, the machine body 5 of the mulching machine 1 can be separated into the front unit 11 and the rear unit 12. Alternatively, for example, the machine body 5 of the mulching machine 1 may not be separated into the front unit 11 and the rear unit 12, but may have an integrated configuration.
(43) (4) In the embodiment described above, the mulching machine 1 includes the braking unit 20 configured to come in contact with the outer periphery of the film roll 81 to give braking power to the film roll 81. However, the configuration of the braking unit is not limitative. The braking unit only needs to be capable of giving braking power to the film roll 81.
(44) (5) The embodiment described above has dealt with the example in which the mulching machine 1 is attached to the rear portion of the tractor 2 in such a manner that the mulching machine 1 can be lifted and lowered. Alternatively, the mulching machine 1 may be attached to a rear portion of another type of trailing vehicle. The vehicle towing the mulching machine 1 is not limited to the tractor 2.
INDUSTRIAL APPLICABILITY
(45) The present invention is applicable to a mulching machine for forming a ridge as a machine body of the mulching machine travels and for laying a mulch film over the ridge.
REFERENCE SIGNS LIST
(46) 1 mulching machine
(47) 5 machine body
(48) 6 tilling unit
(49) 7 ridge forming unit
(50) 8 mulch film laying unit
(51) 9 ground wheel
(52) 10 ridge
(53) 11 front unit
(54) 12 rear unit
(55) 20 braking unit
(56) 21 roller
(57) 22 braking power giving member
(58) 23 elastic member
(59) 81 film roll
(60) 82 mulch film
(61) 90 tube roll
(62) 91 watering tube
(63) G1 center of gravity of film roll